Grove Crane GMK 6400 Mega Wing Lift Operating Instructions Manual 3112986 – PDF DOWNLOAD

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Grove Crane GMK 6400 Mega Wing Lift Operating Instructions Manual 3112986 – PDF DOWNLOAD

FILE DETAILS:

Grove Crane GMK 6400 Mega Wing Lift Operating Instructions Manual 3112986 – PDF DOWNLOAD

Language : English
Pages : 350
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Grove Crane GMK 6400 Mega Wing Lift Operating Instructions Manual 3112986 – PDF DOWNLOAD

Basic safety instructions:

• In principle, the basic safety instructions apply from the Operating Instructions.
  The basic safety instructions as regards the MWL supplied for the
  truck crane have been given below.
•  Information regarding the used warnings and symbols; à Operating
  Instructions.

Intended use:

• The GMK 6400 is a state-of-the-art truck crane, designed in accordance with
  approved safety regulations. Nevertheless, the operator or third parties can
  still be endangered and the crane or other property put at risk while using it.
•  In addition to the following specifications, also observe the specifications
  for intended use in the Operating Instructions.
• The GMK 6400 may only be operated with parts of equipment which are
  permitted by Manitowoc Crane Group Germany GmbH and which are labelled
  with the serial number of the GMK 6400.
• Observe the inspection and maintenance requirements for the MWL according
  to the Maintenance chapter.

TABLE OF CONTENTS:

Grove Crane GMK 6400 Mega Wing Lift Operating Instructions Manual 3112986 – PDF DOWNLOAD

Additional page: Rest for rear pendant link......................................................  3
Additional page: Transport position of rests A and B.............................................  5
	Rest A.......................................................................................  5
	Rest B.......................................................................................  6
Additional page: Assembly aid....................................................................  9
	Installation and removal.....................................................................  9
	Transportation and storage................................................................... 10
Additional page: Driving mode supplement......................................................... 13
1 Overview....................................................................................... 19
	1.1 Accidents................................................................................ 19
	1.2 Warranty................................................................................. 19
	1.3 Terms used............................................................................... 20
	1.4 Function of the MWL...................................................................... 24
	1.5 Notes about the MWL operating manual..................................................... 26
		1.5.1 Abbreviation used.................................................................. 26
		1.5.2 What do the symbols used mean?..................................................... 26
		1.5.3 Definition of positional references................................................ 26
		1.5.4 How is the operating manual structured?............................................ 28
		1.5.5 How do I find the information I need?.............................................. 29
	1.6 Supplementary instructions to the operating manual....................................... 30
		1.6.1 Addition to the driving mode table................................................. 30
		1.6.2 Addition to the Telescoping emergency programme submenu............................ 30
		1.6.3 Addition to operations planning.................................................... 31
		1.6.4 Rigging modes for rigging at 0 to the rear........................................ 33
	1.7 Conversion table for US measurements..................................................... 34
2 Basic safety instructions...................................................................... 37
	2.1 Intended use............................................................................. 37
	2.2 Improper use............................................................................. 38
	2.3 Organisational measures.................................................................. 38
	2.4 Qualifications of the personnel.......................................................... 39
	2.5 Safety instructions for working with the MWL............................................. 40
	2.6 Information on transporting persons...................................................... 41
3 For operations planning........................................................................ 45
	3.1 Dimensions and weights................................................................... 45
		3.1.1 Parts on the truck crane........................................................... 45
		3.1.2 Additional parts................................................................... 46
		3.1.3 Mega Wing Lift (MWL)............................................................... 46
	3.2 Identification........................................................................... 47
	3.3 Slinging points.......................................................................... 48
	3.4 Transportation........................................................................... 49
4 Additional operating and display elements...................................................... 53
	4.1 Location of the additional operating and display elements............................... 53
		4.1.1 On the crane control display....................................................... 53
		4.1.2 On the RCL display................................................................. 59
		4.1.3 On the hand-held control........................................................... 60
	4.2 Function of the additional operating and display elements............................... 61
		4.2.1 In the main menu and in the luffing jib submenu.................................... 61
		4.2.2 In the Operation-MWL submenu....................................................... 61
		4.2.3 In the submenu Rigging-MWL......................................................... 71
		4.2.4 On the SLI display – "Enter rigging mode" submenu.................................. 77
		4.2.5 On the hand-held control........................................................... 78
5 Rigging and unrigging the MWL.................................................................. 87
	5.1 Checklists for rigging work.............................................................. 87
		5.1.1 CHECKLIST: Rigging the MWL......................................................... 87
		5.1.2 CHECKLIST: Unrigging the MWL....................................................... 93
	5.2 Rigging work............................................................................. 97
		5.2.1 Installing/removing the rests for the rear pendant links........................... 97
		5.2.2 Installing/removing the extension for the lower head sheave axle...................105
		5.2.3 Installing/removing the extension for the main boom pivot pin......................109
		5.2.4 Installing/removing the rear pendant links A.......................................113
		5.2.5 Setting the MWL down on the carrier/raising the MWL................................116
		5.2.6 Installing/removing the spreader I.................................................118
		5.2.7 Installing/removing spreader II....................................................119
		5.2.8 Pushing in/pulling out the supports................................................121
		5.2.9 Connecting/disconnecting the rear pendant links....................................122
		5.2.10 Moving the turnbuckle into the transportation/operation position..................125
		5.2.11 Greasing the peg on the holding frame.............................................126
		5.2.12 Establishing/disconnecting the hydraulic connections..............................127
		5.2.13 Establishing/disconnecting electrical connections.................................128
		5.2.14 Checking the raising cylinder stop................................................129
		5.2.15 Setting the main boom down in the holding frame...................................131
		5.2.16 Locking/unlocking the MWL to/from the main boom...................................132
		5.2.17 Fixing/detaching the deflection sheaves...........................................135
		5.2.18 Connecting/detaching the deflection sheaves to/from the lower head sheave axle....136
		5.2.19 Raising/setting down the MWL......................................................138
		5.2.20 Locking/unlocking the winch.......................................................141
		5.2.21 Winding/unwinding the winches.....................................................142
	5.3 Operation from the crane cab during rigging..............................................143
		5.3.1 Raising/setting down the MWL.......................................................144
		5.3.2 Locking/unlocking the winch........................................................147
		5.3.3 Winding/unwinding the winches......................................................149
		5.3.4 Folding in the gantry masts........................................................150
6 Operation with the main boom and the MWL.......................................................153
	6.1 Operation with braced boom system........................................................154
		6.1.1 CHECKLIST: Putting the boom system into the operating condition...................154
		6.1.2 CHECKLIST: Putting the boom system into rigging mode...............................155
		6.1.3 Setting the RCL....................................................................156
		6.1.4 Opening the submenu Operation – MWL................................................158
		6.1.5 Telescoping with rigged MWL........................................................159
		6.1.6 Folding the gantry masts out/in....................................................161
		6.1.7 Bracing the boom system............................................................163
		6.1.8 Locking/unlocking the winches......................................................166
	6.2 Operation with the MWL set down..........................................................169
		6.2.1 Putting the boom system into the operating condition...............................169
		6.2.2 Putting the boom system into rigging mode..........................................171
	6.3 Operation with unbraced boom system and raised MWL.......................................173
		6.3.1 Putting the boom system into the operating condition...............................173
		6.3.2 Putting the boom system into rigging mode..........................................175
	6.4 Driving with a rigged truck crane and rigged MWL.........................................177
		6.4.1 Driving distance...................................................................178
		6.4.2 Permissible rigging modes and axle loads...........................................178
		6.4.3 Permissible rigging modes and axle loads with main boom............................179
	6.5 Driving..................................................................................181
7 Operation with boom extension and MWL..........................................................185
	7.1 Further rigging work.....................................................................187
		7.1.1 CHECKLIST: Rigging for operation with boom extension...............................187
		7.1.2 CHECKLIST: Unrigging after operation with the boom extension......................188
		7.1.3 Extra information on positioning the hoist rope with the MWL rigged................189
	7.2 Operation with braced boom system........................................................191
		7.2.1 CHECKLIST: Putting the boom system into the operating condition...................191
		7.2.2 CHECKLIST: Putting the boom system into rigging mode...............................192
		7.2.3 Setting the RCL....................................................................193
	7.3 Rigging work.............................................................................195
		7.3.1 Installing/removing the bracing arms...............................................195
		7.3.2 Folding out/folding in the bracing arms............................................198
		7.3.3 Shifting the deflection sheaves....................................................200
	7.4 Operation with MWL set down..............................................................203
		7.4.1 Putting the boom system into the operating condition...............................203
		7.4.2 Putting the boom system into rigging mode..........................................205
	7.5 Rigging mode with unbraced boom system and raised MWL....................................207
	7.6 Driving with rigged crane and rigged boom extension with rigged MWL......................209
		7.6.1 Driving distance...................................................................209
		7.6.2 Rigging modes for moving and axle loads............................................210
		7.6.3 Driving............................................................................215
8 Operation with luffing jib and MWL.............................................................219
	8.1 Further rigging work.....................................................................221
		8.1.1 CHECKLIST: Rigging for operation with luffing jib..................................221
		8.1.2 CHECKLIST: Unrigging after operation with the luffing jib..........................222
	8.2 Operation with braced boom system........................................................223
		8.2.1 CHECKLIST: Putting the boom system into the operating condition...................223
		8.2.2 CHECKLIST: Putting the boom system into rigging mode...............................227
		8.2.3 Setting the RCL....................................................................231
		8.2.4 Derricking main boom with rigged luffing jib and rigged MWL........................233
		8.2.5 Telescoping the main boom with rigged luffing jib and rigged MWL...................234
		8.2.6 Bracing the boom system with rigged luffing jib....................................236
	8.3 Operation with MWL set down..............................................................237
		8.3.1 Putting the boom system into the operating condition...............................237
		8.3.2 Putting the boom system into rigging mode..........................................239
	8.4 Rigging mode with unbraced boom system and raised MWL....................................241
	8.5 Driving with rigged crane and rigged luffing jib with rigged MWL.........................243
		8.5.1 Driving distance...................................................................243
		8.5.2 Rigging modes for moving and axle loads............................................244
		8.5.3 Driving............................................................................253
9 Operation with heavy load lattice extension and MWL............................................257
	9.1 Further rigging work.....................................................................259
		9.1.1 Rigging for operation with heavy load lattice extension............................259
		9.1.2 Unrigging after operation with the heavy load lattice extension....................260
	9.2 Operation with braced boom system........................................................261
		9.2.1 CHECKLIST: Putting the boom system into the operating condition...................261
		9.2.2 CHECKLIST: Putting the boom system into rigging mode...............................262
		9.2.3 Setting the RCL....................................................................263
	9.3 Operation with MWL set down..............................................................265
		9.3.1 Putting the boom system into the operating condition...............................265
		9.3.2 Putting the boom system into rigging mode..........................................267
	9.4 Rigging mode with unbraced boom system and raised MWL....................................269
	9.5 Turning loads with the heavy load lattice extension......................................271
		9.5.1 Prerequisites......................................................................272
		9.5.2 Setting the RCL for turning the load...............................................273
		9.5.3 Turning a load.....................................................................274
	9.6 Driving with rigged crane and rigged heavy load lattice extension with rigged MWL........277
		9.6.1 Driving distance...................................................................277
		9.6.2 Rigging modes for moving and axle loads............................................278
		9.6.3 Driving............................................................................282
10 Errors during operation with the MWL..........................................................287
	10.1 Electrical system.......................................................................288
		10.1.1 Fuses.............................................................................288
	10.2 Troubleshooting.........................................................................289
		10.2.1 Errors during operation with the MWL..............................................289
		10.2.2 Errors when operating with the hand-held control..................................292
		10.2.3 Error messages on the RCL.........................................................293
		10.2.4 Error messages on the crane control display.......................................296
	10.3 Operation with emergency programme switched on..........................................297
		10.3.1 Operating the MWL in the emergency programme......................................297
		10.3.2 Telescoping in the emergency programme with a rigged MWL..........................301
11 Maintenance...................................................................................305
	11.1 Cleaning................................................................................306
	11.2 Maintenance plans.......................................................................308
		11.2.1 Maintenance plan D................................................................308
		11.2.2 Maintenance plan W................................................................308
		11.2.3 Maintenance plan M 3..............................................................309
		11.2.4 Maintenance plan M 6..............................................................309
		11.2.5 Maintenance plan M 12.............................................................309
	11.3 Lubricants..............................................................................311
		11.3.1 Use of lubricant..................................................................311
	11.4 Maintenance work........................................................................313
		11.4.1 Check the lubrication on the gear rims............................................313
		11.4.2 Checking the guy ropes on the winch drum..........................................314
		11.4.3 Checking the deflection sheaves...................................................315
		11.4.4 General control of the winch gears................................................317
		11.4.5 Checking the oil level in the winch gears.........................................317
		11.4.6 Checking the end fastenings of the guy ropes......................................318
		11.4.7 Lubricating the guy ropes.........................................................320
		11.4.8 Lubricating other lubricating points..............................................320
		11.4.9 Lubricating the winch gears.......................................................322
		11.4.10 Lubricate gear rims..............................................................323
		11.4.11 Checking the condition of the guy ropes..........................................324
		11.4.12 Lubricating the locking units....................................................326
		11.4.13 Changing the oil at the winch gears..............................................327
		11.4.14 Changing the guy ropes...........................................................329
	11.5 Spare parts required for maintenance....................................................335
12 Index.........................................................................................339
	A............................................................................................341
	B............................................................................................341
	C............................................................................................341
	D............................................................................................341
	E............................................................................................342
	F............................................................................................342
	H............................................................................................342
	I............................................................................................342
	L............................................................................................343
	M............................................................................................343
	O............................................................................................344
	P............................................................................................346
	R............................................................................................346
	S............................................................................................347
	T............................................................................................347
	U............................................................................................347
	W............................................................................................347

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PLEASE NOTE:

• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

S.V