Godrej G1600D G2000D Forklift Spare Parts Manual PDF – G16-20D Series Parts Catalog

Description

The Godrej G1600D G2000D forklift spare parts manual is the illustrated parts catalogue for the G 1600 – 2000 D series counterbalance fork lift trucks built by Godrej & Boyce Mfg. Co. Ltd., Material Handling Division, Piroshanagar, Vikhroli, Mumbai. Every section is keyed to one of the truck’s eleven major assemblies, and each parts list carries the old code, the new code, the part description and the quantity required, so a component can be traced from the exploded drawing straight to an orderable number.

File Details

• Manual type: Fork lift truck spare parts manual (illustrated parts catalogue)
• Brand: Godrej & Boyce Mfg. Co. Ltd. – Material Handling Division
• Model range: G 1600 – 2000 D (G16-20D series)
• Engine covered: Cummins 6BTAA 5.9 C
• Transmission covered: ZF WG 161 automatic torque converter transmission
• Drive axle covered: OMCI – AR325G
• Language: English
• Page count: 137 pages
• File format: PDF
• Section issue dates visible in the document: 11 April 2018, 12 April 2018, 18 July 2018, 05 November 2019 (supersedes 3 Dec 2011 in one section)

Chapters Covered in This Godrej Forklift Parts Manual

• 1. Engine & Related Parts (G16-20D-1-0) – Cummins 6BTAA 5.9 C engine mountings, radiator mounting parts, exhaust system, air cleaner system, throttle linkage assembly, engine connect, converter, transmission housing, coupling, clutch, output flange, gearshift system, pressure regulator, pressure oil pump, loose parts
• 2. Automatic Transmission (G16-20D-2-0) – Transmission mounting brackets front and rear, transmission cooling lines, universal joint assembly, hydraulic pump
• 3. Drive Axle & Wheels (G16-20D-3-0) – Drive axle assembly OMCI AR325G, central group assembly, wheel hub assembly, drive axle mounting, drive wheel assembly, steer wheel assembly
• 4. Brake Assembly (G16-20D-4-0) – Accumulator, main brake valve, hand control valve, brake priority valve, parking brake switch, brake oil cooler circuit, hoses and connectors
• 5. Steering Assembly (G16-20D-5-0) – Steering unit, steering column, handwheel, lateral steer axle, steering hoses and metal tubes
• 6. Hydraulic System (G16-20D-6-0) – Hydraulic sump filter, suction pipe, priority valve, pilot feeder unit, junction blocks, pump and hose runs
• 7. Mast Assembly (G16-20D-7-0) – Outer rail assembly, inner rail assembly, main bearing assembly, chain assembly and anchors, chain sheave assembly, side thrust pads, clear view mast mounting
• 8. Carriage and Forks (G16-20D-8-0) – Carriage assembly 2450 wide, main bearing assembly, fork shaft, lock plate, fork locating pins, fork assemblies
• 9. Body & Parts (G16-20D-9-0) – Frame assembly and counterweights, cabin with and without AC, rubber mats, fuel cap and baffle, operator seat and mounting hardware
• 10. Electricals (G16-20D-10-0) – Head and tail light group, instrument bulbs, revolving light, reverse light and horn, flasher, fuse, electrical instruments, battery and battery cables
• 11. Tilt Cylinder (G16-20D-11-0) – Tilt cylinder assemblies, seal kits, rod end, cylinder mounting pins, grease nipples and lock plates
• Attachment section: Fork positioner attachment with cradle assemblies, rollers group and hose kit

Read as a whole, this G1600D G2000D forklift spare parts manual is a complete bill-of-materials for the truck. The eleven chapters break the machine into the same assemblies a workshop actually works on, and within each chapter the sub-sections follow the real component layout – so a radiator job lands you in the radiator mounting parts list, an axle job lands you in the OMCI AR325G group, and a mast overhaul lands you in the rail, chain and bearing lists. Line-by-line tables give the old code alongside the new code, which is what makes the catalogue usable on a truck that has seen a few revisions. Exploded illustrations carry item number balloons that tie directly back to the numbered table rows, so you are never matching a description to a guess.

Systems and Assemblies Documented

The document spans the complete driveline and structure of the G 1600 – 2000 D truck: the Cummins 6BTAA 5.9 C engine and everything bolted to it, the ZF WG 161 automatic torque converter transmission including its converter, housing, couplings and gearshift valve block, the OMCI AR325G drive axle with its central group and hub assemblies, the full hydraulic brake circuit with accumulator and priority valve, the hydrostatic steering system, the hydraulic system with its priority and pilot feeder units, the mast and carriage group, the body, cabin and counterweight, and the complete electrical installation. Because each list quotes the quantity per truck, the manual doubles as a reference for what a rebuild actually consumes.

Why This Parts Catalogue Is Worth Keeping in the Workshop

Ordering the wrong part costs a day of machine downtime. This catalogue removes that risk by putting the illustration, the item balloon, the description and both part numbers on the same spread, so the number you write on the requisition is the number that matches the component you just removed. The separate coverage of engine connect, converter and coupling sections is particularly useful on the ZF WG 161 side, where small sealing and clutch components are easy to confuse, and the tilt cylinder section lists both Dantal and Canara cylinder variants with their own seal kits so the correct kit can be selected before the cylinder is stripped.

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With this manual on hand you can identify and order replacement parts for the G 1600 – 2000 D fork lift trucks without waiting on a dealership counter, plan a mast, brake or transmission rebuild with the correct fasteners, seals and bearings in front of you, and confirm that a superseded old code has a matching new code before it reaches the stores. Correct part identification is what keeps a materials handling fleet running, and this catalogue is built exactly for that job. The file is delivered instantly as a downloadable PDF after checkout – no shipping, no waiting, readable on a laptop, tablet or phone in the workshop, and printable page by page for the job at hand.