Grove Crane 6300 Maintenance Manual 2084556 – PDF DOWNLOAD

Description

Grove Crane 6300 Maintenance Manual 2084556 – PDF DOWNLOAD

FILE DETAILS:

Grove Crane 6300 Maintenance Manual 2084556 – PDF DOWNLOAD

Language : English
Pages : 204
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Grove Crane 6300 Maintenance Manual 2084556 – PDF DOWNLOAD

Maintenance instructions:
This Maintenance Manual is intended for maintenance personnel.
The Maintenance Manual does not contain information on repair work.
Repair work may only be carried out by repair crews (e.g. the local
GROVE Product Support).
Repair work also requires:
– appropriate workshop equipment,
– special tools and
– replacement parts authorized by Deutsche GROVE GmbH.
It is your responsibility to maintain and service the truck crane regularly in
order to lengthen its service life and keep it in good working order.
Please note that Deutsche GROVE GmbH can only uphold the warranty
provided for the truck crane if the following conditions are met:
– proper use,
– prescribed care and maintenance,
– professional repair work/overhauling.

Safety and environmental protection
2.1 Safety rules
When carrying out maintenance work, it is imperative that you observe
the applicable accident prevention regulation.
The following instructions are general safety rules for maintenance
personnel:
• Familiarize yourself with the truck crane and its operation.
Read the Operating Instructions carefully and have the crane operator
give you proper instruction.
• Do not carry out maintenance work unless you are authorized to do so.
• Observe all safety and warning signs on the truck crane.
• Observe all safety instructions contained in this Maintenance Manual.
• Familiarize yourself with the conditions under which the superstructure
may be slewed and the boom may be extended into horizontal position.
• Do not carry out maintenance work unless the truck crane is standing
on flat, stable ground and is prevented from rolling.
• Keep all handles, steps, landings and ladders free of dirt, grease, snow
and ice.
• Use the proper access aids and working platforms when carrying out
overhead work. Wear a harness when carrying out maintenance work
high overhead.
• Walk only on those machine parts which are equipped with appropriate
steps and railings and therefore guarantee safety. During rigging and
maintenance work on machine sections above body height which have
no apparatus for walking, use the extendable ladder which accompanies
the machine (e.g. when lubricating the telescope slide faces).
• Perform maintenance work only after the truck crane has been shut
down. Always ensure that the truck crane is protected from unauthorized
operation before beginning maintenance work. Remove the key and
put up warning signs.

TABLE OF CONTENTS:

Grove Crane 6300 Maintenance Manual 2084556 – PDF DOWNLOAD

1 General instructions.....................................................................  9
	1.1 Using the Maintenance Manual.......................................................  9
	1.2 Warnings and symbols...............................................................  9
	1.3 Maintenance instructions........................................................... 10
	1.4 Definition of direction information................................................ 12
2 Safety and environmental protection...................................................... 13
	2.1 Safety rules....................................................................... 13
	2.2 Handling substances which are harmful to the environment........................... 15
3 Cleaning................................................................................. 17
	3.1 Overview of the components that are easily damaged when cleaning................... 18
4 Run-in instructions...................................................................... 19
5 Maintenance overview..................................................................... 21
	5.1 Maintenance intervals.............................................................. 21
	5.2 Maintenance plans.................................................................. 23
		5.2.1 Maintenance plan D: daily/before start-up.................................... 25
		5.2.2 Maintenance plan W: weekly................................................... 26
		5.2.3 Maintenance plan M 1: monthly/after 100 Bh/approx. 2000 km................... 28
		5.2.4 Maintenance plan M 3: every three months/after 300 Bh/ 5000–6000 km.......... 30
		5.2.5 Maintenance plan M 6: every 6 months/after 500 Bh/ 10 000–12 500 km.......... 32
		5.2.6 Maintenance plan M 12: every 12 months /after 1000 Bh / 20 000–25 000 km..... 34
		5.2.7 Maintenance and inspection plan Y 3: every 36 months/ after 3000 Bh.......... 36
		5.2.8 Maintenance and inspection plan Y 6: every 72 months/ after 6000 Bh.......... 37
	5.3 Periodic inspections............................................................... 39
		5.3.1 Load hook inspection......................................................... 40
	5.4 Measures required for winch monitoring............................................. 41
		5.4.1 Theoretical service life..................................................... 41
		5.4.2 Proportion of the theoretical service life used.............................. 42
		5.4.3 Example...................................................................... 46
6 Lubricant and process materials.......................................................... 49
	6.1 Lubrication chart.................................................................. 49
	6.2 Process materials.................................................................. 51
		6.2.1 Fuel......................................................................... 51
		6.2.2 Engine coolant admixtures.................................................... 51
		6.2.3 Windscreen washing system admixtures......................................... 51
		6.2.4 Fuel for crane cab heating system............................................ 51
7 Description of maintenance work on the carrier........................................... 53
	7.1 Vehicle engine..................................................................... 53
		7.1.1 Checking the oil level....................................................... 54
		7.1.2 Adding engine oil............................................................ 55
		7.1.3 Checking the coolant level................................................... 56
		7.1.4 Checking the dry air filter.................................................. 57
		7.1.5 Checking the overall condition and checking for leakage...................... 58
		7.1.6 Cleaning the fuel prefilter screen........................................... 59
		7.1.7 Changing the fuel filter insert.............................................. 60
	7.2 Automatic gearbox.................................................................. 63
		7.2.1 Oil level check.............................................................. 63
		7.2.2 Checking the overall condition and tightness................................. 66
		7.2.3 Changing the oil filter...................................................... 66
		7.2.4 Changing the oil............................................................. 68
	7.3 Transfer case...................................................................... 71
		7.3.1 Checking the overall condition and tightness................................. 71
		7.3.2 Oil level check.............................................................. 71
		7.3.3 Changing the oil............................................................. 72
	7.4 Axle lines......................................................................... 73
		7.4.1 Checking the overall condition and tightness................................. 73
		7.4.2 Axle centre drives - oil level check......................................... 73
		7.4.3 Axle centre drives - oil change.............................................. 75
		7.4.4 Final drives - oil level check............................................... 77
		7.4.5 Final drives - oil change.................................................... 78
		7.4.6 Lubricating the cardan shafts on the axle lines.............................. 79
		7.4.7 Lubricating the longitudinal cardan shafts between the gear units............ 81
	7.5 Wheels............................................................................. 83
		7.5.1 Checking the tyres for damage................................................ 83
		7.5.2 Checking the tyre air pressure............................................... 84
		7.5.3 Checking the wheel-bearing clearance......................................... 84
	7.6 Vehicle brakes..................................................................... 85
		7.6.1 Checking brake-lining thickness.............................................. 85
	7.7 Suspension......................................................................... 87
		7.7.1 Checking the oil level in the suspension cylinders........................... 87
		7.7.2 Checking the tightness of retaining bolts on the suspension cylinders........ 88
	7.8 Steering........................................................................... 89
		7.8.1 Checking for leaks........................................................... 89
	7.9 Carrier compressed air system...................................................... 91
		7.9.1 Draining the compressed air system........................................... 91
		7.9.2 Checking for leaks........................................................... 91
		7.9.3 Replacing the granulate cartridge of compressed air drier.................... 92
	7.10 Carrier hydraulic system.......................................................... 93
		7.10.1 Checking the hydraulic oil level............................................ 93
		7.10.2 Checking the hydraulic hoses................................................ 94
		7.10.3 Checking for leaks.......................................................... 95
		7.10.4 Changing the hydraulic oil filters and cleaning the magnetic rod............ 96
		7.10.5 Replacing the venting filter................................................ 97
		7.10.6 Taking oil samples.......................................................... 98
		7.10.7 Changing the hydraulic oil..................................................100
	7.11 Central lubrication system........................................................103
		7.11.1 Checking and topping up level in the grease container.......................103
	7.12 Carrier electrical system.........................................................107
		7.12.1 Checking the acid level of batteries........................................107
		7.12.2 Checking the acid concentration of batteries................................108
	7.13 Carrier air-conditioning system (additional equipment)............................109
		7.13.1 Checking moisture and level of the refrigerant..............................109
		7.13.2 Cleaning capacitor cooling fins.............................................110
		7.13.3 Checking hoses..............................................................110
		7.13.4 Checking the refrigerant compressor.........................................111
		7.13.5 Checking the entire air-conditioning system.................................111
	7.14 Trailer coupling (additional equipment)...........................................113
		7.14.1 Lubricating the trailer coupling............................................113
		7.14.2 Checking the bearing........................................................114
		7.14.3 Checking the cotter pin.....................................................115
		7.14.4 Checking the lower bushing..................................................116
		7.14.5 Checking the support ring...................................................116
		7.14.6 Checking the initial tension of the springs.................................117
		7.14.7 Checking the function of the coupling jaw/resetting central position........117
	7.15 Other maintenance work............................................................119
		7.15.1 Lubricating the outrigger beams.............................................119
8 Description of maintenance work on the superstructure....................................121
	8.1 Crane engine.......................................................................121
		8.1.1 Checking the oil level.......................................................122
		8.1.2 Checking the coolant level...................................................124
		8.1.3 Checking the dry air filter..................................................125
		8.1.4 Cleaning the fuel prefilter-screen...........................................126
		8.1.5 Cleaning the fuel prefilter screen...........................................127
		8.1.6 Changing the fuel filter cartridge...........................................129
	8.2 Hoists.............................................................................131
		8.2.1 Checking the oil level.......................................................131
		8.2.2 Checking for leaks...........................................................132
		8.2.3 Checking the hoist brake.....................................................132
		8.2.4 Lubricating auxiliary hoist gearbox (additional equipment)...................133
		8.2.5 Changing the oil.............................................................133
		8.2.6 Carrying out partial inspection of hoists....................................135
		8.2.7 Carrying out general inspection of hoists....................................136
	8.3 Slewing gear.......................................................................137
		8.3.1 Checking the oil level.......................................................137
		8.3.2 Checking for leaks...........................................................137
		8.3.3 Lubricating slewing gear pinion and gear rim.................................138
		8.3.4 Changing the oil.............................................................139
	8.4 Superstructure pump distribution gearbox...........................................141
		8.4.1 Checking general condition and for leaks.....................................141
		8.4.2 Checking oil level...........................................................141
		8.4.3 Changing the oil.............................................................142
	8.5 Superstructure hydraulic system....................................................143
		8.5.1 Checking the hydraulic oil level.............................................143
		8.5.2 Checking the hydraulic hoses.................................................144
		8.5.3 Checking for leaks...........................................................144
		8.5.4 Bleeding the derricking cylinder.............................................144
		8.5.5 Bleeding telescoping cylinders...............................................147
		8.5.6 Changing the hydraulic oil filters and cleaning the magnetic rod.............150
		8.5.7 Replacing the venting filter.................................................154
		8.5.8 Taking oil samples...........................................................155
		8.5.9 Changing the hydraulic oil...................................................156
	8.6 Main boom..........................................................................159
		8.6.1 Lubricating the telescope slide faces........................................159
	8.7 Hoist ropes........................................................................165
		8.7.1 Check the position of sheaves and rope drums.................................165
		8.7.2 Check the condition..........................................................166
	8.8 Safe load indicator................................................................177
		8.8.1 Maintaining the slip ring assembly of the cable drums........................177
	8.9 Central lubrication system.........................................................181
	8.10 Hook blocks.......................................................................183
		8.10.1 Lubricate...................................................................183
	8.11 Superstructure electrical system..................................................185
		8.11.1 Check the acid level of batteries...........................................185
		8.11.2 Check the acid concentration of batteries...................................185
	8.12 Superstructure air-conditioning system (additional equipment).....................187
		8.12.1 Checking moisture and level of the refrigerant..............................187
		8.12.2 Cleaning capacitor cooling fins.............................................188
		8.12.3 Checking hoses..............................................................188
		8.12.4 Checking the refrigerant collector..........................................189
		8.12.5 Checking the refrigerant compressor.........................................189
	8.13 Other maintenance work............................................................191
		8.13.1 Functional check of the additional heating system (additional equipment)....191
9 Longer inoperational periods.............................................................193
10 Tightening torques......................................................................195
	10.1 Tightening torques for retaining bolts............................................195
	10.2 Special tightening torques........................................................196

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