Epiroc Minetruck MT5020 Parts Catalogue 8997712100-003 PDF Parts Manual

Description

Epiroc Minetruck MT5020 Parts Catalogue 8997712100-003

The Epiroc Minetruck MT5020 Parts Catalogue 8997712100-003 is the illustrated parts breakdown for the MT5020 underground mining truck, laid out assembly by assembly so that every bracket, hose, valve, bearing, seal and fastener can be traced back to a part number before anything is ordered. Rather than guessing at a component, you work from the exploded drawing, read the position number off the view, and look that number up in the table printed alongside it. The result is the right part the first time, on a machine where a wrong hose or an incorrect seal kit can take a whole shift out of production.

File Details

• Manual type: Illustrated parts catalogue
• Brand: Epiroc
• Machine: Minetruck MT5020
• Document number: 8997712100-003
• Language: English, with Russian headings in the appendix index sections
• File format: PDF
• Length: 920 pages

Chapters Covered

The MT5020 parts catalogue is organised by machine assembly rather than by chapter number. The main groupings are:

• Motor frame / complete powerframe – complete powerframe, new battery box, stairs and step/handrail installation, attachment set, hoods installation MT6020
• Fuel tank – fuel tank 860 L and fuel tank welding
• Hydraulic oil tank – hydraulic oil tank, return filter, relief valve, gas valve with cap, extension handle service stand
• Cabin complete – cab installation ISO ROPS/FOPS, cabin, door, window kit 3/8 inch, sound suppression kit, hose list for cab assembly
• Steering and cab controls – steering, steering column driveline assembly, steering control pilot valve, park brake switch, fan assembly 24 V, dump lever set, dump pilot control valve, solenoid valve, brake pedal assembly, brake valve, overhead light assembly 24 V, proximity switch assembly, cab tilt cylinder set, cab tilt cylinder 100/40-305
• Fender installation
• Loadframe – loadframe complete, loadframe welding, hinge weldment load frame, rear weldment, steering cylinder mount, dump cylinder mounts left and right hand, restpad dumpbox installation
• Dump box – MT5020 2.0 t/m3 dump box, dump box pivot, dump cylinder mounts, wheel chocks installation for 5020
• Air conditioning – AC complete, hose sets, compressor installation, AC evaporator module, evaporator Red Dot 24 V, flushing system washer bottle
• Machine stop and options – assembly drawing for machine stop buttons, cable set, emergency pushbutton stations, starter switch option kit, hand rails and rail installation left and right hand
• Seating – seat installation KAB 555 with belts, seat support with fastener, seat module KAB 555, HD air suspension seat with arm rests, seat cover for KAB 555, swivel installation MT5010B
• Filler application – oil fast fill
• Power unit – engine installation QSK19 Tier 3A, engine assembly, engine hose list
• Air inlet – air filters installation, air filter, hose set
• Exhaust system – exhaust installation QSK single silencer
• Engine oil – piping, oil MT6030
• Fuel system – piping, fuel MT6020MKII, hose set fuel filter kit, solenoid valve set
• Cooling system – engine cooling system QSK19 Tier II, hose list, tube clamp, surge tank, cooler installation brass cooling MT5020 3A
• Fan – fan installation and hose set
• Axle front – MT5020 MK2 Kessler, drive axle D106PL341/528-NLB-FS, differential kit, brake kit, planet gear kit, A-frame, torque rod assembly, suspension pivot bearing assembly, axle stop
• Rear axle – axle installation and mounting hardware
• Driveline – driveline installation 53R, 9C double joint midship, 9C double flange rear mid, 9C slip rear axle, 9C upper, bearing pillow block and Browning bearing
• Park brake – park brake switch to IFM PLC
• Upbox – upbox installation, upbox assembly Kessler, upbox for MTX65
• Brake system – brake system with cab raise, hose lists, piston pump 28 cc, spin-on hydraulic filter, hand pump set, cab raise valve set, accumulator 9.5 litre 250 bar, selector valve set, selector valve, auxiliary valve, brake J-block set
• Brake cooling – brake cooling system, pump P330A 29 GPM B pad, brake cooling valve set
• Cooling system – cooling system, radiator unit, spin-on hydraulic filter
• Transmission – transmission installation with retarder, transmission with PTO, front cover and converter drive, lockup clutch, torque converter, power takeoff, torque converter housing, oil pump, splitter low clutch, splitter high clutch, splitter planetary, housing, high range clutch, intermediate range planetary, intermediate range clutch, low range planetary, low range clutch, reverse planetary gear, reverse range clutch, rear cover and speedometer, oil pan, oil filter, valve assembly, filter complete, lockup control valve, retarder control valve, main control valve, assembly main control, PTO Chelsea 823, transmission trunnion plate, dipstick installation, harness transmission CEC2
• Drop box – dropbox installation, assembly, hose list, drop box for heavy trucks, bearing and seal kit
• Set of wheels – wheel kit and wheel set
• Cylinder set – dump cylinder and seal kit, left and right steer cylinder sets, steering cylinder
• Filler pump – electric hydraulic fill pump 24 V, harness hydraulic fill motor, extension cable, electric tank fill pump set
• Dump system – dump system MT5010, dump control valve set, dump valve 4 position with float VG80, inlet, control valve, outlet, dump valve set, retarder J-block set
• Steering system – steering system MT5010, hose list for steering installation, spur gear hydraulic pump, steering valve sets, pilot operated steering control valve, right hand and left hand stop valve sets
• Hydraulic transmission – hydraulic transmission, hose list, transmission cooler, brake solenoid valve set, solenoid valve module, retarder shuttle valve set, hydraulic control valve, brake valve assembly
• Suspension – suspension installation, hose set, left and right suspension cylinder sets, suspension cylinders, accumulators, suspension valve sets, single spool control valve
• Electrical system – electrical system installation QSK19 MKII, component box MT6020 MKII and component box wiring, main power harness, starter and alternator cables, harnesses for engine ECM main and power, J1939, CLS, transmission to cab, bulkhead-waist, DBOX cooler, OSPD solenoid, transmission temperature sensor, upbox and dropbox pressure switches, rear J-box and A30 relay box harness, fuel gauge, hinge harness, M12 male cables, AC pressure switch harness, prelube installation, flash light
• Light set – lightning installation standard, headlights, rear light box, reverse alarm, brake/tail/turn light, camera kit, left entry box with cable glands, position light set
• Battery installation – battery installation, fuse holder 2×500 A, battery cable set, jumpers, battery support complete
• Panel kit – dashboard panels installation, left panel, centre panel, centre panel wiring, speed indicator, right panel, wiring, splice kit
• Monitor – monitor, cable set one rear camera, camera kit
• Main electrical cab – main electrical cab, main dash harness, upper cab harness, Allison T-in cab harness, Allison shift CEC2, Allison V CEC2, PLC system CR7132, electronic pedal with idle switch, bulkhead connector, buzzer, warning buzzer
• Voltage converter – converter 24/12 V cab
• Control module – 5th and 6th gear
• Remote system – remote system, cable sets, signal cable, ethernet cable, DCCM H6054 electronic unit with dual boot, back head
• Fire suppression – fire extinguisher 2 x 6 kg, fire suppression system engine and dump box
• Lubrication – prelube engine, Lincoln lube system, auto lube pump, lube valve sets
• Label set – warning and information labels MT6020
• Appendices – page index and part number index

Taken as a whole, this is a complete teardown of the Minetruck MT5020 on paper. Each section opens with one or more isometric or exploded views of the assembly, drawn from the same angle the part is seen from on the machine, and each position number on the drawing is repeated in a table that gives the Epiroc part number, the description and the quantity required. Where an assembly contains a sub-assembly that is itself sold as a unit – a piston pump, a control valve, a cylinder, a differential kit, a torque converter – the catalogue continues into a second level of breakdown so you can order either the whole unit or the individual seal, ring, plate or spring inside it. That layered structure is what makes it usable for both planned component replacement and for rebuilding what you already have on the bench.

How the Assemblies Are Laid Out

The MT5020 parts catalogue follows the machine from the ground up. Powerframe and loadframe sections cover the structural weldments, mounts, hinges and articulation hardware. Drivetrain sections cover the Kessler front axle and rear axle with separate differential, brake and planet gear kits, the 53R and 9C drivelines, the drop box and the upbox. The transmission section is unusually deep, splitting the unit into front cover and converter drive, torque converter, lockup clutch, power takeoff, converter housing, oil pump, splitter planetary, and each individual range clutch and planetary set through to the rear cover and speedometer drive. Hydraulic coverage runs through the dump system, steering system, brake system with cab raise, brake cooling circuit and suspension, with pumps, accumulators, valve blocks and every hose and fitting listed individually. Electrical coverage names each harness by function rather than by a generic number, so a fault in the engine ECM circuit, the Allison shift circuit, the bulkhead-to-waist run or the rear junction box can be matched directly to the cable that carries it.

Two Appendices for Fast Lookup

Because a catalogue of this size is only useful if you can get to the right page quickly, the document closes with two indexes. The page index lists every assembly heading alphabetically with its page number, which is how you jump straight to the dump valve, the suspension cylinder or the alternator bracket without scrolling. The part number index does the reverse: find the number stamped on the component in your hand, look it up, and it points you back to the assembly drawing and position where that part belongs. Between the two, you can work in either direction – from machine to part number, or from part number to machine location.

What This Parts Catalogue Lets You Do

With the Epiroc Minetruck MT5020 Parts Catalogue 8997712100-003 open, you can identify and order replacement parts by position number and part number instead of describing a component over the phone, confirm which seals, O-rings, back-up rings and guide rings belong inside a cylinder or valve before it is stripped, check the quantity of each fastener, washer, clamp or stud required for a mount, hinge or bracket, rebuild an axle brake, planet gear set or differential from its kit breakdown, and cross-check hydraulic and electrical routing when a hose or harness has to be replaced rather than repaired. On a machine that spends its life underground, having the exact part number and the exact quantity in front of you is what keeps a repair inside its window instead of waiting on a second delivery.

IMAGES PREVIEW

Delivery is instant. The PDF is available for download immediately after checkout, there is no shipping and no waiting on a physical book, and the file can be opened on a laptop in the workshop office, a tablet on the service deck, or a phone beside the machine. Pages can be printed for the job at hand so the drawing stays with the component being worked on, and because it is a single document rather than a set of loose sheets, the whole MT5020 parts breakdown stays in one place. Whether you are running a single truck or a fleet, the Minetruck MT5020 parts catalogue gives you the part identification reference for the entire machine in a format you can carry, search, print and keep.