Genie ZX-135/70 Parts Manual 160571 Rev B2 August 2018 – Serial Number Edition PDF

Genie ZX-135/70 Parts Manual

Part No. 160571, Revision B2, dated August 2018

The Genie ZX-135/70 Parts Manual — Part No. 160571, Revision B2, dated August 2018 — is the complete illustrated parts reference for the Genie ZX-135/70 articulating boom lift. Every component group on the machine, from the chassis and axle assemblies up through the turntable, all four riser boom tubes, the jib and platform, and the full hydraulic and electrical systems, is broken down into numbered exploded views with Genie part numbers, descriptions and quantities.

This serial number edition of the Genie ZX-135/70 parts manual is divided into three build ranges, so the correct figure and part number can be matched to the exact machine on the bench. Whether you are rebuilding a Deutz TD 2.9L4 tier 4 engine, chasing a jib manifold valve, replacing a slew ring wiper, or ordering a single decal for a CE-market platform, the diagram and item number are in this file.

File Details

• Manual type: Illustrated Parts Manual
• Brand: Genie (A Terex Brand)
• Model covered: ZX-135/70
• Document number: 160571
• Revision: Rev B2
• Publication date: August 2018
• Language: English
• File format: PDF
• Page count: 304 pages

Serial Number Ranges Covered

• From SN ZX13513-2001 to ZX13516-2789
• From SN ZX13516H-2790 to ZX13516H-3199
• From SN ZX135H-3200 to ZX135H-4000

Chapters Covered

• 001 — Parts Stocking List: recommended spare parts for every engine variant
• 100 — Decals: decals with words and decals with symbols for hydraulic tank side, engine side, boom and platform, broken out for ANSI & CSA, AUS, CE, and Asia & South America
• 200 — Chassis Components: top view, bottom view, tank side, engine side, steer yoke, wheel drive and motor
• 300 — Turntable Components: tank side and engine side covers, engine compartment components, hydraulic tank side components, ground control box for Deutz TD2011-L04i / Perkins 1104D-44T and for Deutz TD 2.9L4 / Perkins 854F-E34T, turntable centre components, secondary boom lift cylinder, wire harness diagram
• 400 — Engine Components: Deutz TD2011L04i (two views), Deutz TD 2.9L4 (four views), Perkins 1104D-44T (three views), Perkins 854F-E34T (four views)
• 500 — Boom Components: secondary boom tubes 1–4, secondary boom extension cylinders, cable track and pull tube, cable and hose clamps front and rear, primary boom link, lever and lift cylinder, primary boom angle sensor and retract limit switch, primary boom cable track, primary boom bearings and wear pads, primary extension boom, bellcrank, bellcrank level cylinder and jib boom lift cylinder, jib boom cable track, jib boom extension and platform level cylinders, jib boom tubes and wear pads, platform rotator
• 600 — Platform Components: platform mount, platform configurations (to SN 2888 and from SN 2889), platform controls, joysticks
• 700 — Hydraulic Components: traction manifold, steer/axle manifold (to SN 3228 and from SN 3229), jib manifold (to SN 2804 and from SN 2805), function manifold, function enable valve and platform rotator manifold, platform manifold (to SN 2804 and from SN 2805), hydraulic hoses and fittings for drive system, steering system, turntable, boom and platform, pumps
• 800 — Accessories: platform accessories, half-mesh and pipe cradle options, hostile environment wipers and bellows, engine air cleaners, slew ring guard, belt driven generator for Cummins, Perkins and Deutz models, circuit board heater, load sense, cold start packages, welder option, hydraulic generator option, boom latch kit, aircraft protection package, operator protection structure, air line to platform, drive light and flashing beacon, fall arrest bar, operator protection alarm, lift guard contact alarm, platform recirculating hydraulic oil option
• Indices: Part Number Index, Part Description Index, Fittings Cross Reference

Working through a 304-page parts manual of this depth gives a technician something a generic service guide cannot: the exact Genie part number sitting in the exact position it occupies on the machine. Every figure is drawn as an exploded assembly view, so a yoke, a hydraulic swivel, a proportional valve coil, a boom wear pad or a fuel tank sender is identified by item number and matched to a part number, description and quantity — no guesswork about which revision of a bracket or which decal variant is correct for a given serial number band.

What This Genie ZX-135/70 Parts Manual Covers

The document opens with a Parts Stocking List that gathers the recommended filters, belts, fuses, greases, o-ring kits, paint aerosols, annual inspection kits and injector pump options into one figure reference — useful for a service truck or workshop parts shelf. From there the manual walks the machine front to back.

Chassis coverage includes the SuperX axle assemblies, king pins, bearings, timing links, steer cylinders, axle extend cylinders, drive motors and wheel drives, along with lug nut torque references and the limit switch actuator blocks used on the axle safety circuit. The turntable section covers the swing drive assembly, swing motor, counterbalance valve, brake rebuild kits, hydraulic swivel and electric swivel, pinion guard and slew ring hardware across the different serial number breaks.

Engine coverage is split four ways — Deutz TD2011L04i, Deutz TD 2.9L4, Perkins 1104D-44T and Perkins 854F-E34T — with air cleaner, radiator, fan, alternator, starter, injection pump, fuel filter, oil filter, throttle solenoid, exhaust and mounting hardware all called out per variant. Because this is the August 2018 revision, the tier 4 Deutz and Perkins views are present and the serial number transition points between tier 3 and tier 4 ground control boxes and platform control boxes are documented.

The boom chapters are the largest block. All four secondary riser tubes are shown individually with their wear pads, shims, brackets and roller assemblies, followed by the secondary extension cylinders and their counterbalance valves. The primary boom section carries the lift cylinder, extend cylinder, cable track, pull tube, angle sensor assembly, wear pads and the bellcrank and jib leveling cylinder. Jib boom coverage runs through the jib extension and platform level cylinders, the jib tube assemblies and the platform rotator seal kit.

Hydraulic coverage is thorough. The traction manifold, steer/axle manifold, jib manifold, function manifold, function enable valve, platform rotator manifold and platform manifold are each shown with their individual cartridge valves, coils, seal kits and orifice plates, keyed to letters and port designations. Hose and fitting chapters for the drive system, steering system, turntable, boom and platform give the hose assembly part numbers along with the component fittings, connectors and adapter part numbers that make up each line.

Accessory coverage at the back of the Genie ZX-135/70 parts manual is unusually complete for this class of document. It includes the belt driven generator setups for Cummins, Perkins and Deutz machines, the welder option with its platform and chassis components, the hostile environment package with boom wipers, bellows, cylinder boots, air cleaners and slew ring guard, the aircraft protection package with foam padding and skid plates, the operator protection structure, the fall arrest bar, the operator protection alarm and the lift guard contact alarm option.

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Why This Manual Matters in the Workshop

Ordering the wrong valve coil, wear pad thickness or decal variant for a ZX-135/70 costs a return shipment and a downed machine. Because this parts manual is indexed by both part number and part description at the back, a technician can start from a description and land on the figure, or start from a figure and land on the part number. The Fittings Cross Reference at the end of the file resolves hydraulic fitting numbers between equivalent suppliers so a hose can be built on site without chasing a Genie-only component.

The document is also serial number aware. Several figures — the steer/axle manifold, jib manifold, platform manifold, platform configurations, aircraft protection package, operator protection alarm and the ground control box — are split at a specific serial number, with an alternate figure covering the later build. Buying the correct edition matters, and this is the edition that matches the three ranges printed on the cover.

Instant PDF Delivery

The Genie ZX-135/70 Parts Manual 160571 Rev B2 is delivered as an instant PDF download after payment. There is no shipping, no waiting for a courier, and no bulky paper binder to keep on the service truck. Open it on a laptop in the workshop, a tablet on the machine, or a phone at the parts counter. Every page prints cleanly if a hard copy of a specific figure is more convenient on the job, and the full 304-page manual can be kept on file for the life of the machine.

Whether the task is a full hydraulic manifold reseal, a boom wear pad replacement, a tier 4 engine filter service, a decal refresh for a CE-market platform, or simply confirming a single Genie part number before placing an order, this parts manual gives the diagram, the item, the description and the quantity to do it correctly the first time.