Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Fiat Hitachi Backhoe Loader FB90.2 FB100.2 FB110.2 FB200.2 4WS Workshop Manual – PDF DOWNLOAD
$35.95
Fiat Hitachi Backhoe Loader FB90.2 FB100.2 FB110.2 FB200.2 4WS Workshop Manual – PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Fiat Hitachi Backhoe Loader FB90.2 FB100.2 FB110.2 FB200.2 4WS Workshop Manual – PDF DOWNLOAD
FILE DETAILS:
Fiat Hitachi Backhoe Loader FB90.2 FB100.2 FB110.2 FB200.2 4WS Workshop Manual – PDF DOWNLOAD
Language : English
Pages :1057
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Fiat Hitachi Backhoe Loader FB90.2 FB100.2 FB110.2 FB200.2 4WS Workshop Manual – PDF DOWNLOAD
TO THE READER
• This manual has been written for a skilled technician, in order to give him the information necessary to repair this machine.
– Read this manual carefully for correct information about repair procedures.
– For any question or comment, or in case you notice a mistake in this manual
Chapter 1 – General Instructions
IMPORTANT NOTICE
IMPORTANT NOTICE
All maintenance and repair operations described in this manual should be carried out exclusively by authorised workshops. All instructions detailed should be carefully observed and special equipment indicated should be used if necessary. Everyone who carries out service operations described without carefully observing these prescriptions will be directly responsible of deriving damages
SHIMMING
At each adjustment, select adjusting shims, measure them individually using a micrometer and then sum up recorded values. Do not rely on measuring the whole shimming set, which may be incorrect, or on rated value indicated for each shim.
ROTATING SHAFT SEALS
To correctly install rotating shaft seals, observe the following instructions: – Let the seal soak into the same oil as it will seal for at least half an hour before mounting; – Thoroughly clean the shaft and ensure that the shaft working surface is not damaged; – Place the sealing lip towards the fluid. In case of a hydrodynamic lip, consider the shaft rotation direction and orient grooves in order that they deviate the fluid towards the inner side of the seal; – Coat the sealing lip with a thin layer of lubricant (oil rather than grease) and fill with grease the gap between the sealing lip and the dust lip of double lip seals; – Insert the seal into its seat and press it down using a flat punch. Do no tap the seal with a hammer or a drift; – Take care to insert the seal perpendicularly to its seat while you are pressing it. Once the seal is settled, ensure that it contacts the thrust element if required.; – To prevent damaging the sealing lip against the shaft, place a suitable protection during installation.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Fiat Hitachi Backhoe Loader FB90.2 FB100.2 FB110.2 FB200.2 4WS Workshop Manual – PDF DOWNLOAD
19900 FB90.2 FB100.2 FB110.2 FB200.2 4WS WORKSHOP MANUAL........................... 1 CONTENTS........................................................................... 4 SECTION 00 – MAINTENANCE........................................................... 12 Chapter 1 – General Instructions............................................... 12 Chapter 2 – GENERAL SPECIFICATIONS............................................. 24 Chapter 3 – 75 to 108hp MACHINES............................................... 60 GENERAL TOOLS AND APPLICATION.............................................. 60 SECTION 10 – ENGINE................................................................ 78 Chapter 1 – Engine Overhaul – New Holland...................................... 78 SPECIFICATIONS............................................................. 78 FAULT FINDING.............................................................. 88 Chapter 2– Fuel General........................................................ 130 Air Cleaners............................................................... 142 Electric Lift Pump......................................................... 148 Injectors.................................................................. 152 Injection Pump............................................................. 160 Chapter 3 – Turbocharger....................................................... 168 SPECIFICATIONS............................................................. 168 FAULT FINDING.............................................................. 172 OVERHAUL – REMOVAL......................................................... 175 Manifolds.................................................................. 182 Chapter 4 – Lubrication........................................................ 186 SPECIFICATIONS............................................................. 186 TORQUE VALUES.............................................................. 187 DESCRIPTION AND OPERATION.................................................. 188 SPECIAL TOOLS.............................................................. 187 FAULT FINDING.............................................................. 189 OIL PUMP OVERHAUL.......................................................... 190 Chapter 5 – Cooling............................................................ 194 SPECIFICATIONS............................................................. 194 FAULT FINDING.............................................................. 197 OVERHAUL................................................................... 198 SECTION 17 – TORQUE CONVERTOR...................................................... 206 Chapter 1 – With Powershuttle Transmission..................................... 206 SPECIFICATIONS............................................................. 206 OVERHAUL................................................................... 209 Chapter 2 – WITH POWERSHIFT TRANSMISSION....................................... 212 SPECIFICATIONS............................................................. 212 OVERHAUL................................................................... 215 SECTION 21 – TRANSMISSION.......................................................... 218 Chapter 1 – 4X4 Compact Shuttle................................................ 218 SPECIFICATIONS............................................................. 218 DESCRIPTION AND OPERATION.................................................. 222 TRANSMISSION OIL FLOW AND SUPPLY........................................... 226 TRANSMISSION OVERHAUL...................................................... 245 Chapter 2 – Introduction....................................................... 274 SPECIFICATIONS............................................................. 274 DESCRIPTION AND OPERATION.................................................. 275 Removal.................................................................... 308 Chapter 3 – Powershift Operating Lever......................................... 312 SPECIFICATIONS............................................................. 312 FAULT FINDING.............................................................. 325 Chapter 4 – Overhaul........................................................... 346 SPECIFICATIONS............................................................. 346 FAULT FINDING.............................................................. 350 SECTION 25 – FRONT AXLE– FRONT WHEEL DRIVE......................................... 426 Chapter 1...................................................................... 426 SPECIFICATIONS............................................................. 426 OVERHAUL................................................................... 435 Chapter 2 – 4 WHEEL STEER...................................................... 452 SPECIFICATIONS............................................................. 452 SECTION 27 – REAR AXLE WITH MECHANICAL DIFFERENTIAL LOCK........................... 466 Chapter 1 – Rear Axle Overhaul with Foot Operated Differential Lock............ 466 SPECIFICATIONS............................................................. 466 OVERHAUL................................................................... 471 Chapter 2 – Rear Axle Overhaul with Electrically Operated Differential Lock.... 486 SPECIFICATIONS............................................................. 486 OVERHAUL................................................................... 493 Chapter 3 – FOUR WHEEL STEER................................................... 508 SPECIFICATIONS............................................................. 508 SECTION 33 – BRAKES................................................................ 522 Chapter 1 – Brake Overhaul..................................................... 522 SPECIFICATIONS............................................................. 522 Chapter 2...................................................................... 534 SPECIFICATIONS............................................................. 534 Overhaul................................................................... 539 SECTION 35 – HYDRAULIC SYSTEM...................................................... 544 Chapter 1 – Hydraulic Circuit and Components................................... 544 SPECIFICATIONS............................................................. 545 HYDRAULIC CIRCUIT.......................................................... 551 Chapter 2 – Fault Finding, Pressure and Flow Testing........................... 576 Preliminary Checks......................................................... 577 FAULT FINDING - GENERAL.................................................... 578 PRESSURE TESTING........................................................... 582 Flow Testing............................................................... 586 Chapter 3 – Swing System and Hydraulic Cylinders............................... 588 SPECIFICATIONS............................................................. 588 DESCRIPTION AND OPERATION.................................................. 590 CYLINDER REMOVAL AND INSTALLATION.......................................... 596 CYLINDER OVERHAUL.......................................................... 605 SECTION 39 – VEHICLE CHASSIS....................................................... 612 Chapter 1 – Frame, Chassis and Attachments..................................... 612 SPECIFICATIONS............................................................. 612 SECTION 41 – STEERING.............................................................. 632 Chapter 1 – Control............................................................ 632 SPECIFICATIONS............................................................. 632 FAULT FINDING - STEERING................................................... 639 OVERHAUL................................................................... 640 Chapter 2...................................................................... 650 SPECIFICATIONS............................................................. 650 FAULT FIINDING – STEERING.................................................. 658 SECTION 50 – CAB HEATING........................................................... 670 Chapter 1 – Overhaul........................................................... 670 SPECIFICATIONS............................................................. 670 FAULT FINDING – GENERAL.................................................... 674 OVERHAUL................................................................... 675 Chapter 2 – Overhaul........................................................... 678 SPECIFICATIONS............................................................. 678 Description and Operation.................................................. 682 FAULT FINDING AND TESTING THE AIR CONDITIONING SYSTEM...................... 693 COMPONENT OVERHAUL (EXCLUDING COMPRESSOR).................................. 715 SECTION 55 – ELECTRICAL SYSTEM..................................................... 728 Chapter 1 – Electrical System General.......................................... 728 55 000 ELECTRICAL EQUIPMENT SPECIFICATIONS................................. 728 55 512 CONTROLS AND INSTRUMENTS,........................................... 736 55 000 ELECTRICAL SYSTEM – GENERAL FAULT FINDING........................... 751 Chapter 2 – Wiring Diagrams.................................................... 752 Chapter 3 – Starting System.................................................... 900 SPECIFICATIONS............................................................. 900 FAULT FINDING.............................................................. 902 Chapter 4 – Charging System.................................................... 910 SPECIFICATIONS............................................................. 910 SYSTEM TESTING AND FAULT FINDING........................................... 913 55 301 ALTERNATOR REMOVAL, OVERHAUL AND COMPONENT TESTING.................. 918 Chapter 5 – BATTERY............................................................ 924 55 000 SPECIFICATIONS...................................................... 924 REMOVAL AND INSTALLATION OP. 55 300........................................ 925 BATTERY MAINTENANCE AND TESTS.............................................. 926 Chapter 6 – Service Diagnostics, Instruments and Immobiliser................... 930 SERVICE INDICATOR (WHERE FITTED)........................................... 930 ALARMS AND DIAGNOSTIC SIGNALLING........................................... 931 CALIBRATION OF SPEEDOMETER................................................. 933 Chapter 7 – Component Testing.................................................. 936 GENERAL.................................................................... 937 COMPONENT TESTING.......................................................... 938 SECTION 82 – LOADER................................................................ 980 Chapter 1 – Loader Frame, Controls and Buckets................................. 980 OVERHAUL–LOADER CONTROLS................................................... 984 Chapter 2 – Loader Frame, Controls and Buckets................................. 992 SPECIFICATIONS............................................................. 993 OVERHAUL – LOADER CONTROLS................................................. 995 SECTION 84 – BACKHOE...............................................................1002 Chapter 1 – Backhoe, Boom and Dipperstick Assembly.............................1002 SPECIFICATIONS.............................................................1002 BACKHOE CONTROL LINKAGE–OVERHAUL...........................................1015 COMPONENT REMOVAL..........................................................1018 Extendible Dipperstick Overhaul............................................1029 SECTION 90 – CAB...................................................................1034 Chapter 3 – Safety Cab and Roll Over Protection (ROPS).........................1034 DESCRIPTION AND OPERATION..................................................1036 GLASS REPLACEMENT..........................................................1044 CAB TRIM...................................................................1047 SECTION 00 – MAINTENANCE........................................................... 12 SECTION 10 – ENGINE Engine Overhaul................................................ 78 Chapter 1 – Engine Overhaul – New Holland...................................... 78 SPECIFICATIONS............................................................. 78 TIGHTENING TORQUES......................................................... 85 SPECIAL TOOLS.............................................................. 87 FAULT FINDING.............................................................. 88 DESCRIPTION AND OPERATION.................................................. 92 Chapter 2– Fuel General........................................................ 130 TORQUE VALUES.............................................................. 131 DESCRIPTION AND OPERATION.................................................. 132 FAULT FINDING.............................................................. 135 SECTION 10 – ENGINE................................................................ 78 Chapter 1 – Engine Overhaul – New Holland...................................... 78 TIGHTENING TORQUES......................................................... 85 SPECIAL TOOLS.............................................................. 87 DESCRIPTION AND OPERATION.................................................. 92 SECTION 10 – ENGINE Fuel General................................................... 130 Chapter 2– Fuel General........................................................ 130 TORQUE VALUES.............................................................. 131 DESCRIPTION AND OPERATION.................................................. 132 FAULT FINDING.............................................................. 135 SECTION 10 – FUEL Air Cleaners..................................................... 142 Air Cleaners................................................................... 142 DESCRIPTION AND OPERATION.................................................. 143 FAULT FINDING.............................................................. 144 OVERHAUL................................................................... 144 SECTION 10 – FUEL Electric Lift Pump............................................... 148 Electric Lift Pump............................................................. 148 DESCRIPTION AND OPERATION.................................................. 149 FAULT FINDING.............................................................. 150 SECTION 10 – FUEL Injectors........................................................ 152 Injectors...................................................................... 152 Description and Operation.................................................. 153 FAULT FINDING.............................................................. 153 OVERHAUL................................................................... 154 SECTION 10 – FUEL Injection Pump................................................... 160 Injection Pump................................................................. 160 TOOLS...................................................................... 161 DESCRIPTION DP203 (OP NO 10 210)........................................... 163 PUMP REMOVAL............................................................... 164 SECTION 10 – FUEL Turbocharger..................................................... 168 Chapter 3 – Turbocharger....................................................... 168 TORQUE VALUES.............................................................. 169 TOOLS...................................................................... 169 DESCRIPTION AND OPERATION.................................................. 170 SECTION 10 – FUEL Manifolds........................................................ 182 Manifolds...................................................................... 182 DESCRIPTION AND OPERATION.................................................. 183 FAULT FINDING.............................................................. 183 OVERHAUL................................................................... 184 SECTION 10 – ENGINE Lubrication.................................................... 186 Chapter 4 – Lubrication........................................................ 186 DESCRIPTION AND OPERATION.................................................. 188 FAULT FINDING.............................................................. 189 OIL PUMP OVERHAUL.......................................................... 190 SECTION 10 – ENGINE Cooling........................................................ 194 Chapter 5 – Cooling............................................................ 194 TORQUES.................................................................... 195 SPECIAL TOOLS.............................................................. 195 FAULT FINDING.............................................................. 197 OVERHAUL................................................................... 198 SECTION 17 – TORQUE CONVERTOR...................................................... 206 Chapter 1 – With Powershuttle Transmission..................................... 206 DESCRIPTION AND OPERATION.................................................. 208 FAULT FINDING.............................................................. 209 OVERHAUL................................................................... 209 SECTION 17 – TORQUE CONVERTOR...................................................... 212 Chapter 2 – WITH POWERSHIFT TRANSMISSION....................................... 212 DESCRIPTION AND OPERATION.................................................. 214 FAULT FINDING.............................................................. 215 OVERHAUL................................................................... 215 SECTION 21 – TRANSMISSION.......................................................... 218 Chapter 1 – 4X4 Compact Shuttle................................................ 218 TORQUE SPECIFICATIONS...................................................... 219 SPECIAL TOOLS.............................................................. 221 DESCRIPTION AND OPERATION.................................................. 222 FAULT FINDING.............................................................. 237 TRANSMISSION OVERHAUL...................................................... 245 Brake Disc and Caliper Assembly............................................ 271 FOUR WHEEL DRIVE OUTPUT SHAFT – DISASSEMBLY................................ 249 INPUT SHAFT – DISASSEMBLY.................................................. 257 SECTION 21 – POWERSHIFT TRANSMISSION............................................... 274 Chapter 2 – Introduction....................................................... 274 DESCRIPTION AND OPERATION.................................................. 275 Removal.................................................................... 308 SECTION 21 – POWERSHIFT TRANSMISSION DRIVE CONTROL................................. 312 Chapter 3 – Powershift Operating Lever......................................... 312 DRIVING WITH POWERSHIFT.................................................... 316 COMMON CONNECTION BETWEEN MICROPROCESSOR AND CONTROL VALVES................ 324 FAULT FINDING.............................................................. 325 SECTION 21 – POWERSHIFT TRANSMISSION............................................... 346 Chapter 4 – Overhaul........................................................... 346 Torque Chart............................................................... 347 FAULT FINDING.............................................................. 350 GENERAL INFORMATION........................................................ 352 CONTROL VALVE – REMOVAL.................................................... 356 DISASSEMBLY OF THE TRANSMISSION............................................ 365 Input shaft and integral Hydraulic pump Drive shaft........................ 372 Forward Low High Shaft..................................................... 377 1st Reverse shaft.......................................................... 389 2nd Clutch Drum Output Shaft............................................... 401 Four Wheel Drive Disconnect Output Shaft................................... 410 SECTION 25 – FRONT AXLE– FRONT WHEEL DRIVE......................................... 426 Chapter 1...................................................................... 426 Torque Specification....................................................... 427 SPECIAL TOOLS.............................................................. 427 DESCRIPTION................................................................ 428 FAULT FINDING.............................................................. 434 OVERHAUL................................................................... 435 Differential Disassembly................................................... 451 SECTION 25 – FRONT AXLE............................................................ 452 Chapter 2 – 4 WHEEL STEER...................................................... 452 Torque Specification....................................................... 453 SECTION 27 – REAR AXLE WITH MECHANICAL DIFFERENTIAL LOCK........................... 466 Chapter 1 – Rear Axle Overhaul with Foot Operated Differential Lock............ 466 TORQUE VALUES.............................................................. 467 SPECIAL TOOLS.............................................................. 468 DESCRIPTION................................................................ 469 FAULT FINDING.............................................................. 470 OVERHAUL................................................................... 471 SECTION 27 – REAR AXLE WITH POWER SHIFT TRANSMISSION............................... 486 Chapter 2 – Rear Axle Overhaul with Electrically Operated Differential Lock.... 486 TORQUE VALUES.............................................................. 487 SPECIAL TOOLS.............................................................. 488 DESCRIPTION AND OPERATION.................................................. 489 FAULT FINDING.............................................................. 492 OVERHAUL................................................................... 493 SECTION 27 – REAR AXLE............................................................. 508 Chapter 3 – FOUR WHEEL STEER................................................... 508 SECTION 33 – BRAKES Brake Overhaul................................................. 522 Chapter 1 – Brake Overhaul..................................................... 522 Description and Operation.................................................. 524 SECTION 33 – BRAKES................................................................ 534 Chapter 2...................................................................... 534 DESCRIPTION AND OPERATION.................................................. 535 Overhaul................................................................... 539 Brake Bleeding Procedure................................................... 541 TRANSMISSION HAND BRAKE.................................................... 542 SECTION 35 – HYDRAULIC SYSTEM...................................................... 544 Chapter 1 – Hydraulic Circuit and Components................................... 544 SPECIFICATIONS............................................................. 545 TIGHTENING TORQUES......................................................... 547 SPECIAL TOOLS.............................................................. 548 DESCRIPTION AND OPERATION.................................................. 549 INTRODUCTION............................................................... 549 HYDRAULIC CIRCUIT.......................................................... 551 LOAD SENSING FLOW SHARING HYDRAULIC SYSTEM................................. 562 LOADER AND BACKHOE CONTROL VALVE OVERHAUL.................................. 570 SECTION 35 – HYDRAULIC SYSTEMS Fault Finding, Pressure and Flow Testing............ 576 Chapter 2 – Fault Finding, Pressure and Flow Testing........................... 576 Preliminary Checks......................................................... 577 FAULT FINDING - GENERAL.................................................... 578 PRESSURE TESTING........................................................... 582 Steering Standby........................................................... 582 Steering Circuit Relief Valve.............................................. 582 System Pressure Relief Valve............................................... 583 Loader Bucket Relief Valve (Piston End).................................... 584 Extendible Dipper Relief Valve (Piston End)................................ 584 Swing System Relief Valves................................................. 585 Dipperstick Bucket and Boom Relief Valves Valves........................... 585 Flow Testing............................................................... 586 SECTION 35 – HYDRAULIC SYSTEMS Swing System and Hydraulic Cylinders................ 588 Chapter 3 – Swing System and Hydraulic Cylinders............................... 588 SPECIAL TOOLS.............................................................. 589 SWING SYSTEM – DESCRIPTION AND OPERATION................................... 590 HYDRAULIC CYLINDERS – DESCRIPTION AND OPERATION............................ 593 Backhoe Lift, Crowd And Bucket Cylinders (Op No 35 702).................... 596 Extendible Dipstick Cylinder (Op No 35 702)................................ 598 Loader Lift Cylinder (Op No 35 701)........................................ 599 Loader Bucket Cylinder (Op No 35 701)...................................... 600 Stabiliser Cylinder - Side Shift (Op No 35 703)............................ 601 Stabiliser Cylinder - Center Pivot (Op No 35 703).......................... 602 Sideshift Clamp Cylinder (Op No 35 702).................................... 603 Backhoe and Loader Cylinders (Op No 35 701 and 35 702)..................... 605 Swing Cylinder – Removal and Overhaul (Op No 35 702)....................... 609 SECTION 39 – VEHICLE CHASSIS....................................................... 612 Chapter 1 – Frame, Chassis and Attachments..................................... 612 SEALANTS................................................................... 613 DESCRIPTION AND OPERATION.................................................. 615 SECTION 41 – STEERING Control...................................................... 632 Chapter 1 – Control............................................................ 632 TIGHTENING TORQUES......................................................... 633 SPECIAL TOOLS.............................................................. 633 DESCRIPTION AND OPERATION.................................................. 634 FAULT FINDING - STEERING................................................... 639 OVERHAUL................................................................... 640 SECTION 41 – STEERING.............................................................. 650 Chapter 2...................................................................... 650 SPECIAL TOOLS.............................................................. 651 DESCRIPTION AND OPERATION.................................................. 651 FAULT FIINDING – STEERING.................................................. 658 SECTION 50 – CAB HEATING........................................................... 670 Chapter 1 – Overhaul........................................................... 670 DESCRIPTION AND OPERATION.................................................. 671 FAULT FINDING.............................................................. 674 OVERHAUL................................................................... 675 SECTION 50 – AIR CONDITIONING...................................................... 678 Chapter 2 – Overhaul........................................................... 678 TORQUES – COMPRESSOR....................................................... 679 SPECIAL TOOLS.............................................................. 680 SAFETY PRECAUTIONS......................................................... 681 Description and Operation.................................................. 682 FAULT FINDING AND TESTING THE AIR CONDITIONING SYSTEM...................... 693 LEAK TESTING, DISCHARGING AND CHARGING THE AIR CONDITIONING SYSTEM......... 710 COMPONENT OVERHAUL (EXCLUDING COMPRESSOR).................................. 715 COMPRESSOR – OVERHAUL...................................................... 719 Compressor Removal......................................................... 719 SECTION 55 – ELECTRICAL SYSTEM General............................................. 728 Chapter 1 – Electrical System General.......................................... 728 55100 ELECTRICAL SYSTEM AND FUSES.......................................... 729 55 512 CONTROLS AND INSTRUMENTS,........................................... 736 55 514 BULB REPLACEMENT.................................................... 747 55 000 ELECTRICAL SYSTEM – GENERAL FAULT FINDING........................... 751 Temporary Wiring Harness Repair (Op No 55 100)............................. 750 55 000 STARTING THE MACHINE WITH JUMP LEADS................................ 735 55 000 PROTECTING THE ELECTRICAL SYSTEMS DURING CHARGING OR WELDING........ 735 SECTION 55 – ELECTRICAL CIRCUITS Wiring Diagrams................................... 752 Chapter 2 – Wiring Diagrams.................................................... 752 HOW TO USE THE WIRING DIAGRAMS............................................. 753 CIRCUIT SYMBOLS............................................................ 755 UNIVERSAL SYMBOLS.......................................................... 756 SOLENOID VALVES............................................................ 765 FRONT LIGHTS............................................................... 769 REAR LIGHTS................................................................ 773 WORKING LIGHTS............................................................. 777 MISCELLANEOUS ITEMS........................................................ 781 MISCELLANEOUS ITEMS........................................................ 785 INSTRUMENT PANELS.......................................................... 789 Wiring Diagrams and Connectors – Powershuttle 92 to 108 hp................. 792 SYSTEM FROM KEY START –................................................ 793 SOLENOID VALVES........................................................ 797 SOLENOID VALVES........................................................ 801 FRONT LIGHTS........................................................... 805 REAR LIGHTS............................................................ 809 WORKING LIGHTS......................................................... 813 WINDSHIELD WIPER WASHER................................................ 817 CAB RADIO, HEATER BLOWER,.............................................. 821 INSTRUMENT PANELS...................................................... 825 Wiring Diagrams and Connectors – Powershift 92 to 108 hp................... 828 SYSTEM FROM KEY START –................................................ 829 SOLENOID VALVES........................................................ 833 SOLENOID VALVES........................................................ 837 FRONT LIGHTS........................................................... 841 REAR LIGHTS............................................................ 845 WORKING LIGHTS......................................................... 849 WINDSHIELD WIPER WASHER................................................ 853 CAB RADIO, HEATER BLOWER,.............................................. 857 INSTRUMENT PANELS...................................................... 861 Wiring Diagrams and Connectors – Powershift (4WS) 108 hp................... 864 SYSTEM FROM KEY START –................................................ 865 SOLENOID VALVES........................................................ 869 SOLENOID VALVES........................................................ 873 FRONT LIGHTS........................................................... 877 REAR LIGHTS............................................................ 881 WORKING LIGHTS......................................................... 885 WINDSHIELD WIPER WASHER................................................ 889 CAB RADIO, HEATER BLOWER,.............................................. 893 INSTRUMENT PANELS...................................................... 897 SECTION 55 – ELECTRICAL SYSTEM Starting System..................................... 900 Chapter 3 – Starting System.................................................... 900 OPERATION.................................................................. 901 FAULT FINDING.............................................................. 902 STARTER SYSTEM TESTING ON TRACTOR.......................................... 903 STARTER MOTOR REMOVAL AND INSTALLATION..................................... 905 BENCH TESTS................................................................ 907 SECTION 55 – ELECTRICAL SYSTEM Charging System..................................... 910 Chapter 4 – Charging System.................................................... 910 DESCRIPTION AND OPERATION.................................................. 911 SYSTEM TESTING AND FAULT FINDING........................................... 913 55 301 ALTERNATOR REMOVAL, OVERHAUL AND COMPONENT TESTING.................. 918 SECTION 55 – ELECTRICAL SYSTEM BATTERY............................................. 924 Chapter 5 – BATTERY............................................................ 924 REMOVAL AND INSTALLATION OP. 55 300........................................ 925 BATTERY MAINTENANCE AND TESTS.............................................. 926 Dry Charged Batteries...................................................... 927 Common Causes of Battery Failures.......................................... 929 SECTION 55 – ELECTRICAL SYSTEM Service Diagnostics, Instruments and Immobiliser.... 930 Chapter 6 – Service Diagnostics, Instruments and Immobiliser................... 930 SECTION 55 – ELECTRICAL SYSTEM Component Testing................................... 936 Chapter 7 – Component Testing.................................................. 936 GENERAL.................................................................... 937 BATTERY ISOLATER........................................................... 938 KEY–START AND STOP SWITCH – S17............................................ 941 COMPONENT EARTH POINTS..................................................... 939 KEY–START AND STOP SWITCH – S17............................................ 941 STARTER MOTOR – M1......................................................... 942 SAFETY START RELAY – K3.................................................... 943 ALTERNATOR – G2............................................................ 944 ENGINE 92 TO 108 HP........................................................ 945 FUEL LIFT PUMP – M2........................................................ 945 ENGINE COOLANT TEMPERATURE SENSOR – R2..................................... 947 AIR FILTER RESTRICTION SWITCH 92 TO 108 HP – S21........................... 948 TRANSMISSIONS.............................................................. 949 POWERSHIFT EGS CONNECTOR................................................... 950 POWERSHIFT SPEED SENSOR TEST............................................... 951 POWERSHIFT EGS OVERRIDE – S48.............................................. 952 PARKING BRAKE SWITCH....................................................... 953 FRONT PANEL CONNECTOR – CONNECTOR – AMP 070 12 VIE – X70 POWERSHUTTLE:..... 955 CAB........................................................................ 959 BRAKE PEDAL SWITCHES S32 / S33............................................. 959 MAIN LIGHT SWITCH.......................................................... 960 4WS REAR AXLE STEERING SENSOR – S42........................................ 966 DIFFERENTIAL LOCK SWITCH – S47............................................. 968 GLIDE RIDE CONTROL – S5.................................................... 971 LOADER LOCK VALVE.......................................................... 972 BACKHOE.................................................................... 974 HAND HAMMER SWITCH – S3.................................................... 977 REVERSING BUZZER........................................................... 979 FUEL LEVEL SENDER.......................................................... 979 SECTION 82 – LOADER Chapter 1...................................................... 980 Chapter 1 – Loader Frame, Controls and Buckets................................. 980 DESCRIPTION AND OPERATION.................................................. 983 OVERHAUL–LOADER CONTROLS................................................... 984 SELF LEVELLING LINKAGE..................................................... 986 RETURN TO DIG.............................................................. 987 LOADER BUCKET REMOVAL AND INSTALLATION..................................... 988 LOADER ARM REMOVAL......................................................... 988 SECTION 82 – LOADER Chapter 1...................................................... 992 Chapter 2 – Loader Frame, Controls and Buckets................................. 992 SPECIFICATIONS............................................................. 993 DESCRIPTION AND OPERATION.................................................. 994 OVERHAUL – LOADER CONTROLS................................................. 995 Return To Dig Sensor....................................................... 997 LOADER BUCKET REMOVAL AND INSTALLATION..................................... 998 LOADER ARM REMOVAL......................................................... 998 SECTION 84 – BACKHOE...............................................................1002 Chapter 1 – Backhoe, Boom and Dipperstick Assembly.............................1002 TORQUES....................................................................1006 DESCRIPTION and OPERATION..................................................1007 BACKHOE CONTROL LINKAGE–OVERHAUL...........................................1015 COMPONENT REMOVAL..........................................................1018 Dipperstick and Boom–Complete Assembly.....................................1018 Dipperstick Removal........................................................1021 Swing Post Removal.........................................................1024 Carriage Removal...........................................................1026 Extendible Dipperstick Overhaul............................................1029 SECTION 90 – CAB...................................................................1034 Chapter 3 – Safety Cab and Roll Over Protection (ROPS).........................1034 DESCRIPTION AND OPERATION..................................................1036 GLASS REPLACEMENT..........................................................1044 CAB TRIM...................................................................1047
Need help? Contact: [email protected]
PLEASE NOTE:
- This is the SAME MANUAL used by the dealerships to diagnose your vehicle
- No waiting for couriers / posts as this is a PDF manual and you can download it within 2 minutes time once you make the payment.
- Your payment is all safe and the delivery of the manual is INSTANT – You will be taken to the DOWNLOAD PAGE.
- So have no hesitations whatsoever and write to us about any queries you may have : heydownloadss @gmail.com
S.M
