Grove Crane RT530E-2 (30 TON) Operator’s Manual SN 233583 – PDF DOWNLOAD

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Grove Crane RT530E-2 (30 TON) Operator’s Manual SN 233583 – PDF DOWNLOAD

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Grove Crane RT530E-2 (30 TON) Operator’s Manual SN 233583 – PDF DOWNLOAD

Language : English
Pages : 903
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Grove Crane RT530E-2 (30 TON) Operator’s Manual SN 233583 – PDF DOWNLOAD

1 80049530 BOOM ASSEMBLY COMPLETE (95′) 1
80018659 BOOM ASSEMBLY 95′ 7
6372100411 CYLINDER ASSEMBLY – TELESCOPE 13
(COMPLETE ASSEMBLY)
7926100616 VALVE ASSEMBLY – 17
COUNTERBALANCE
80049533 BOOM & UPPER PIVOT SHAFT INSTL 19
2159910036 INDICATOR INSTALLATION – 21
BOOM ANGLE
2114900861 POINTER ASSEMBLY 23
2159910104 SHEAVE INSTALLATION – 2 OVER 3 25
6718100031 SHEAVE ASSEMBLY – 5/8″ ROPE 27
3 80002952 LIGHT INSTALLATION – BOOM 29
80002953 LIGHT ASSEMBLY – MODIFIED 31
6246100270 CABLE ASSEMBLY – BOOM LIGHTS 33
(COMPLETE ASSEMBLY)
5 7598100094 KIT INSTALLATION – iFLEX 5 LMI BOOM 37
9333103873 CABLE REEL LWG508 – IFLEX 5 39
9333101437 ROLLER GUIDE ASSEMBLY 41
9333103565 BOX ASSEMBLY – JUNCTION 43
9333102633 FLAG ASSEMBLY – A2B 45
RETAINER
(COMPLETE ASSEMBLY)
9333102765 CONNECTOR ASSEMBLY 47
DUMMY PLUG, 2-PIN
5 3486000212 WEIGHT AND CHAIN ASSEMBLY 49
(COMPLETE ASSEMBLY)
7 7598100003 EXTENSION KIT INSTALLATION – 53
BOOM
9333102768 JUNCTION BOX ASSEMBLY – 55
80MM X 75MM, PG9 + 2-PIN
8 80022630 LMI BOOM INSTL KIT – IFLEX 5 61
8 7086100009 HOOK BLOCK ASSEMBLY 63
9 80052081 TELE-OFF BOOM EXTENSION KIT 67
10 7053100009 BALL ASSEMBLY – OVERHAUL 69
(7.5 TON)
I
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jun 18, 2013 Rev:
Model Number
RT530E-2 (30 TON
Serial Number
233583
Item Part Description Page
11 7598100092 KIT – LMI S/S IFLEX 5 71
11 7826100017 SOCKET ASSY 5/8″ 73
13 80052062 BOOM EXTENSION INSTALLATION-26-45′ 75
80052063 BOOM EXTENSION ASSEMBLY-26-45′ 77
6718100031 SHEAVE ASSEMBLY – 5/8″ ROPE 27
2159910090 MAST ASSEMBLY 83
6718100031 SHEAVE ASSEMBLY – 5/8″ ROPE 27
80027834 BOTTLE JACK ASSY (MODIFIED) 87
7372100009 CYLINDER ASSEMBLY – 89
BOTTLE JACK
14 80023915 LMI CAB KIT INSTALLATION-IFLEX2 93
80023913 LMI CAB KIT, IFLEX2, EXPERT 97
14 2159910193 CARRIER INSTALLATION – JIB 101
EXTENSION
16 80049534 BOOM MOUNT INSTALLATION 103
SUPERSTRUCTURE
1 80030455 TURNTABLE & DRIVE INSTALLATION 105
(ROTEK)
7576134386 MOTOR ASSEMBLY – SWING DRIVE 111
(COMPLETE ASSEMBLY)
2 2159210121 LOCK INSTALLATION – 360 SWING 115
2165210021 LOCK ASSEMBLY – SWING 117
(COMPLETE ASSEMBLY)
3 80040835 COUNTERWEIGHT INSTALLATION 119
4 80041780 ELECTRIC, WATER & HYDRAULIC 121
SWIVEL INSTALLATION
80041779 ELECTRIC, WATER & HYDRAULIC 123
SWIVEL ASSEMBLY
7364100165 SWIVEL ASSEMBLY – 14 PORT 125
HYDRAULIC, WATER AND AIR CONDITIONING
(COMPLETE ASSEMBLY)
80041772 SLIP RING ASSY 20 COND W/SLEW 127
5 80041103 CONTROL VALVE INSTALLATION 131
80041034 DIRECTIONAL CONTROL VAL(4SECT) 133
80029768 ACCESSORY MANIFOLD 139
5 80029622 T/T PIN LOCK CONTROL INSTALLATION 143
6 80041109 HYDRAULIC LINES INSTALLATION 149
MAIN & FUTURE AUXILIARY HOIST
(SUPERSTRUCTURE)
II
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jun 18, 2013 Rev:
Model Number
RT530E-2 (30 TON
Serial Number
233583
Item Part Description Page
7 6974100175 HOIST INSTALLATION – MAIN 157
7974100038 HOIST ASSEMBLY – HP15C/17G 161
(COMPLETE ASSEMBLY)
8 2159210143 BOLT INSTALLATION – BEARING 167
8 2159210000 MIRROR INSTALLATION – HOIST 169
10 2159210177 CYLINDER INSTALLATION – LIFT 171
6372100488 CYLINDER ASSEMBLY – 9″ LIFT 173
(COMPLETE ASSEMBLY)
7926100925 VALVE ASSEMBLY – HOLDING 177
(COMPLETE ASSEMBLY)
11 80029598 HYDRAULIC LINES INSTALLATION-CAB 179
11 6258100005 BINDER INSTALLATION 181
12 6978100727 KIT INSTALLATION – iFLEX 5 LMI 183
SUPERSTRUCTURE
13 80047682 HEATER & AIR CONDITION INSTALLATION 185
(SUPERSTRUCTURE)
80026821 AIR COND LINES KIT – S/S 187
80027884 A/C CONDENSER-VERT. MTG. 24V. 189
14 80041087 VALVE COVER COMPS INSTALLATION 191
14 80041086 VALVE COVER INSTALLATION 193
15 80035982 ESI-SUPERSTRUCTURE 199
80030317 HARNESS ASSEMBLY-SS 205
80001293 DIODE (MODIFIED) 209
17 80035487 360 SWING LOCK PEDAL INSTL 211
7683000610 PEDAL ASSEMBLY – FOOT 213
(COMPLETE ASSEMBLY)
20 80032919 TURNTABLE BEARING LUBE INSTALLATION 215
21 2159210028 COUNTERWEIGHT INSTALLATION 217
25 2159210134 LIGHT INSTALLATION – STROBE 219
6581100074 LIGHT ASSEMBLY – MODIFIED STROBE 221
(COMPLETE ASSEMBLY)
35 80031321 WASHER BOTTLE INSTALLATION 223
SUPERSTRUCTURE CAB
1 80047563 CAB ASSEMBLY-24V 225
80024384 CAB SUB-ASSEMBLY 24V 231
80024013 GLASS DOOR ASSEMBLY 235
III
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jun 18, 2013 Rev:
Model Number
RT530E-2 (30 TON
Serial Number
233583
Item Part Description Page
80003325 SKYLIGHT ASSEMBLY – SLIDING 239
(COMPLETE ASSEMBLY)
80023695 WINDOW ASSEMBLY – SIDE RH 241
80004174 WINDOW ASSEMBLY – REAR 243
(COMPLETE ASSEMBLY)
80004448 KIT – SKYLIGHT WIPER 245
(24 VOLT)
(COMPLETE ASSEMBLY)
80004449 KIT – FRONT WIPER 247
(24 VOLT)
(COMPLETE ASSEMBLY)
7425100016 FAN ASSEMBLY – 24 VOLT CAB 249
(COMPLETE ASSEMBLY)
80037618 HEATER & A/C INSTALLATION – 253
SUPERSTRUCTURE CAB
(24 VOLT)
80042060 24V HEATER/COOL KIT 259
80023693 ACOUSTICS INSTALLATION (SG) 263
80016478 MISCELLANEOUS COMPONENTS – CAB 265
80028673 CAB BRACKETS INSTALLATION 267
80042879 PEDAL GROUP INSTALLATION 271
80040090 SWING BRAKE PEDAL-5V 273
80040089 PEDAL, THROTTLE 5V 275
7926100912 VALVE ASSEMBLY – BRAKE TREADLE 277
(COMPLETE ASSEMBLY)
80023681 CAB CRANESTAR INSTALLATION 279
2 80029609 CONTROL SEAT INSTALLATION-DUAL AXIS 281
WITHOUT AUXILIARY HOIST
80029610 CONTROL SEAT ASSEMBLY-DUAL AXIS 285
WITHOUT AUXILIARY HOIST
6872100045 SWITCH ASSEMBLY – PROXIMITY 289
(NORMALLY OPEN)
(COMPLETE ASSEMBLY)
80004322 CONTROLLER ASSEMBLY – 8-32 VOLT 291
RIGHT HAND ARMREST
(COMPLETE ASSEMBLY)
7352100097 CONTROLLER ASSEMBLY – 8-32 VOLT 293
LEFT HAND ARMREST
WITHOUT AUXILIARY HOIST
(COMPLETE ASSEMBLY)
IV
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jun 18, 2013 Rev:
Model Number
RT530E-2 (30 TON
Serial Number
233583
Item Part Description Page
80030292 HARNESS ASSEMBLY-SEAT 297
80046456 SEAT 299
80027886 HEATER & CONTROL PANEL (24V) 303
4 80024119 PLASTIC COVERS INSTALLATION 305
7 80029575 DRIVE CONTROLS INSTALLATION 307
80027907 STEERING COLUMN W/ CLUSTER 311
7926100899 VALVE ASSEMBLY – STEERING CONTROL 315
(COMPLETE ASSEMBLY)
8 80011030 BOOM LIGHT SWITCH 317
13 80008131 LMI INTERNAL LIGHT BAR INSTALLATION 319
18 2159210210 HANDLE INSTALLATION 321
HOIST ACCESS
18 80052128 ESI – CAB 327
80043366 PANEL ASSEMBLY FUSE & RELAY 333
80043367 HARNESS ASSEMBLY-FUSE & RELAY 343
80030293 PANEL ASSY-FRONT CONSOLE 347
80023710 HARNESS ASSEMBLY-FRONT PANEL CAB 351
80042878 HARNESS ASSEMBLY-SUPERSTRUCTURE CAB 355
19 80019937 REAR CAB COVER INSTALLATION 359
33 80017157 CAB INSTALLATION-COMPONENTS 361
34 80047683 HEATER LINES INSTALLATION-CAB 363
36 80016297 CAB CRANESTAR INSTALLATION 367
80018267 TCU AND SAT ANTENNA KIT 369
LOWERWORKS/CARRIER
1 80055513 CARRIER FRAME COMPLETE 371
80055512 FRAME ASSEMBLY 373
80044418 OUTRIGGER BEAM INSTALLATION 377
80044402 OUTRIGGER BEAM ASSEMBLY 379
80044364 CYLINDER ASSEMBLY-4.00 JACK 381
80014893 OUTRIGGER EXTENSION CYLINDER ASSEMBLY 383
80011617 CYLINDER ASSEMBLY MODIFIED 385
7372100232 CYLINDER ASSEMBLY – 2 1/2″ O/R EXTENSION 387
(COMPLETE ASSEMBLY)
2 80049681 DECKING INSTALLATION-FENDER 391
V
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jun 18, 2013 Rev:
Model Number
RT530E-2 (30 TON
Serial Number
233583
Item Part Description Page
80025188 LADDER ASSEMBLY 395
3 80030888 ENGINE HOOD INSTALLATION 397
4 80013734 OUTRIGGER FLOAT INSTL – CE/RUS 401
6458100000 FLOAT ASSEMBLY – OUTRIGGER 403
(COMPLETE ASSEMBLY)
5 80032638 EXTERIOR LIGHTS INSTALLATION-DOM 24V 405
6 2159110098 TIE DOWN INSTALLATION – 407
HOOK BLOCK
7 80033034 BATTERY BOX COVER INSTALLATION 409
9 2159100686 MIRROR INSTALLATION – REAR 411
VIEW
12 80049322 OUTRIGGER CONTROLLER INSTALLATION 413
80049319 OUTRIGGER CONTROLLER ASSEMBLY 415
6246003053 CABLE ASSEMBLY 417
12 6376100272 HARDWARE KIT – DECAL 419
13 80037123 ESI-CARRIER 427
80029746 HARNESS ASSEMBLY-CARRIER 437
14 80040443 HYDRAULIC TANK INSTALLATION 443
80039526 HYDRAULIC RESERVIOR ASSEMBLY 445
9437100891 FILTER ASSY. HYD. RETURN 447
15 80033499 HYDRAULIC VALVE INSTALLATION 449
7926100906 VALVE ASSEMBLY – OUTRIGGER CONTROL 451
4 SECTION
(COMPLETE ASSEMBLY)
80029763 PARK BRAKE RANGE SHIFT VALVE 453
80008126 VALVE-AXLE LOCKOUT 455
80029764 O/R REAR STEER VALVE 459
16 80034278 HYDRAULIC LINES INSTALLATION 465
80010095 SOLENOID VALVE ASSEMBLY 473
17 80031650 STORAGE TRAY WITH MAT INSTALLATION 475
18 80019049 REAR AXLE INSTALLATION W/O DIFF LOCK 477
7049101487 AXLE ASSEMBLY – DRIVE/STEER 481
(COMPLETE ASSEMBLY)
9049112776 DIFF. CARRIER GROUP 483
9049112778 HOUSING GROUP 487
VI
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jun 18, 2013 Rev:
Model Number
RT530E-2 (30 TON
Serial Number
233583
Item Part Description Page
9049112780 HUB & SHAFT GROUP 491
9049112516 BRAKE GROUP 495
9049112523 BRAKE ASSEMBLY,GROUP 497
7372100250 CYLINDER ASSEMBLY – 2 1/2″ STEER 499
(COMPLETE ASSEMBLY)
7372100255 CYLINDER ASSEMBLY – 5″ LOCKOUT 501
(COMPLETE ASSEMBLY)
19 2159510006 AXLE INSTALLATION – FRONT 503
7049101487 AXLE ASSEMBLY – DRIVE/STEER 481
(COMPLETE ASSEMBLY)
9049112776 DIFF. CARRIER GROUP 483
9049112778 HOUSING GROUP 487
9049112780 HUB & SHAFT GROUP 491
9049112516 BRAKE GROUP 495
9049112523 BRAKE ASSEMBLY,GROUP 497
7372100250 CYLINDER ASSEMBLY – 2 1/2″ STEER 499
(COMPLETE ASSEMBLY)
20 80030159 TIRE & WHEEL INSTALLATION 525
20.5 X 25 TITAN
6970100151 TIRE AND WHEEL ASSEMBLY 527
20.5 X 25 GENERAL
6970100153 WHEEL & DISC ASSY 529
6970100151 TIRE AND WHEEL ASSEMBLY 527
20.5 X 25 GENERAL
6970100153 WHEEL & DISC ASSY 529
21 80011142 DRIVE LINE INSTALLATION 535
80000554 DRIVE LINE ASSEMBLY 537
WITH CENTER BEARING
(COMPLETE ASSEMBLY)
80000556 DRIVE LINE ASSEMBLY 539
(COMPLETE ASSEMBLY)
7364100166 DRIVE LINE ASSEMBLY 541
(COMPLETE ASSEMBLY)
22 80029030 ENGINE INSTALLATION-QSB6.7 543
80029031 ENGINE ASSEMBLY-QSB6.7 549
80029525 TRANSMISSION-T20000 557
9904110609 CONVERTER HOUSING GROUP 559
VII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jun 18, 2013 Rev:
Model Number
RT530E-2 (30 TON
Serial Number
233583
Item Part Description Page
9904109807 CASE & REAR COVER GROUP 561
9904110611 TURBINE SHAFT GROUP 565
9904110612 DRIVE PLATE GROUP 567
9904110613 TORQUE CONVERTER GROUP 569
9904110614 GEAR GROUP 571
9904110615 AUXILIARY PUMP DRIVE GROUP 573
9904110616 PUMP DRIVE GROUP 575
9904110617 FORWARD SHAFT GROUP 577
9904110618 REVERSE & 2ND. SHAFT GROUP 579
9904110619 REVERSE IDLER GROUP 581
9904110620 LOW SPEED SHAFT GROUP 583
9904110621 3RD. SHAFT GROUP 585
9904110622 IDLER SHAFT GROUP 587
90015440 OUTPUT SHAFT GROUP 589
9904110624 HI/LOW RANGE SHIFT CONT. GROUP 593
9904110625 DISC BRAKE GROUP 595
90023152 CHARGING PUMP GROUP 597
90013617 CONTROL VALVE MOUNTING GROUP 599
24 VOLT
90023154 CONTROL VALVE ASSY.GROUP 24V. 601
7722100101 PUMP ASSEMBLY – GEAR 603
(COMPLETE ASSEMBLY)
7722100100 PUMP ASSEMBLY – PISTON 605
(COMPLETE ASSEMBLY)
80033489 PUMP ASS’Y WITH FLOW DIVIDER 609
80034865 ESI-ENGINE 615
80047333 WIRING HARNESS-ENGINE T4 621
80042239 PARK BRAKE ASSEMBLY 625
7437100235 FILTER ASSEMBLY 629
(COMPLETE ASSEMBLY)
23 80031692 RADIATOR INSTALLATION 631
80031693 RADIATOR ASSEMBLY 635
24 80040439 FUEL TANK INSTALLATION 637
7576001743 MOUNTING KIT – OIL COOLER 639
VIII
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jun 18, 2013 Rev:
Model Number
RT530E-2 (30 TON
Serial Number
233583
Item Part Description Page
25 80034163 BATTERY BOX INSTALLATION 641
80034653 BATTERY BOX ASSEMBLY 645
80034165 FUSE PANEL ASSEMBLY 649
80023449 HARNESS ASSEMBLY-ENGINE RELAY PANEL 651
80033011 BATTERY CABLE KIT 653
26 80030326 EXHAUST INSTALLATION 655
27 80030320 AIR CLEANER INSTALLATION 657
80018496 AIR CLEANER ASSEMBLY 661
27 80034020 HYDRAULIC OIL COOLER INSTALL 663
28 80030841 AIR CONDITION INSTALLATION-CARRIER 665
80029872 COMPRESSOR(FREON)-24V PAD, KIT 667
80029848 A/C HOSE KIT-CARRIER 669
29 80031249 ENGINE HOOD GRILL INSTALLATION 671
32 80028277 BLOCK HEATER INSTALLATION-QSB 120V 673
33 80030378 STEP INSTALLATION-HOIST ACCESS 675
37 80030594 OIL COOLER INSTALLATION 677
80030569 OIL COOLER-TRANSMISSION 679
39 80039248 RT500 SERIES OMS INSTALLATION 681
80038231 STRING POT INSTALLATION 683
80039285 OMS MODULE INSTALLATION-RT SERIES 685
40 80053786 ESI-SUPPLEMENTAL MODULE GND 689
80053785 HARNESS ASSEMBLY- 691
SUPPLEMENTAL MODULE GND
LOOSE SHIP ITEMS
4 6780000010 ROPE, MANILA
SPECS/SCHEMATICS
1 80029889 ELECTRICAL SCHEMATIC RT540E
2 80041182 SCHEMATIC_HYDRAULIC
5 6829101222 FINISH SPECIFICATION
7 80045851 HYD PRESSURE SETTING PROCEDURE
10 6829102873 GEAR PUMP START UP PROCEDURE
12 80031939 CRANESTAR SOFTWARE UPDATE GUID
DECALS
0 RT530E-2-4 DECAL MISCELLANEOUS DECALS 693
Manitowoc Cranes
MACHINE COMPONENT INDEX
Date: Jun 18, 2013 Rev:
Model Number
RT530E-2 (30 TON
Serial Number
233583
Item Part Description Page
1 80039076 DECAL INSTALLATION-STANDARD 695
80039077 DECAL INSTALLATION-STANDARD CAB 697
80039119 DECAL INSTALLATION-STANDARD CARRIER 703
80039518 DECAL INSTALLATION-STANDARD SS 707
6376200785 DECAL INSTALLATION – RT535E 709
(STANDARD BOOM)
2 80026385 DECAL INSTALLATION-RT530E-2 713
NOMENCLATURE

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