Epiroc Boltec S Spare Parts Catalog 8999297900-002 DocMine PDF

File Details

• Manual type: Spare parts catalog (DocMine)
• Brand / model: Epiroc Boltec S
• Document number: 8999297900-002
• Language: English
• Page count: 1556
• File format: PDF

The Epiroc Boltec S Spare Parts Catalog 8999297900-002 DocMine PDF is the illustrated parts book for the Boltec S rock-bolting rig. Header pages throughout the file carry the DocMine mark, the Epiroc name, the Boltec S model, and publication number 8999297900-002. This listing is a parts identification catalog: exploded drawings plus item, part number, name, quantity, and remarks tables. It is not a step-by-step workshop repair manual.

Chapters Covered

• Rock drill COP RR11 – complete assembly 8311120056, male and female front groups, front part, flushing heads, stop ring, gear housing, motor bracket, cylinder group, valve covers, back head, accumulator HD
• COP RR11 kits – optional set, tools sets, front seal kit D=35 mm male, complete rock-drill seal kit, 400 impact-hour repair kit, major repair kit male/female, overhaul fixture, charging device
• Rock drill COP 1028 / surface-underground drilling – front group, lower parts, flush head, gear housing, cylinder group COP 1022, seal housings, back head groups, accumulator (standard on drills since 2010-07-06)
• Hydraulic motors EPMM 8 L=104, EPMM 20 L=109, EPMM 32 L=114, EPMM 50 L=122; nipple, O-ring, and sealing sets
• COP 1028 seal, overhaul (including 400 impact hours), and conversion kits; optional seal housing COP 1020-series; water intrusion kit
• Feed module hose sets – upper cradle, rock drill, bolt rotator, Split Set
• Bolting unit – options, SBU left/right and MBU bushing sets (H25, H28, H32, H35 / R32), drill-bit sockets, nozzle and cartridge sets 25 mm and 28 mm, Swellex chucks, adapters, feed beam, stay, cover, sliding piece, cradle index Boltec S
• Bolting unit mechanics – support-shifting cylinder, drive unit with 468 cc hydraulic motor, sprockets, pulley, pressure-reducing valve 1/4 in 20-75 bar, hole-depth electric set, linear sensor, RCS cable set bolt unit, magazines, bolt handler, jaws, stinger, drill holder, hose feeder, cartridge injection
• Boom module hose sets – cradle index, drive unit, drill/bolt cradle, drill steel support, stinger, front and rear bolt holders, rear magazine, boom hoses COP1132, hose feeder, injection arm/motors, Split Set, hydraulic set
• Screen handling – arm, turning device, coupling, gripper, cylinders, hose set
• Basic boom – rear boom part, attachment, boom link, cylinder link, shafts, expanding shafts, telescope set, bearing housing, drill setting, holders, hose frame, bulkhead connectors, swing/lift/extend hydraulic set, double check valve, boom flex compensation sensors
• Front module – bolt rotator system kit, hose injection and resin injection options, cartridge set 25/28 mm, cartridge magazine, drum kit, rotation unit, cartridge shooting device, air lock, solenoid valve, wedge lock
• Frame parts, RCS cartridge-injection kit, pusher drive, cradle, guides, covers
• Split Set system kit – air kit, lubrication hose set, ECL pump, water set
• Mechanics – drive unit, drive axle, crown wheel kit, differential kit, vane kit, planet gear kit, brake, cardan shafts, counterweight, valve cabinet, covers, windscreen wash, mudguards
• Electrical system 24 V and hydraulics for drilling and bolting – direction, flow, and pressure-reducing valves, inlet/valve/manifold/outlet sections, hose sets for cradle, feed motor, stinger, magazines, rock drill, boom positioning, water pump
• Air/water set, cleaning unit, boot washer, Nokian 9.00-20 offset -25 wheel set, support leg kit, steering cylinder set, drill-bit box, bolt holder
• Cabin complete – doors, locks, wipers, glass, table, 24 V electrics, panels, hour meter, emergency pushbuttons, ignition lock, Certiq RCS kit, 1.2 kW heater, stair lighting, headlights, radio, chair, air conditioner (evaporator, condenser, compressor), lasers E134 and E135, display kit, accelerator pedal, operator unit with joysticks and RCS4 decoder
• Power module – 75 kW 380-420VD/690Y 50 Hz electric motor, valve blocks, hydraulic reservoir, return filter, pump set and shaft coupling, electric oil filler, oil cooler
• Middle module MKIII – intermediate frame, drop box, fuel system, battery box, compressor, swing arm, mid-joint coupling, diesel engine unit with F4L914 fan grid and Deutz D914 exhaust, cooling, auto boom lubrication (Lincoln / P203 pump)
• Rear module – rear frame, cable reel with drive and commutator, apparatus panels, electrical cabinet A10, reel control, water pump unit, 50 L air receiver, camera kit, Ansul and Checkfire fire extinguishing set
• Service parts – charging device, electrical Deutsch-contact kit, mechanical and shop tool kits (metric and inch), socket and torque-multiplier kits, hydraulic and air-conditioning tool kits, drainage station, accessory kit, PM kits, service kits 250 / 500 / 1000 / 2000 hrs, engine 55 kW and 72 kW service kits, oils/lubricants, hose connections

Taken together, the Epiroc Boltec S Spare Parts Catalog 8999297900-002 DocMine PDF lets a parts planner or underground technician match a worn component to a drawing callout, then to the Epiroc part number, quantity, and remarks note (male versus female shank, H25 versus H28 bushing, left versus right SBU, and similar configuration flags). Seal kits, 400-impact-hour repair kits, major overhaul kits, conversion kits, hose sets, cable sets, and PM kits sit next to the assemblies they service, so a rebuild or scheduled service order can be built from one book.

Rock Drill Identification in This Boltec S Parts Book

The opening section of the Epiroc Boltec S Spare Parts Catalog 8999297900-002 is the COP RR11 rock drill. Complete assembly 8311120056 is broken into front group (male or female), gear housing group, cylinder group, and back head 3115600278. Shank adapters listed in remarks include R32 male (Secoroc 90515358), R32F female (90515522), R32E male (403-15704.00), and SR28 + N30 male for an H30 bolt socket (90516561). Front hardware includes drill collar 3115223100 for R28/R32/R38/T38 adapters, flushing adapters, cup seals, wipers, stop-ring assemblies, roller bearings 32013 and 32016, rotation chuck, gear wheel, and hydraulic nipples in UN and R thread combinations.

COP 1028 coverage for surface-underground drilling follows, with front group, lower parts, flush head, gear housing, COP 1022 cylinder group, complete seal housings, underground-bolting back head, and an accumulator called out as standard on drills since 2010-07-06. Rotation motors are listed as EPMM 8 L=104, EPMM 20 L=109, EPMM 32 L=114, and EPMM 50 L=122. Separate pages collect nipple sets, O-ring sets, sealing sets, COP 1019-1025 and COP 1020-series seal kits, a water-intrusion kit, and overhaul kits including a 400-impact-hour package.

Bolting Unit, Feed, and Boom Hardware

The bolting-unit chapter in the Epiroc Boltec S Spare Parts Catalog 8999297900-002 DocMine PDF is organized around feed beam 3128340008, stays, covers, sliding pieces, the Boltec S cradle index, an SBU drive unit, pulley 3128311802, roller chain 3128312518, H25 left and right bushing sets, stinger, magazines, and bolt handler 3128309446. Choose-bushing pages separate SBU left, SBU right, and MBU combinations: H25, H28, H32, H35 with R32, coned rear part, H28-SR28 sleeve, and H25/H28 drill-bit sockets. Nozzle and cartridge pages cover 25 mm and 28 mm cartridges. Swellex chucks, chuck adapters, nut sockets, and Split Set water-flushing hose sets sit in the same module.

Boom and screen-handling drawings continue the same item/part-number layout for rear boom structure, expanding shafts, telescope set, HC09-K63-32K-400-A37 cylinder, bulkhead connectors from 1/4 in through 3/4 in, swing/lift/extend hydraulics, boom-flex compensation sensors, linear sensors on boom extension, and the screen-handling arm with gripper and turning device. Front-module options add bolt-rotator valves, hose-injection and resin-injection hydraulics, 25/28 mm cartridge magazines, drum kit, rotation unit, cartridge shooting device, air lock, and wedge locks.

Carrier, Cabin, Power, and Service Kits

Carrier pages in this Boltec S DocMine catalog split the machine into mechanics, 24 V electrics, drilling-and-bolting hydraulics, air/water, cabin, power module, MKIII middle module, and rear module. Wheel hardware is the Nokian 9.00-20 offset -25 set with rim, tire, and M22x1.5 assembly parts. Support-leg and steering-cylinder groups include cylinder HC20T-K80-40K-500 ZAO/XBG90. Cabin coverage lists complete cab, door locks, wipers, glass, chair, 1.2 kW heater, headlights, radio, emergency set, air-conditioning evaporator/condenser/compressor, lasers E134 and E135, display kit, and the RCS operator unit with joysticks and RCS4 decoder III.

The power module lists electric motor 9106109021 rated 75 kW 380-420VD/690Y 50 Hz, pump couplings, reservoirs, return filter, and an electric oil-filler pump 0.2 kW/24 V. The middle module lists diesel engine 5112014906, F4L914 fan grid, Deutz D914 exhaust (including catalyzer + muffler option), compressor unit, drop box, and Lincoln / P203 automatic boom lubrication. Rear-module pages cover the cable reel with hydraulic motor and commutator, cabinet A10, water pump unit, 50 L air receiver, camera kit, and the Ansul and Checkfire fire-extinguishing set with hose list.

Closing service chapters collect the charging device, Deutsch electrical service kit, mechanical and shop kits (general, inch, and metric – metric kit 5580014071 is tabulated with combination spanners through 50 mm and socket sets), high-torque socket kits, torque multiplier, hydraulic tool kit, air-conditioning tool kit, drainage station, and PM kits. PM structure separates percussion-hour service kits (250, 500, 1000, 2000 hrs in the contents) from 55 kW and 72 kW engine service kits at 500 h and 1000 h, plus an oils/lubricants list and hose-connection pages.

How the Drawings and Tables Are Organized

Typical illustration pages in the Epiroc Boltec S Spare Parts Catalog 8999297900-002 show a color exploded view with balloon numbers. The facing or following table uses columns Item, Part No., Name, Qty, Remarks, and L. Complete-assembly rows give the top-level kit or module number when one exists (for example ROCK DRILL 8311120056 or CABLE SET RCS 9106150732). Remarks distinguish male/female fronts, thread forms, lengths of CAN-open and power cables, and option codes such as SBU50-57 hose frames. Grease nipples, O-ring sizes with shore hardness, seal kits D=45 and D=52, and radial lip seals are called out on the COP RR11 gear-housing pages so a seal job can be kitted without guessing sizes.

Get the Parts Data Onto the Bench

With the Epiroc Boltec S Spare Parts Catalog 8999297900-002 DocMine PDF a planner can identify COP RR11 or COP 1028 drill pieces, pick the matching male or female seal and repair kit, order the correct H25/H28/H32 bushing set or Swellex chuck, trace boom and screen-handling cylinders, and pull RCS cables, 24 V cabin parts, the 75 kW power-module motor, diesel-unit components, fire-suppression tanks, and interval service kits by printed part number. Using the catalog numbers and configuration remarks avoids mixing left/right SBU hardware, male/female fronts, or the wrong EPMM motor length. After purchase the file is delivered instantly as a PDF, with no shipping wait, and can be opened on a workshop PC, tablet, or phone and printed for the parts counter or the rig.