Epiroc COP MD20 Rock Drill Spare Parts Catalog – Boomer T1 D Assemblies Manual PDF

Description

Epiroc COP MD20 Rock Drill Spare Parts Catalog for Boomer T1 D Rigs

This is the full Epiroc COP MD20 spare parts catalog for the Boomer T1 D drilling rig, covering every documented assembly from the rock drill itself through the boom, feed, power, middle, canopy, and rear modules. Running 1035 pages, the catalog is built for the person who has to identify a part number, confirm a revision, and get the correct component on order the first time — whether that is a rock drill front group, a feed beam slide bar, a turning device, a hydraulic cylinder seal set, or a complete module housing.

Every entry is presented with its Epiroc part number, quantity, position reference, and where relevant the remark text that identifies size, thread, material, or variant. Exploded views and numbered call-outs sit alongside the parts tables so the assembly can be followed visually rather than guessed at from a list of numbers. If you are maintaining an Epiroc COP MD20-equipped Boomer T1 D, this spare parts catalog is the reference document for ordering and rebuilding the machine.

File Details

• Manual type: Spare parts catalog
• Brand: Epiroc
• Rock drill model: COP MD20, COP MD20+
• Rig reference: 8999443900-005 Boomer T1 D
• Language: English
• Page count: 1035 pages
• File format: PDF
• Document type: Illustrated parts catalog with exploded assembly views and parts tables

IMAGES PREVIEW

Chapters Covered

• Charging device — accumulator charging components, hoses, manometers, regulator
• Boom set — BUT 4B and rear boom assemblies
• Expanding shaft and expanding shaft – kompl.
• Link – complete, boom set – boom link, boom link – complete
• Boom set – bushings
• Feed set — BMH 2000 series
• Feed sets — 500 h service, 43 DM, 25 DM, 49 DM, 31 DM, 37 DM, 40 DM
• Feed sets — service variants with AC
• Feed sets — BMHT 2X31/19, 2X37/22, 2X37/25, 2X43/25 and AC versions
• Tools set, LHD tool kits, hydraulic tool kit
• EL service kit — electrical service kit for repairs on Deutsch contacts
• Mechanical tool kit, shop mechanical kit, general shop mechanical kit
• Inch shop mechanical kit, metric shop mechanical kit
• Socket sets — high torque kit, hexagon socket set, metric socket set, imperial socket set
• Aircondition tool kit, drainage station kit, accessory kit
• Rock drill — COP MD20
• Front group – COP MD20, front part comp.
• Flush head comp., guide compl.
• Gear housing GR, gear hous. comp., gear wheel com.
• Cylinder group, cylinder compl.
• Accumulator assy, valve, seal house comp., seal house comp. – rear, complete
• Rotation motor — MSYUF 125 and MSYUF 160
• Label set, protect cap set
• Optional set – COP MD20
• Tools and acc., front seal kit – COP MD20, seal kit – COP MD20
• Minor kit — 1000 impact hours
• Major kit — 2000 impact hours
• Fixture — overhaul fixture attachment / mounting table
• Oversize kit – COP MD20 / for renovated (inside machined) front part
• Flush head comp. – COP MD20 oversize 1
• Rear guide asy – COP MD20 oversize 1
• Feed – COP MD20, feed beam, drill steel sup.
• End piece set – standard, cradle, cradle plate, attachment
• Holder sets, holder set – BMHT 2000
• Cylinder set, hydr. cylinder – BMHT 1000/2000
• Cradle set, hose fender set, hose guide set
• Hose holders, hose holder sets, HH F1F2, nipples incl.
• Stop set, spacer set – L=216.5, nipple set – feed cylinder
• Hose set, sensor set, limit switch, sensor set – cradle, beam linear sensor
• Bushing sets — T/R38 rubber and T38/R38 steel
• Nipple set – hole blow check valve
• Basic boom, boom part – rear, boom attachment
• Boom – kompl., expanding shaft, turning device – rear
• Telescope set, extension cyl. – 63/40X900, rotation unit
• Cylinder set – STD + BR(BSS), hydr. cylinder variants
• Cover, assembly set – hose holders, hydraulic set, double ch. valve, overcent. valve
• Hose frame set – T1, hose nipple sets
• Sensor kit – FAM T1D, cover set, angle sensor, sensor sets, cable set – ARI157C
• Assembly set, holder, connection set, lubrication set
• Air/watersystem, hydraulic set, hose set
• Front frame, attachment, mudguard compl.
• Electr. syst. 24V, junction box – A53, cable set, light set
• Hydr. system, direction valve, assembly set, inlet/valve/outlet sections
• Pressure red. valve, valve unit, valve block, sequence valve, direction valve
• Hose sets — front module, boom suspension, protection roof, BMHT
• Air/watersystem — lubricat. pump ECL-pump, reservoir 5L, cable set B380, solenoid valve, hose set hole blow
• Set of wheels — XZM 8.25 R15, wheel compl., rim compl., tire set, assembly set
• Drive unit, drive shaft – 1270 mm, crown wheel kit, different. gear, planet gear kit, brake disc kit, cardan shaft
• Jack set, hydr. cylinder, support leg – BSJ-10-40 STD, check valve
• Steer.cyl.set, sign set
• Mechanics – canopy module, platform compl., hydr. cylinder, hoods, chair compl., cab attachment, drill bit box
• Electr. syst. 24V canopy, headlight, panel – A71, hour meter, mushroom pushb., ignition lock, plinth module, panel – A76, cable gland plate, cable set canopy
• Electric set – stair light in A71, spotlight set
• Hydr. system canopy, drill panel, direction valve, valve sections, lever holders, feed pressure valve, pr.contr. valve, control lever, lever joint, hose sets
• Air/watersystem canopy, electric set, lampswitch
• Angle indicator – FAM, system kit RCS, inclinometer, cable sets
• Lamp attachment, accel. pedal, sign set
• Power module — mechanics, cable ladder, electr. syst. 24V, push-button-box A81, cable set, electric motor 55 kW
• Hydr. system power module — valve block B/RB S1 pump control, hydr. oil tank, filter, thermostats, hoses, valve block V-pump
• Pump unit — coupling set, shaft coupling, cover set, suction connections, hydraulic pump A10VO 100 CC, gear pump 41+16+10 cc/rev, hose set
• Air/watersystem – T1D power module, compressor LE7-10UV hydraulic drive, hydraulic motor, solenoid valve K06-24VDC, hose set
• Middle module — mechanics, interm. frame, drive unit, drive shaft 1010 mm pendel, crown wheel kit, diff. kit, planet gear kit, brake disc kit, trunnion, gear box, cardan shaft, fuel assy, lubr. system, battery box
• Hoods complet, mudguard compl., swing arm compl. – condenser/oil/air cooler unit
• Electr. syst. 24V middle module, junction block – A52 T1
• Hydr. system middle module — hydraulic pump S1D, filter, front part, back part, hydraulic motor, carrier pump, air oil cooler, hose sets
• Coupling set — midjetappar, midjelas
• Diesel eng. unit — Deutz D914, 55 kW, Stage 3A: coupling compl., air guide, exhaust system, assembly set, diesel engine D914L04, air filter set, throttle contr., drainage
• Support leg kit – BSJ10-40 STD
• Lubr. pump kit, lubr. pump kit – middle module, lubricat. pump, el control kit – boom lubrication
• Sign set, label set, hoods complet
• Electr. syst. 24V rear module — joint fitting, flashing beacon, apparatus panel A50, electr. cabinet A50, cabinet door A50, control box A57, cable set rear module
• Electr. system DCS75*1 IEC 400-690Y/D — electr. cabinet A10, fan set, main switch, limit switch kit, plinth modules, flange connect.
• Cable complete – 3X50+3G10+2X1, cable lug set, cable set – A10, flange fit set, flange set
• Socket outlet, plug connector – max cabledia. 54 mm, wire mesh hose – dia 25-45 mm
• Emerg. set – A41 with pilot test, push-button-box, mushroom push., push button
• Hydr. system rear module — direction valves, flow cont. valve, press. red. valve, hydraulic motor, hose set
• Air/watersystem rear module — strainer, water pump unit, water pump, rotation unit, adapter kit, hydraulic motor, hose sets, water mist
• Air receiver – 50L
• Man. grease syst. — hose reel 400 bar 15 m 1/4″, drum pump, swing arm compl., hose set grease
• Sign set – rear module
• Certiq — cable set DCCM2 + wireless bridge, system kit RCS, sign set
• Fire exting. set — Ansul & Checkfire, tank incl. attachment, hose list fire suppression hoses
• Hose connection — nipple, coupling, cutting ring, nut, cap, plug, adapter sleeve and test connection tables

Read as a whole, the catalog is a complete parts-level map of a Boomer T1 D carrier with a COP MD20 rock drill mounted to it. The rock drill section alone walks through the front group, flush head, guide, gear housing, cylinder group, accumulator, seal house, and both rotation motor options, with seal kits and impact-hour service kits broken out separately so the correct rebuild interval parts can be pulled without guesswork. From there, the feed module, boom module, front frame, canopy module, power module, pump unit, middle module, and rear module each get their own breakdown — hose by hose, valve by valve, holder by holder. Hydraulic valves appear as complete assemblies as well as individual sections and cartridges, and the electrical content extends to junction boxes, panels, cable sets, sensors, and the DCS75 electrical cabinet.

What Makes This Parts Catalog Useful in the Workshop

Parts catalogs live or die on how quickly a technician can go from a failed component to a correct order line. This one is organised to do exactly that. Each assembly is drawn as an exploded view with ballooned position numbers, and the accompanying table lists the part number, name, quantity per assembly, and a remark column that carries the detail that actually matters — thread size, O-ring dimensions in millimetres, seal type, hose diameter and length, pressure rating, tightening size, and variant notes such as “not sold separately” or “included in pos.” where the factory treats a component as part of a larger kit.

Service kits are called out at their interval, with the Minor Kit – 1000 impact hours and Major Kit – 2000 impact hours each listed with their constituent parts. For the rock drill, dedicated seal kits are itemised separately — front seal kit, seal kit, seal kits for the MSYUF motors, damper seal kits, and a full oversize kit for a renovated front part that has been inside-machined. Anyone rebuilding a COP MD20 at a set interval can therefore price and order the whole job from one document.

Because the rig is covered module by module, the catalog also functions as an assembly reference. The boom section documents the basic boom, rear boom part, boom attachment, boom – kompl., turning device, telescope set, extension cylinder, rotation unit, expanding shafts, and the full hose frame and hose nipple set that goes with it. The feed section covers the feed beam itself with its slide bars and thread inserts, the cradle and cradle plates, holder sets, feed cylinder, hoses, limit switches, and both rubber and steel bushing sets for T/R38 and T38/R38 drill steels. Downstream, the middle module documents the drive unit, gear box, differential, planet gear kit, brake disc kit, trunnion, cardan shafts, fuel assembly, lubrication system, and battery box — while the rear module carries the electrical cabinet, main switch, emergency stop set, water pump unit, air receiver, grease system, and the fire suppression hose list.

The diesel engine is documented as its own unit — a Deutz D914L04, 55 kW, Stage 3A — including coupling, air guide, exhaust system with catalyser and silencer, air filter set, throttle control, and oil drainage. The electrical side reaches into the DCS75*1 IEC 400-690Y/D system with the A10 cabinet, fan set, main switch rated 160-200 A / 36 kA, door limit switch kit, plinth modules, and the flange connection hardware.

Finally, the catalog closes with a full hose connection reference — nipples, straight couplings, elbow nipples, cap nuts, plugs, caps, cutting rings, nuts, adapter sleeves, and test connections listed with their thread designations. That single section alone saves significant time when a hose end has to be matched on the bench.

Who This Epiroc COP MD20 Spare Parts Catalog Is For

This catalog suits the workshop technician rebuilding a COP MD20 rock drill, the maintenance planner building a spares stock list for a Boomer T1 D, the field service engineer chasing a leaking cylinder or a failed directional valve, and the parts interpreter who has to translate a ballooned drawing into an order line. It also works as an assembly reference during a major overhaul, where knowing how a turning device, a rotation unit, or a feed cylinder is put together is as important as knowing the part numbers.

Because everything is keyed to part numbers rather than description alone, the document is equally useful for cross-checking a suspect component before it is pulled, confirming whether a seal is supplied inside a kit or ordered separately, and verifying that an oversize or service variant is the correct fit for a machine that has already been reworked.

Get the Epiroc COP MD20 Spare Parts Catalog for the Boomer T1 D

With this catalog on hand you can identify and order correct components for the COP MD20 rock drill and every major assembly on the Boomer T1 D — boom, feed, rotation, hydraulics, electrical, engine, drive unit, canopy, and rear module. Correct part numbers mean the right seal, the right hose end, the right kit at the right interval, and fewer returns, fewer comebacks, and less machine downtime.

The Epiroc COP MD20 drilling rig spare parts catalog is delivered as an instant PDF download after payment — no shipping, no waiting. Open it on a laptop in the workshop, on a tablet next to the machine, or print the assembly pages you need and take them to the bench. Keep it on file for the life of the rig.