Epiroc Boltec S Spare Parts Catalogue 8999421000-001 – Complete Parts Manual PDF

Epiroc Boltec S Spare Parts Catalogue 8999421000-001

This is the complete parts reference for the Boltec S bolting rig. Every assembly is broken down to component level with part numbers, quantities and fitting remarks, supported by exploded diagrams for the major sub-assemblies. Ordering a single O-ring or rebuilding a rock drill from the ground up – the exact part number is here.

File Details

• Manual type: Spare parts catalogue
• Brand: Epiroc
• Model: Boltec S
• Document number: 8999421000-001
• Language: English
• File format: PDF
• Coverage: Rock drills, bolting unit, feed, boom, hydraulics, electrics, air/water, canopy, power module, middle module, rear module, fire suppression

What the Epiroc Boltec S Spare Parts Catalogue Covers

The catalogue is organised by machine module and then by assembly. The opening Parts & Service section gives the scheduled maintenance and PM-kit listings for each engine option fitted to the Boltec S – the Deutz TD3.6 55 kW Stage 3B, the Deutz D914 55 kW Stage 3A and the Deutz BF4L 914 72 kW Stage 3A – with kit contents listed at 250, 500, 1000 and 2000 hour intervals. Separate kit breakdowns are provided for canopy and cabin configurations running the GAR 5 compressor, so a service planner can jump straight to the interval they need.

The rock drill section is by far the deepest part of the catalogue. Both rock drill families used on the Boltec S are catalogued separately – the COP RR14 in male, female (F) and female (FE) D=40 mm shank versions, and the COP 1028 for surface and underground drilling. Each rock drill is split into front group, gear housing, cylinder group, back head, accumulator and valve, with every wear part, seal, bearing, driver, chuck and liner listed and numbered against its own exploded view.

Chapters Covered in the Boltec S Parts Catalogue

• Parts & Service
  • Maintenance – Engine Hours, Deutz TD3.6, 55 kW, Stage 3B
  • PM-Kits – TD3.6 Stage 3B, 500 engine hours
  • Maintenance – Engine Hours, Deutz D914, 55 kW, Stage 3A
  • PM-Kits – 500 engine hours, Deutz D914, 55 kW
  • PM-Kits – 500 engine hours, Deutz BF4L 914, 72 kW, Stage 3A
  • Maintenance – Canopy + GAR 5 compressor / Cabin + GAR 5 compressor
  • PM-Kits – 250, 1000 and 2000 percussion hours
  • Tools, charging device
• Rock Drill COP RR14
  • Front group – male, female (F), female (FE) D=40 mm shank
  • Front part comp, flushing head, stop ring compl.
  • Gear housing GR – male / female / female FE
  • Cylinder group, cylinder, valve covers pressure and return side
  • Back head compl, accumulator assy HD, valve
  • Label sets COP RR14 and COP SC14, optional set, tool sets
  • Seal kits – front and complete rock drill, male / female / female FE
  • Repair kits – minor 400 hours and major 800 hours, all shank versions
  • Conversion kit – COP RR14 to COP RR14FE
• Rock Drill COP 1028
  • Front group COP 1028, lower part, flush head comp
  • Gear housing GR, gear housing, gear hous. comp
  • Cylinder group COP 1022, seal housing complete
  • Back head group – underground bolting and surface drilling
  • Accumulator – standard on drills since 2010-07-06
  • Hydraulic motors EPMM 8 / 20 / 32 / 50
  • Label set, nipple sets, O-ring set, sealing set, tools set
  • Conversion kits – rebuild to COP1022 and to COP1025
  • Optional set – seal housing COP 1020-series
  • Seal kits COP 1028, COP 1019-1025, COP 1020-series, water intrusion
  • Overhaul kits – 400 and 800 impact hours
• Bolting Unit
  • Bushing sets – left / right H25, H28, H32, H35, SDA, SBU, MBU
  • Nozzle sets – 25 mm and 28 mm cartridge
  • Feed beam, stay, cover set, sliding piece, cradle index
  • Drive unit, hydraulic motor 468 cc, sprocket and pulley wheels
  • Electric set – hole depth, linear sensor, sensor
  • Magazine, magazine rear, bolt handler, jaw, turning device
  • Hydraulic cylinders, drill holder, cylinder bracket, hose feeder
  • Chucks – SwellEx and Super-SwellEx
  • Hose sets – upper cradle, rock drill, bolt rotator, split set, SwellEx, drill steel support, stinger
• Boom Module / Basic Boom / Screen Handling
  • Boom part – rear of boom, boom attachment, boom link
  • Cylinder link, shaft compl., expanding shaft, telescope set
  • Sensor set – boom flex compensation
  • Screen handling – arm, turning device, coupling, gripper
• Front Module
  • Hose sets, system kits – bolt rotator, hose injection
  • Hydraulic sets – resin injection, SwellEx option
  • Assembly set, pump, Sarco strainer, valves
• Mechanics
  • Drive unit, drive axle KA controlled-C
  • Crown wheel kit, diff. kit, vane kit, planet gear kit
  • Brake, cardan shaft, stage, counterweight, valve cabinet
• Canopy Module
  • Platform compl., table, cab attachment, support
  • Electr. syst. 24V canopy, distribution set A51
  • Panels A71, A72, A74, A76, junction boxes
  • Stair lighting, headlight set, emergency set
  • Chair compl. and chair swing
• Power Module
  • Electr. syst. 24V, cable sets A52, power module
  • Electric motor 75 kW 380-420 V / 690 Y 50 Hz
  • Hydraulic system – power module, valve blocks, reservoirs, return filter
  • Pump set, coupling set, hydraulic pump, pump unit, gear pump
• Middle Module / Rear Module
  • Mechanics MKIII middle module, drive unit, drop box, trunnion
  • Fuel system, lubrication system, battery box, cable ladder
  • Air/water system, compressor unit
  • Rear frame, cable reel kit, collector kit K440/4
  • Electr. syst. 24V rear module, apparatus panel A50
  • Electr. system A10, main switch, plinth modules
• Fire Suppression
  • Fire exting. set – ANSUL & CheckFire
  • Tank incl. attachment, fire suppression hoses

Because every assembly is opened up into a numbered parts list, the Epiroc Boltec S Spare Parts Catalogue 8999421000-001 doubles as a service aid. Exploded views for the gear housing, cylinder group, back head, accumulator, drive unit, cradle, magazine, drill holder and hydraulic valve blocks make it clear how each component stacks together, so a fitter can confirm the order of assembly as well as the part numbers before placing an order.

Why This Boltec S Parts Catalogue Matters

Ordering the wrong part on a Boltec S costs more than the part – it costs a shift. The catalogue removes the guesswork by tying each part number to the exact assembly, variant and shank size it belongs to. The COP RR14 sections are split male, female (F) and female (FE) D=40 mm, so the correct seal kit, driver, chuck or stop ring for the machine’s shank type is unambiguous. The same applies to the bushing sets, which are catalogued separately for left, right, SBU, MBU, SDA hard grip and drill bit socket configurations, and to the hydraulic motors, which are listed in EPMM 8, 20, 32 and 50 sizes.

Rebuild and overhaul planning benefits too. Minor and major repair kits are listed at 400 and 800 hour intervals for each rock drill variant, and overhaul kits at 400 and 800 impact hours for the COP 1028, COP 1022HF and COP 1025. Conversion kits to rebuild a COP 1028 into a COP 1022 or COP 1025, and a COP RR14 into a COP RR14FE, are included with their individual component breakdowns.

Get the Manual

The Epiroc Boltec S Spare Parts Catalogue 8999421000-001 is delivered as an instant PDF download – no shipping, no waiting. Open it on a laptop in the workshop, a tablet on the machine or a phone at the parts counter, search it or scroll it, and print the pages you need for the job. With the full parts breakdown for the rock drills, bolting unit, feed, boom, hydraulics, electrics, air/water, canopy, power module, middle module and rear module in one document, this is the reference that keeps a Boltec S running and shortens every parts order.