FD15 FD18 FD20 FD25 FD30 FD35T-C4WE3 Four Wheel Drive Forklift Parts Catalogue – 1.8-3.5t Rough Terrain PDF

Description

FD15 FD18 FD20 FD25 FD30 FD35T-C4WE3 Four Wheel Drive Forklift Parts Catalogue – 1.8-3.5t Rough Terrain

This is the full illustrated parts catalogue for the FD15/18T-C4WE3, FD20/25T-C4WE3 and FD30/35T-C4WE3 series of 1.8-3.5 tonne rough terrain four wheel drive forklift trucks. Every assembly is broken down into exploded detail drawings with item numbers, and every item number is matched to a part number, description and quantity table so you can identify and order the exact component the first time. The catalogue is written in English, with the original Chinese labelling retained on the later hose, mast piping and option tables.

File Details

• Manual type: Illustrated parts catalogue (spare parts book)
• Equipment covered: 1.8-3.5t rough terrain four wheel drive forklift trucks
• Model series: FD15/18T-C4WE3, FD20/25T-C4WE3, FD30/35T-C4WE3
• Engine: TNE98
• Language: English (with Chinese text on the option and hose tables)
• Page count: 285 pages
• File format: PDF
• Catalogue date shown: 2015

Chapters Covered

• Engine mount
• Air cleaner assembly mount
• Cooling system
• Fuel system mount
• Muffler assembly mount
• Electrical system
• Torque converter, transmission and drive axle assemblies
• Front wheel assembly
• Steering system and steering axle mount
• Rear wheel assembly
• Accelerator pedal
• Brake and inching control
• Master cylinder
• Parking brake control
• Frame and counterbalance weight
• Hood, floor and seat mount
• Start battery mount
• Overhead guard
• Hydraulic oil tank mount
• Multi-way valve mounts (two-, three- and four-throw)
• Hydraulic system
• Torque converter oil cooling system
• Mast hydraulic systems (normal mast and full free 2-stage / 3-stage ZM, two-, three- and four-throw)
• Fork
• Fork carriage (normal mast R, full free 2-stage and 3-stage mast ZM)
• Mast (normal mast R and full free 2-stage / 3-stage mast ZM)
• Lift cylinders (normal mast R, front and rear lift cylinders for full free 2-stage and 3-stage mast ZM)
• Tilt cylinders
• Decals and safety markings

How the Catalogue Is Organised

Each of the FD series assemblies in this four wheel drive forklift parts catalogue opens with an exploded illustration labelled Fig.1 through Fig.67 and beyond. Item numbers printed on the drawing correspond directly to the parts table on the facing page, which lists the item number, part number, description and the models each line applies to, so you can see at a glance whether a component is shared across the FD15/18T-C4WE3, FD20/25T-C4WE3 and FD30/35T-C4WE3 trucks or specific to one rating. Metric fasteners are catalogued with their full standard numbers – GB/T, JB/T, GB1235, GB/T3452.1 and similar – so washers, bolts, O-rings and clips can be sourced by standard as well as by part number.

Engine, Cooling, Fuel and Exhaust Mounts

The opening sections cover the engine mounting brackets and base, spring washers, bolts and nuts, followed by the air cleaner assembly mount with its inlet and outlet hoses, hoops and connecting pipes. The cooling system section documents the radiator assembly for both the 2.5t and 3.5t variants, upper and lower hoses, coolant recovery tank, rubber dander mounts and radiator bolts. Fuel system pages cover the fuel filter (TY0606), drain plug, fuel cap, fuel quantity sender (TBRG4111), magnet, hoses and gaskets. The muffler section lists the vertical exhaust pipe, U-bolt, rubber damper, stopper and both exhaust pipe variants.

Electrical System

The electrical pages list the main wire harness, fusible line, brackets A, B and C, positive and negative lines, combination lamp, gauge, combination switch, work lamp switch, brake switch, oil temperature sensor, horn, buzzer, warning light and the steer potentiometer. Relay and pedestal parts for the controller are also itemised.

Torque Converter, Transmission and Drive Axle

This is the deepest part of the catalogue. Figure 10 through Figure 19 break down the torque converter case, filter, oil seals, bearings, output flanges, hinge bolts, breather plug, transmission output gears, driving housing, bottom cap, separate plates, pins and plugs. The reducer and limited slip differential section lists the gear set, differential components, snap rings, O-rings, thrust rings and bolts. The drive axle section covers the reduction housing, wheel brake assemblies (left and right hand), axle body, brake drum, hub, oil seal, bearing, gear ring, planet gears, needle rollers, half axle, gear shaft, steel balls and combination washers. Where a part differs between the 1.5-3.5t and 2-3.5t axle builds, the table splits the part number accordingly.

Steering, Wheels, Brakes and Pedals

The steering system section covers the steering wheel assembly, column, rubber damper, dust-proof cover, flange, orbitrol bracket and connecting shafts. Steering axle mount pages list the knuckle assemblies (left and right), oscillating bearings, gear ring, rim bolts, support pin, bushings, adjusting shim set, half axle, hub and dust-proof seal. Front and rear wheel assemblies are catalogued with steel rings, tyre assemblies, rims and M18 x 1.5 wheel nuts. The brake and inching control section documents the brake hard tubes, inching cable, reservoir and seat, brake hose assembly, tee connector, pins, springs, foot brake assembly, brake pedal, master cylinder, adjusting shaft and pedal cover.

Frame, Counterweight, Hood, Battery and Overhead Guard

Frame and counterbalance weight pages cover the front plate, bush bearing, frame, adjusting pad, counterbalance weight, traction pin, gauze, washer and M30 bolt. The hood, floor and seat mount section lists the hood hook, hood lock, rear floor board, rubber mat, front floor board, cup holder, rubber cap, display packet and cover. Battery mounting, overhead guard, fender, rear-view mirror, light brackets and caution light seat are all itemised with their mounting hardware.

Hydraulics, Mast Piping and Cylinders

The hydraulic oil tank mount section covers the hydraulic filter Y0809B, cover gasket, cover plate assembly, oiling cap, magnet and drain plug. Multi-way valve mounts for two-, three- and four-throw valves are broken down separately, including knobs, levers, brackets, pin shafts, connecting rods, collars and rubber dampers. The main hydraulic system section lists the gear pump, pump suction pipe and fittings, high pressure hoses, orbitrol, connectors, O-rings, clips and sensors. Mast hydraulic systems are then presented for the normal mast (two-, three- and four-throw), the full free 2-stage mast ZM and the full free 3-stage mast ZM in its two-, three- and four-throw configurations, with the step bolts, sleeves, pulleys, adjusting pipes, flow regulators, cross connectors, lift cylinder tee connectors and high pressure hoses listed for each. Fork and fork carriage sections follow, then the masts themselves for normal mast R and full free 2-stage and 3-stage mast ZM, including outer, intermediate and inner mast assemblies, slippers, side rollers, combination rollers, bearing liners and caps, pin shafts, nipples and snap rings, plus the lifting height option tables that specify mast assemblies by height. The lift cylinder sections cover the front and rear cylinders for the normal mast R and full free mast ZM builds, and the tilt cylinder sections cover the tilt cylinders for the 1.8t, 2-3.5t and 3.5t trucks with their pistons, rods, cylinder caps, dust seals, packings, bushings, cotter pins and nuts.

Option Tables and Height Variants

Throughout the mast and cylinder sections, lifting height and plastic hose option tables let you match a part number to a specific lift height – for example the 2700, 3000, 3300, 3500, 3700, 4000 and 4500 mm options listed for the FD20/25 and FD30/35 lift cylinders, and the longer chain and hose assemblies listed for higher masts. Ordering notes at the front of the catalogue instruct buyers to quote the model, series number, drawing code number and quantity when ordering spare parts.

Why This Parts Catalogue Belongs in Your Workshop

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Rebuilding a rough terrain four wheel drive forklift without the right part number is how a two-day job turns into a fortnight of wrong shipments and stripped threads. This FD15 FD18 FD20 FD25 FD30 FD35T-C4WE3 parts catalogue gives you the item number, the exact part number, the description and the models each line fits, so a brake drum, a torque converter seal, a lift cylinder packing or an obscure GB standard washer can all be ordered correctly the first time. The exploded drawings show how each assembly goes together and comes apart, which means you can plan the strip-down, spot the snap ring or shim you are about to lose, and reassemble to the correct arrangement rather than by memory. With coverage spanning the engine mounts, cooling, fuel, exhaust, electrical, torque converter, transmission, drive axle, steering axle, brakes, hydraulics, mast piping, forks, carriages, masts, lift cylinders and tilt cylinders, it is effectively the whole machine in one file, for three model ratings at once. Delivery is instant: buy, download the PDF, and it is on your laptop, tablet or phone within seconds – no shipping, no waiting, no import charges. Print the pages you need for the bench, keep the file on the workshop PC, and get the truck back into service faster.