Genie AWP Super Series Parts Manual – AWP-15S to AWP-40S Illustrated Parts Catalog PDF

Description

Genie AWP Super Series Parts Manual – Illustrated Parts Catalog for Every AWP Super Series Lift

This is the full Genie AWP Super Series Parts Manual, published under part number 107480GT and dated September 2023. It covers the AWP Super Series vertical mast lifts – AWP-15S, AWP-20S, AWP-25S, AWP-30S, AWP-36S and AWP-40S – across the serial number ranges AWP05-50000 to AWP16-84919 and AWP16G-84920 to AWP16G-87799. Every section pairs an exploded illustration with item callouts against a parts table listing the Genie part number, description and quantity, so a bracket, chain terminal, caster, valve coil or decal can be identified on sight instead of guessed at from a photograph.

File Details

• Manual type: Illustrated Parts Manual
• Brand: Genie (A Terex Brand)
• Series: AWP Super Series
• Models covered: AWP-15S, AWP-20S, AWP-25S, AWP-30S, AWP-36S, AWP-40S
• Serial number ranges: AWP05-50000 to AWP16-84919; AWP16G-84920 to AWP16G-87799
• Language: English
• Page count: 182
• File format: PDF
• Part number: 107480GT
• Edition date: September 2023

Chapters Covered

• 100 Decals
• 200 Base Components
• 300 Mast Components
• 400 Power Groups
• 500 Platform Components
• 600 Hydraulic Components
• 700 Accessories
• Part Number Index

100 Decals

Split into 101.1 Decals with Words and 102.1 Decals with Symbols, this chapter shows the exact placement of every safety, instructional and cosmetic decal on the machine. It covers models with and without the tilt-back frame option, and lists complete decal kits – including the safety and instruction kits, the platform decal kit, and the individual callouts such as the tilt-back operation decal, load capacity notices, outrigger load labels, wheel load labels, the collision hazard warning and the California Proposition 65 warning.

200 Base Components

Three base variants are documented side by side: the 201.1 Standard Base Assembly, the 202.1 Narrow Base Assembly and the 203.1 Rough Terrain Base Assembly. Each exploded view breaks down the base weldment, rear cover, terminal strip assembly, bubble level, outrigger lock pins, T-handles, casters and wheel hardware. The 204.1 Outrigger Assembly section covers the levelling jack, footpad service kit, footpad retainer plate, leveling rod, handle and jack casting, while the 205.1 and 205.2 cross-reference tables match complete outrigger assemblies, outrigger tube assemblies, interlock bracket assemblies and outrigger contact assemblies to the correct model, region and standard (ANSI/CSA, CE indoor, CE outdoor).

300 Mast Components

The largest chapter in the book. It runs through the Number 1 and 2 Column Assemblies, the Number 3 and 4 Column Assemblies for the AWP-20S, the Number 3, 4 and 5 Column Assemblies for the AWP-25S and AWP-36S, and the Number 3, 4, 5 and 6 Column Assemblies for the AWP-30S and AWP-40S – each with column weldments, lifting chain shafts, pulley assemblies, slide blocks, side pad shims and adjuster hardware. The Carriage Assembly, Lifting Chain Assemblies for each model group, Sequencing Cable Assembly, Mast Covers, Loading Pivot Assembly and Tilt-back Frame Assembly follow, along with the three variants of Number 1 Column attached parts (standard base with tilt-back frame, standard base, and narrow or rough terrain base) and the Outrigger Storage Bracket cross-reference.

400 Power Groups

This chapter covers the electrical and control side of the machine. It includes the Battery Pack Assembly for DC models, the worldwide Signet battery charger with its regional power cords, and separate Power Unit Installation sections for the standard base, the narrow or rough terrain base, and air powered models. Ground Controls are documented individually for DC models, AC models and air powered models, followed by the Platform Controls section with its control boxes, selector switches, E-stop buttons and UK power-to-platform hardware. Control Cable Assemblies for the AWP-20S, AWP-30S, AWP-40S, AWP-25S and AWP-36S close out the chapter, along with the pneumatic Control Hose Assemblies for air powered machines.

500 Platform Components

Platform options are covered in full: the Aluminum Sliding Mid-rail Entry platform, the Aluminum Gated Entry platform, the Aluminum Extra Large Front and Side Entry platform, and the Fiberglass platform. Hardware includes mid-rail guides, wire loom, toe boards, non-skid tape, gas struts, gate arms, hinge and latch assemblies, lanyard anchorage U-bolts and the lanyard kit option. The 505.1 Platform Assembly and 505.2 Railing Assembly cross-reference charts let you pick the correct assembly by region – ANSI, CSA, AUS or CE – and by decal type (words or symbols).

600 Hydraulic Components

The Lift Cylinder section covers the 56.25 inch stroke cylinder used on the AWP-15S through AWP-30S, the 84.5 inch stroke cylinder for the AWP-36S and the 78 inch stroke cylinder for the AWP-40S, together with flow control and check valves, the manual lowering valve assembly with handle, cartridge valves, 12V DC coils and seal kits. Hydraulic Power Unit sections follow for DC, AC and air powered models, detailing motor, solenoid, relief valve kit, check valve kit, reservoir, breather cap, suction tube and pick-up screen. Hydraulic Hoses and Fittings and the Pneumatic Hoses and Fittings schematic round out the chapter.

700 Accessories

Optional equipment is documented here: the operational warning light and descent alarm with strobe, lenses and mounting plate, plus the tube caddy, tool tray and platform locating light with its laser locator components and laser locating accessory kit.

Part Number Index

A full alphabetical index of Genie part numbers mapped to the figure pages where each part is called out, so a number pulled off a worn component can be traced straight to its illustration.

How This Parts Manual Helps You Order and Repair Correctly

Guessing at a part number on a vertical mast lift is expensive. Order the wrong caster, chain terminal or solenoid coil and the machine sits idle while the correct item ships. This AWP Super Series parts manual removes that guesswork by showing the assembly as an exploded drawing with numbered callouts and then listing the matching Genie part number, description and quantity directly below it. You can confirm that the outrigger contact assembly on your AWP-30S is the CE outdoor variant rather than the ANSI one, that the tilt-back strut on your AWP-40S is the correct left or right hand unit, and that the decal kit you need is the words version or the symbols version for your region.

The cross-reference tables are what make this book unusually practical. Rather than listing one outrigger assembly and hoping it fits, the manual breaks outriggers down by model, by region (ANSI/CSA, CE indoor, CE outdoor) and by tube length, then names the exact assembly, tube assembly, interlock bracket and contact assembly for each combination. The same treatment is applied to platforms and railings, where the correct assembly is matched to ANSI, CSA, AUS or CE standards and to the decal type used on that machine.

Serial number coverage is stated clearly on the cover, and the book also documents the serial number plate layout used before and after 1 September 2016, so you can read your own machine’s plate and confirm which column, base or power group applies before you order. Instructions on how to order parts, along with the required hydraulic return filter element, O-ring kit, plug and cap kit and dielectric grease, are included so a service job can be planned in one pass.

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Instant PDF Delivery

This Genie AWP Super Series Parts Manual is delivered as a PDF download immediately after payment – no shipping, no waiting, no physical binder to lose in the workshop. Open it on a laptop in the office, a tablet on the shop floor or a phone beside the machine, print the figure pages you need for the job and discard them when they get dirty. Whether you are running a single AWP-20S or a mixed fleet of AWP-25S, AWP-30S, AWP-36S and AWP-40S lifts, having the correct illustrated parts catalog on hand keeps ordering accurate and keeps the equipment working.