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Ferrari 360 Modena Workshop Manual (Vol 1&2) – PDF DOWNLOAD
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Description
Ferrari 360 Modena Workshop Manual (Vol 1&2) – PDF DOWNLOAD
FILE DETAILS:
Ferrari 360 Modena Workshop Manual (Vol 1&2) – PDF DOWNLOAD
Language : English
Pages : 1124
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Ferrari 360 Modena Workshop Manual (Vol 1&2) – PDF DOWNLOAD
CONSULTING THE MANUAL:
The manual may be published in two or more volumes. The manual is subdivided into sections, each one of which is identified by a letter. The beginning of each volume includes a table of contents listing the sections contained.
- Each section is subdivided into chapters, each one of which is identified by the letter of the section in which it is grouped, followed by a consecutive number. Each chapter is, in turn, broken down into paragraphs that are identifiable by the section letter, the chapter number and by a consecutive number separated by a period.
- Any references to chapters or paragraphs in other sections will be defined in this manner. It is possible to locate the chapter and paragraph that include notes on a specific top- ic by consulting the table of contents found at the beginning of each section.
- The text is backed up with illustrations highlighting or listing the parts described with numerical references in order to pro- vide an improved description of the topic being dealt with.
UPDATES:
- The manual will be updated periodically, on the basis of modifications made on the car.
- Each update booklet will contain all the information on the substitution or addition procedures regarding the pages forwarded.
- Each update page will bear the printing date.
- ALWAYS consult the Technical Circulars as they could list adjustment and work pro cedure methods that are more current than hose found in this manual.
TABLE OF CONTENTS:
Ferrari 360 Modena Workshop Manual (Vol 1&2) – PDF DOWNLOAD
Cover ........................................................................................................ 1 General Index................................................................................................. 3 General Information........................................................................................... 5 Specifications ............................................................................................... 24 A Refilling & Maintenance .................................................................................... 33 B Engine ..................................................................................................... 99 C Injection - Ignition....................................................................................... 291 360_2.pdf..................................................................................................... 361 360 modena Vol 1a & 2 ................................................................................... 361 Vol 1a TOC ........................................................................................... 362 Clutch - Gearbox - Differential .................................................................. 364 General Specifications........................................................................ 366 Technical Features........................................................................ 366 Specific Equipment........................................................................ 370 Tightening Torques........................................................................ 370 Detaching The Entire Gearbox-Differential Unit................................................ 374 Dismantling............................................................................... 374 Re-Assembly............................................................................... 380 Clutch........................................................................................ 386 Replacing The Components.................................................................. 386 Clutch Pedal Stroke Adjustment............................................................ 394 Clutch Control Hydraulic System........................................................... 398 System Bleeding........................................................................... 402 Gearbox....................................................................................... 406 Replacing The Components.................................................................. 406 Replacing And Adjusting The Control Cables................................................ 412 Replacing The Gearbox Lever Housing....................................................... 418 Detaching/Re-Fitting The Gearbox Support Movable Frame.................................... 420 Differential.................................................................................. 424 Replacing The Components.................................................................. 424 Axle Shaft................................................................................ 424 Electronically Controlled Gearbox............................................................. 428 Introduction.............................................................................. 428 General Features.......................................................................... 428 Transmission Control Unit (TCU)........................................................... 432 Operation................................................................................. 434 Hydraulic System.......................................................................... 444 Power Unit................................................................................ 448 Actuators................................................................................. 452 Measuring Sensors And Signal Switches..................................................... 456 Signals And Controls...................................................................... 460 System Functions.......................................................................... 462 Replacing The Electronic Control Unit (ECU)............................................... 468 Diagnosis................................................................................. 472 Defaults - Causes - Intervention.............................................................. 482 Steering ......................................................................................... 484 General Information........................................................................... 486 Technical Features........................................................................ 486 Hydraulic System Outline.................................................................. 488 Tightening Torques........................................................................ 490 Components.................................................................................... 492 Hydraulic Steering Pump................................................................... 492 Steering Box.............................................................................. 494 Hydraulic Steering Tank................................................................... 500 Cooling Coil.............................................................................. 500 Steering Column........................................................................... 502 Procedures.................................................................................... 506 Filling Of The Hydraulic Steering Pump.................................................... 506 System Refilling And Draining............................................................. 508 Defaults - Causes - Intervention.............................................................. 510 Suspension Systems & Wheels...................................................................... 512 Introduction.................................................................................. 514 Technical Features........................................................................ 514 Tightening Torques........................................................................ 518 Components.................................................................................... 522 Hub-Holder Stub Axle...................................................................... 522 Wheel Bearings............................................................................ 524 Suspension Arms And Tie-Rods.............................................................. 524 Flanblock - Ball Joints................................................................... 532 Shock Absorbers........................................................................... 534 Stabilizer Bars........................................................................... 542 Wheel Rims................................................................................ 546 Tyres..................................................................................... 548 Procedures.................................................................................... 552 Detaching The Entire Front Suspension..................................................... 552 Detaching The Entire Rear Suspension...................................................... 554 Replacing The Front Wheel Bearing......................................................... 558 Replacing The Rear Wheel Bearing.......................................................... 562 Check And Adjustment Of Wheel Alignment................................................... 566 Wheel Replacement......................................................................... 572 Wheel Balancing........................................................................... 574 Variable-Setting Shock Absorber Adjustment System............................................. 576 System Outline............................................................................ 576 System Operation.......................................................................... 580 System Components......................................................................... 582 Diagnostics............................................................................... 584 Problems - Cause - Solutions.................................................................. 590 Ferrari 360 modena Vol 2 ................................................................................. 591 Vol 2 TOC ............................................................................................ 593 Braking system ................................................................................... 595 General Information........................................................................... 597 Technical Specifications.................................................................. 597 System Outline............................................................................ 601 Components.................................................................................... 603 Servo Brake/Pump.......................................................................... 603 Brake Fluid Tank.......................................................................... 607 Pedal Board............................................................................... 609 Brake Calipers............................................................................ 613 Brake Discs............................................................................... 615 Hand Brake................................................................................ 617 ABS/ASR Electro-hydraulic Unit............................................................ 621 Procedures.................................................................................... 625 Replacing The Service Brake Calipers...................................................... 625 Filing And Draining Of The Brake System................................................... 629 Replacing The Hand Brake Pads............................................................. 633 Replacing The Hand Brake Caliper.......................................................... 635 Hand Brake Adjustment..................................................................... 637 Foot-Brake Pedal Position Adjustment...................................................... 639 ABS - ASR - EBD - MSR Systems................................................................. 641 Theory.................................................................................... 641 Components................................................................................ 653 ABS Adjustment Phases..................................................................... 659 ABS Adjustment Cycle...................................................................... 661 ASR....................................................................................... 665 Diagnosis..................................................................................... 669 SD-2 Tester System........................................................................ 669 ABS-ASR And Brake Warning Lights.......................................................... 677 Instruments & Controls ........................................................................... 683 Instruments And Controls...................................................................... 685 Instruments............................................................................... 685 Instrument Panel...................................................................... 685 Warning Lights........................................................................ 699 Mulit-Function Display................................................................ 707 Buttons For Adjusting Functions And Instruments....................................... 711 Diagnosis............................................................................. 715 Controls.................................................................................. 727 Location In The Car................................................................... 727 Ignition Switch....................................................................... 731 Switches/Push-Buttons................................................................. 731 Door Controls......................................................................... 737 Power Windows......................................................................... 739 Steering Heel......................................................................... 751 Steering Wheel Levers................................................................. 753 Rear View And Wing Mirrors............................................................ 757 Internal Lighting And Clock........................................................... 759 Hand Brake Lever...................................................................... 761 Gearshift Lever....................................................................... 763 Ashtray-Cigar Lighting................................................................ 765 Opening Devices For The Engine/Luggage Compartment Lids And For The Fuel Tank Flap.... 767 Seat Controls......................................................................... 773 Stereo System......................................................................... 775 Accelerator Control................................................................... 779 Safety Systems............................................................................ 781 Alarm System.......................................................................... 781 Airbag................................................................................ 799 Seatbelts............................................................................. 813 Inertia Switch........................................................................ 823 Driving The Car........................................................................... 825 Breaking-In........................................................................... 825 Engine Ignition And Gear Shifting (Mechanical Gearbox)................................ 825 Engine Ignition And Gear Shifting ( Electrically-Controlled Gearbox).................. 829 Air Conditioning ................................................................................. 847 System........................................................................................ 849 System Outline............................................................................ 849 Operation................................................................................. 853 Controls.................................................................................. 857 Components.................................................................................... 861 Compressor................................................................................ 861 Condenser................................................................................. 865 Dehydrator Filter......................................................................... 865 Pressure Switch........................................................................... 867 Expansion Valve........................................................................... 869 Heater / Evaporator....................................................................... 871 Proportional Valve (TGK).................................................................. 877 Recirculation Pump........................................................................ 879 NTC Sensors............................................................................... 881 Electronic Climate Control Unit........................................................... 883 Relays And Fuses.......................................................................... 883 System Maintenance Porcedures................................................................. 885 System Draining........................................................................... 885 System Filling............................................................................ 887 Checks........................................................................................ 889 SD-2 Operation Check...................................................................... 889 Compressor Oil Level Check And Filling.................................................... 893 Expansion Valves Check.................................................................... 895 Pressure Switch Control................................................................... 897 Electric Fan Activation Control........................................................... 897 Defaults - Causes - Intervention.............................................................. 899 Electrical System ................................................................................ 901 General Information........................................................................... 903 Specifications............................................................................ 903 Key-Operated Circuits..................................................................... 903 Lights.................................................................................... 905 Components.................................................................................... 907 Battery................................................................................... 907 Master Battery Switch..................................................................... 909 Generator................................................................................. 909 Starter Motor............................................................................. 913 Windscreen Wiper Motor.................................................................... 915 Head Lights............................................................................... 919 Rear Lights............................................................................... 923 Side Indicators........................................................................... 927 Ecus...................................................................................... 929 Fuses And Relays Boxes.................................................................... 931 Horn...................................................................................... 939 Diagnosis Tester Plug-In.................................................................. 941 Operations And Checks......................................................................... 943 Checking The Electrical System Absorption................................................. 943 Checking The Battery Charge Level......................................................... 945 Recharging The Battery.................................................................... 947 Headlight Aiming.......................................................................... 951 Wiring Diagrams............................................................................... 953 Reference Guide........................................................................... 953 A - Front Cables And Fuse Boxes........................................................... 955 B - Front Cables - ABS/ASR................................................................ 963 C - Dashboard - Right Side Fuse Box....................................................... 969 D. Central Tunnel - Dashboard............................................................. 975 E. Controls On The Steering Wheel......................................................... 985 F. Left Side Fuse Box Dashboard........................................................... 989 G. Right Side Rear Tunnel................................................................. 993 H. Left Side Rear Tunnel.................................................................. 997 L. Engine Compartment Cables..............................................................1005 M. Left Door Cables.......................................................................1013 N. Right Door Cables......................................................................1015 P. Electronically Controlled Gearbox Harness..............................................1017 Q. Air Bag Cables.........................................................................1021 R. Air Conditioning System Cables.........................................................1023 S. R/H Injection Cables And Engine Services Wiring Loom...................................1027 T. L/H Injection Cables And Engine Services Wiring Loom...................................1033 Bodywork Parts ...................................................................................1041 General Information...........................................................................1043 Tightening Torques........................................................................1043 Outside Parts.................................................................................1047 Engine Compartment Lid....................................................................1047 Luggage Compartment Lid...................................................................1053 Front Bumper..............................................................................1057 Rear Bumper...............................................................................1061 Wheelhouse................................................................................1063 Windscreen................................................................................1065 Windscreen Wiper..........................................................................1069 Windscreen Washer.........................................................................1069 Rear Window...............................................................................1069 Quarter Window............................................................................1069 Doors.....................................................................................1071 Underfloor Parts..........................................................................1085 Engine Compartment Shields................................................................1089 Headlight Washer..........................................................................1089 Rear Upholstery Lights Support............................................................1089 Fuel Tank Filler Neck.....................................................................1089 Fuel Tank Flap............................................................................1089 Internal Components...........................................................................1091 Dashboard.................................................................................1091 Tunnel....................................................................................1097 Seats.....................................................................................1099 Passenger Compartment And Roof Upholstery.................................................1099 Engine Inspection Lid.....................................................................1101 Luggage Compartment Upholstery............................................................1103 Painting......................................................................................1105 Re-Painting Cycles At The Workshop........................................................1105 Touch-Up Technologies.....................................................................1111 Preparation And Painting Of Bumpers With "SMC" Technique..................................1115 Painting..................................................................................1117
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S.V
