Ford Tractor Series 2000-7000 Service Manual 1965-1975 Vol. 2 – Clutches Transmissions PTO

Description

Ford Tractor Series 2000-7000 Service Manual – Volume 2 (1965-1975)

This is Volume 2 of the Ford tractor service manual covering the 2000, 3000, 4000, 5000, and 7000 series, along with the 3400, 3500, 3550, 4400, 4500, 5500, and 5550 models. Published for the 1965 through 1975 model years, this volume focuses on the driveline and power take-off systems. Whether you are searching for a Ford 2000-7000 service manual or specifically need the clutch, transmission, or P.T.O. sections, this volume delivers the complete factory procedures for these systems.

File Details

• Manual Type: Service Manual – Volume 2
• Brand: Ford
• Models Covered: 2000, 3000, 4000, 5000, 7000, 3400, 3500, 3550, 4400, 4500, 5500, 5550
• Model Years: 1965-1975
• Language: English
• Document Number: 40200050
• File Format: PDF

Chapters Covered

• Part 4 – Clutches
• Part 5 – Four-Speed Transmission
• Part 6 – Six-Speed Transmission
• Part 7 – Seven and Eight-Speed Transmission
• Part 8 – Select-O-Speed Transmission
• Part 9 – Power Take-Off

Each part is detailed below. This Ford tractor repair manual is organised so you can go straight to the system you need, whether that is a clutch adjustment, a transmission overhaul, or a P.T.O. repair.

Part 4 – Clutches

This part covers the single and double clutch assemblies used across the Ford 2000, 3000, 4000, 5000, and 7000 range. Single clutch chapters include description and operation, important production changes, adjustment procedures, removal and installation, and complete overhaul of pressure plate and cover assemblies. The double clutch section follows with its own description, changes, adjustments, removal and installation, and overhaul procedures. A separate chapter addresses clutch-associated parts: pilot bearings, release bearings, release cross-shaft bushings, and pedal bushings. Specifications and special tool listings for clutch work complete the part.

The clutch chapters cover both previous and current design clutches, including the cerametallic button type discs and the organic lined types. Adjustment procedures for clutch pedal free travel are given for each model. Overhaul sections detail the use of special tools such as the clutch pressure plate assembly overhaul and adjustment fixtures.

Part 5 – Four-Speed Transmission

Complete servicing information for the four-speed transmission. Starting with description and operation, the part moves through shifter cover overhaul, front end overhaul, rear end overhaul, and complete transmission overhaul. Power flow diagrams for each gear are included, along with specifications and special tools.

The four-speed transmission uses constant mesh helical gears in all forward speeds, with tapered roller bearings on the input, output, and countershafts. Preload is set with shims at the rear bearing retainers. The manual covers the safety-type starter switch, the sliding splined couplings, and the reverse idler gear assembly.

Part 6 – Six-Speed Transmission

Detailed coverage of the six-speed transmission, including shift levers and cover overhaul, front end overhaul, rear end overhaul, and complete overhaul. Both Transmission P.T.O. and Live P.T.O. variants are addressed. The part includes specifications and special tools.

The six-speed transmission provides six forward and two reverse ratios selected by two levers on the top cover. The longer main lever selects three forward and one reverse ratio, while the shorter secondary lever provides a High and Low range in each gear. The manual covers the safety switch, the shift rail detents and interlocks, the main and secondary countershafts, and the output shaft assembly.

Part 7 – Seven and Eight-Speed Transmission

This part covers multiple transmission families. The Dexta 2000 and Super Dexta 3000 eight-speed and seven-speed units are covered, followed by the Major 4000 eight-speed and seven-speed. The Super Major 5000 eight-speed and seven-speed transmissions get their own chapter. The final chapter covers the Dual Power transmission used in Ford 5000 and 7000 tractors, including planetary gear set overhaul and pressure testing.

The eight-speed transmissions provide eight forward and two reverse ratios, again with main and secondary levers. The manual covers the constant mesh gear train, the sliding couplings and connectors, the shift rails and forks, and the main and secondary countershafts. The Dual Power transmission section explains the planetary gear set, the hydraulically operated direct drive and underdrive clutches, the control valve, and the pressure testing procedures.

Part 8 – Select-O-Speed Transmission

The most extensive part of this volume, covering the Select-O-Speed transmission in full detail. Topics include description and operation, adjustments, servicing procedures for assemblies that can be worked on with the transmission installed, rear end overhaul, front end overhaul, complete overhaul, and repair of sub-assemblies. A separate chapter covers troubleshooting, specifications, and special tools.

The Select-O-Speed is a manually selected, hydraulically controlled transmission providing ten forward and two reverse speeds. The manual covers the planetary gear train, the three servo-operated brake bands, the four multiple-disc clutch assemblies, and the complete hydraulic control system including the pump, filter, distributor, and control valve. Band adjustments, selector alignment, P.T.O. control handle adjustment, and control valve pressure settings are all covered. The troubleshooting chapter includes diagnostic procedures, hydraulic condition checks, and a full trouble shooting chart.

Part 9 – Power Take-Off

Covers Transmission P.T.O., Live P.T.O., and Independent P.T.O. systems. Chapters address shaft assembly overhaul, shifter mechanism overhaul, P.T.O. coupling, control valve operating pressure tests, clutch pack and support overhaul, and the two-speed P.T.O. used on Ford 5000 and 7000 tractors. Troubleshooting, specifications, and special tools for P.T.O. work are included.

The P.T.O. chapters cover the different drive arrangements: the transmission P.T.O. on Dexta 2000, Super Dexta 3000, and Major 4000; the Live P.T.O. option on Dexta 2000 and Super Dexta 3000; the Independent P.T.O. on Major 4000 and Super Major 5000; and the two-speed independent P.T.O. on Ford 5000 and 7000. Overhaul procedures for the clutch packs, control valves, shafts, and gears are all detailed.

What This Manual Enables You to Do

With this Ford tractor service manual in hand, you have the complete factory procedures for maintaining, repairing, and overhauling the driveline of Ford tractors from the 1965-1975 era. That means you can confidently tackle clutch replacement and adjustment, diagnose transmission faults, rebuild four-, six-, seven-, and eight-speed gearboxes, service the complex Select-O-Speed transmission with its hydraulic control system, and repair or replace P.T.O. components across all configurations.

The manual includes the specifications, torque values, clearances, and adjustment procedures you need to do the job correctly. It covers special tools, exploded views, cutaway illustrations, power flow diagrams, and hydraulic circuits. Whether you are a professional technician, a farmer maintaining your own equipment, or a restorer bringing a classic Ford tractor back to working condition, this manual gives you the same information the dealership service department used.

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