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Description
Grove Crane RT9150E Operator Manual – PDF DOWNLOAD
FILE DETAILS:
Grove Crane RT9150E Operator Manual – PDF DOWNLOAD
Language : English
Pages : 296
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Grove Crane RT9150E Operator Manual – PDF DOWNLOAD
GENERAL:
- It is impossible to compile a list of safety precautions covering all situations. However, there
are basic principles that must be followed during your daily routine. Safety is your primary
responsibility, since any piece of equipment is only as safe as the person at the controls. - Read and follow the information located in Model Specific Information near the end of this section.
This information has been provided to assist in promoting a safe working atmosphere for yourself
and those around you. It is not meant to cover every conceivable circumstance which could arise. It
is intended to present basic safety precautions that should be followed in daily operation. - Because you are the only part of the crane that can think and reason, your responsibility is not
lessened by the addition of operational aids or warning devices. Indeed, you must guard against
acquiring a false sense of security when using them. They are there to assist, not direct the
operation. Operational aids or warning devices can be mechanical, electrical, electronic, or a
combination thereof. They are subject to failure or misuse and should not be relied upon in place
of good operating practices. - You are the only one who can be relied upon to assure the safety of yourself and those around you.
Be a professional and follow the rules of safety. - Remember, failure to follow just one safety precaution could cause an accident that results in
death or serious injury to personnel or damage to equipment. You are responsible for the safety of yourself and those around you.
TABLE OF CONTENTS:
Grove Crane RT9150E Operator Manual – PDF DOWNLOAD
SECTION 1......................................................................................... 11 Introduction.................................................................................. 11 General................................................................................... 11 Overview of Manuals................................................................... 11 Delivery Report....................................................................... 11 Customer Support...................................................................... 11 New Owners........................................................................ 12 Safety Information.................................................................... 12 General Crane Design.................................................................. 12 Specific Crane Description............................................................ 12 Lifting Capacities (Load Chart)....................................................... 12 Basic Components...................................................................... 12 Axle Weight Distribution.............................................................. 12 Serial Number Location................................................................ 12 Transportation and Lifting Data....................................................... 12 List Of Specifications.................................................................... 13 General............................................................................... 13 Dimensions............................................................................ 13 Capacities............................................................................ 13 Torque Converter...................................................................... 13 Transmission.......................................................................... 13 Engine................................................................................ 13 Cummins QSC....................................................................... 13 Axles................................................................................. 13 Brakes................................................................................ 13 Wheels and Tires...................................................................... 13 Swing Gearbox......................................................................... 13 Boom.................................................................................. 13 Swivel Assembly....................................................................... 13 Hydraulic Pumps....................................................................... 14 Pump #1........................................................................... 14 Pump #2........................................................................... 14 Pump #3........................................................................... 14 Pump #4........................................................................... 14 Hoists................................................................................ 14 Wire Rope (Hoist Cable)................................................................... 18 General............................................................................... 18 Environmental Conditions.............................................................. 18 Dynamic Shock Loads................................................................... 18 Lubrication........................................................................... 18 Precautions and Recommendations During Inspection or Replacement...................... 18 Wire Rope Inspection (Running Ropes and Pendant Cables)............................... 19 Keeping Records................................................................... 19 Frequent Inspection............................................................... 19 Periodic Inspection............................................................... 20 Wire Rope Inspection/Replacement (All Wire Rope)...................................... 20 Seizing Wire Rope..................................................................... 20 Method 1.......................................................................... 20 Method 2.......................................................................... 21 SECTION 2......................................................................................... 23 Safety Information............................................................................ 23 Safety Messages........................................................................... 23 General............................................................................... 23 Safety Alert Symbol................................................................... 24 Signal Words.......................................................................... 24 General................................................................................... 24 Accidents................................................................................. 24 Operator’s Information.................................................................... 24 Operator’s Qualifications................................................................. 25 Operational Aids.......................................................................... 25 Load Moment Indication (LMI) Systems (If Equipped).................................... 26 Anti-Two-Blocking Device.............................................................. 26 Work Area Definition System (WADS) (If Equipped)...................................... 27 Crane Stability/Structural Strength....................................................... 27 Load Charts........................................................................... 28 Work Site............................................................................. 28 Wind Forces........................................................................... 28 Lifting Operations.................................................................... 29 Counterweight......................................................................... 30 Outrigger Lift Off.................................................................... 30 Multiple Crane Lifts.................................................................. 30 Electrocution Hazard...................................................................... 30 Set-Up and Operation.................................................................. 31 Electrocution Hazard Devices.......................................................... 32 Electrical Contact.................................................................... 32 Special Operating Conditions and Equipment............................................ 33 Personnel Handling........................................................................ 33 Environmental Protection.................................................................. 34 Maintenance............................................................................... 34 Service and Repairs................................................................... 35 Lubrication........................................................................... 35 Tires................................................................................. 36 Wire Rope............................................................................. 36 Sheaves............................................................................... 37 Batteries............................................................................. 38 Engine................................................................................ 38 Transporting the Crane.................................................................... 38 Travel Operation.......................................................................... 38 Work Practices............................................................................ 39 Personal Considerations............................................................... 39 Crane Access.......................................................................... 39 Job Preparation....................................................................... 40 Working............................................................................... 40 Lifting............................................................................... 41 Hand Signals.......................................................................... 42 Boom Extension............................................................................ 44 Parking and Securing...................................................................... 44 Shut-Down................................................................................. 44 Cold Weather Operation.................................................................... 44 Temperature Effects on Hydraulic Cylinders................................................ 45 Model Specific Information................................................................ 46 Crane Access.......................................................................... 46 Overload Inspection....................................................................... 47 Boom Inspection....................................................................... 48 Superstructure Inspection............................................................. 50 Carrier Inspection.................................................................... 52 SECTION 3......................................................................................... 55 Operating Controls And Procedures............................................................. 55 Operational Aids.......................................................................... 57 Load Moment Indicator System.......................................................... 57 Working Range Limitation.......................................................... 57 Anti-Two Block Device............................................................. 57 LMI Boom Alarm (CE Units)............................................................. 57 Control Lever Lockout System.......................................................... 57 Steering Column........................................................................... 58 Transmission Shift Lever.............................................................. 58 Turn Signal Lever..................................................................... 58 Windshield Wiper/Washer Control................................................... 58 Horn.................................................................................. 58 Ignition Switch....................................................................... 58 Left Turn Signal Direction Indicator.................................................. 58 Right Turn Signal Direction Indicator................................................. 59 Park Brake Switch..................................................................... 59 Headlights Switch..................................................................... 59 Drive Select Switch................................................................... 59 Hazard Lights Switch.................................................................. 59 Engine Idle Increase/Decrease Switch.................................................. 59 Steering Column Left side and Floor....................................................... 60 Steering Column Tilt/Telescope Lever.................................................. 60 Cup Holder............................................................................ 60 360° Swing Lock Pedal................................................................. 60 Swing Brake Pedal..................................................................... 60 Service Brake Foot Pedal.............................................................. 60 Throttle Pedal........................................................................ 60 Right Side Console........................................................................ 61 LMI Control Panel..................................................................... 61 LMI Override Switch................................................................... 61 ECOS Control Panel.................................................................... 61 Emergency Stop Switch................................................................. 61 Turntable Lock Pin Control Handle..................................................... 61 Accessory Outlet...................................................................... 62 Diagnostic Connector.................................................................. 62 Level Indicator....................................................................... 62 Overhead Controls and Features............................................................ 62 Skylight Window Latch................................................................. 62 Skylight Wiper and Wiper Motor........................................................ 62 Skylight Sunscreen.................................................................... 62 Overhead Light........................................................................ 62 Cab Circulating Fan................................................................... 62 Right Side Window Latch............................................................... 62 Overhead Console (Right Side)......................................................... 62 Heater/Air Conditioner Fan Switch................................................. 63 Heater Control Switch............................................................. 63 Air Conditioner Switch............................................................ 63 Boom Light Switch (Optional)...................................................... 63 Skylight Wiper Switch............................................................. 63 Work Lights Switch................................................................ 63 Aircraft Warning Light Switch (Optional).......................................... 63 DPF Regeneration Switch (Tier 4 Engines Only)..................................... 63 Engine Throttle Switch............................................................ 64 Seat-Mounted Controls..................................................................... 64 Right-Hand Armrest Assembly........................................................... 64 Seat Adjustment Lever................................................................. 64 Seat Back Adjustment Lever............................................................ 64 Seat Assembly Adjustment Lever........................................................ 65 Armrest Adjustment Knob............................................................... 65 Left-Hand Armrest Assembly............................................................ 65 Right-Hand Armrest Controls............................................................... 65 Main Hoist or Telescope/Boom Lift Controller.......................................... 65 High Speed Main and Auxiliary Hoist Boost Button...................................... 66 Work Horn Button...................................................................... 66 Hoist Rotation Indicators............................................................. 66 Main Hoist (I) Switch................................................................. 66 Boom Lift Switch...................................................................... 66 Boom Telescope Switch................................................................. 66 Luffing Jib Switch (Optional)......................................................... 66 Cab Tilt Switch....................................................................... 66 Left-Hand Armrest Controls................................................................ 66 Auxiliary Hoist/Swing Gear Controller................................................. 66 High Speed Lift/Telescope Boost Button................................................ 66 Swing Gear Freewheel Button........................................................... 67 Hoist Rotation Indicators............................................................. 68 Swing Gear Switch..................................................................... 68 Crane Function Switch................................................................. 68 Auxiliary Hoist (II) Switch........................................................... 68 Differential Lock Switch (Optional)................................................... 68 Rear Steer Control Switch............................................................. 68 Lift Switch (CE Option)............................................................... 68 Miscellaneous Cab Controls and Features................................................... 68 Cab Door.............................................................................. 68 Outside Handle/Latch.............................................................. 68 Inside Door Latch................................................................. 69 Fire Extinguisher..................................................................... 69 Emergency Exit........................................................................ 69 Dead Man’s Switch and Seat Contact Switch............................................. 69 Jib Release Pole...................................................................... 69 LMI Lockout Alarm..................................................................... 69 ECOS Control Unit......................................................................... 70 Common Elements....................................................................... 70 Main Menu................................................................................. 74 Outriggers Submenu........................................................................ 80 Outriggers Submenu.................................................................... 80 Swing Gear and Brake Submenu.............................................................. 83 Swing Gear and Brake Submenu.......................................................... 83 Telescope Submenu......................................................................... 85 Telescoping Submenu................................................................... 85 Description of Telescope Section Views................................................ 89 Telescope Mechanism Error Messages.................................................... 90 Working Range Limitation submenu.......................................................... 91 Entering Limit Values................................................................. 91 Working Range Limitation Submenu.................................................. 91 Display of the Swing Angles....................................................... 95 Entering the Permissible Swing Range.............................................. 95 Swing Angle A................................................................. 95 Swing Angle B................................................................. 95 Entering Points and Objects....................................................... 95 Representation of Points and Objects.......................................... 96 Entering objects.............................................................. 96 Deleting Points............................................................... 97 Entering Limit Values/Objects Manually................................................ 97 Overall Height/Working Radius..................................................... 97 Swing Angles...................................................................... 97 Entering a Limit Value............................................................ 97 Objects........................................................................... 98 Shutdown by Working Range Limiter..................................................... 99 Monitoring submenu........................................................................100 Monitoring Submenu....................................................................100 Power Unit Speed Submenu..................................................................101 Power Unit Speed Submenu..............................................................101 Changing values.......................................................................101 Counterweight Submenu.....................................................................102 Counterweight Submenu.................................................................102 Settings Submenu..........................................................................105 Settings Submenu......................................................................105 Adjusting the Brightness of the Display...............................................110 Lamp Test.............................................................................111 Operating Hours.......................................................................112 Operating Hours Submenu...........................................................112 Entering the Current Telescope Status.................................................113 Entering LMI Telescope Values.....................................................113 Approving Entered Telescope Values................................................113 Warning Messages..........................................................................115 Meaning of the Symbols................................................................115 Exiting the Submenu...................................................................115 Warning Submenu.......................................................................116 Error Messages............................................................................119 Opening the Submenu...................................................................119 Exiting the Submenu...................................................................119 Error Submenu.........................................................................119 LMI Control Unit..........................................................................121 Common Elements.......................................................................121 LMI Early Warning.....................................................................125 LMI Shutdown..........................................................................125 Shutdown Due to Overload..........................................................125 Canceling a Shutdown..............................................................126 LMI Override..........................................................................126 Overriding the LMI................................................................126 Canceling the Override............................................................126 Anti Two-Block Switch Override....................................................126 LMI Main Menu.............................................................................128 LMI Main Menu.........................................................................128 Rigging Mode Submenu......................................................................131 Opening the Submenu...................................................................131 Rigging Mode Menu.....................................................................131 Entering the Rigging Mode.............................................................134 Entering Individual Components....................................................134 To Switch ON Input Mode...........................................................134 Selecting Values..................................................................134 Counterweight.................................................................135 Boom System...................................................................135 Outrigger Deployment..........................................................135 Swing Range...................................................................136 Entering the LMI Code.............................................................136 Entering the Reeving..............................................................136 Approve the Rigging Mode..........................................................137 Confirming Rigging Mode.......................................................137 Accepting Rigging Mode........................................................137 Rigging Mode Monitoring Submenu.......................................................138 Rigging Mode Monitoring Menu......................................................138 LMI Monitoring Submenu....................................................................139 Opening the Submenu...................................................................139 Monitoring Submenu....................................................................139 Error Messages in the Monitoring Submenu..............................................144 Error Message without Shutdown....................................................144 Error Message with Shutdown.......................................................144 Lifting Capacity Tables Submenu...........................................................145 Opening the Submenu...................................................................145 Lifting Capacity Tables Menu..........................................................145 Working Range Submenu.....................................................................149 Opening the Submenu...................................................................149 Working Range Menu....................................................................149 Settings Submenu..........................................................................152 Opening the Submenu...................................................................152 Cancel the Input......................................................................152 Settings Submenu......................................................................152 Error Submenu.............................................................................154 Opening the Submenu...................................................................154 Exiting the Submenu...................................................................154 Error Submenu.........................................................................154 Error Codes...........................................................................156 Operating Procedures......................................................................158 New Crane Conditioning................................................................158 Pre-Starting Checks...................................................................158 Fuel Supply.......................................................................158 Engine Oil........................................................................158 Engine Coolant....................................................................158 Batteries.........................................................................158 Signal and Running Lights.........................................................158 Foot and Parking Brakes...........................................................158 Daily Lubrication.................................................................158 Hydraulic Reservoir and Filter....................................................158 Tires.............................................................................158 Wire Rope.........................................................................158 Hook Block........................................................................158 Boom..............................................................................158 Air Cleaner.......................................................................158 Access Hole Covers (CE Units).....................................................158 Wind Forces...........................................................................159 Cold Weather Operation................................................................159 Operation Below -40°F.............................................................159 Operation Below -40°C.............................................................159 Preheating the Hydraulic Oil......................................................159 Preheating....................................................................160 Battery Disconnect....................................................................160 Engine Operation......................................................................160 Starting Procedure................................................................160 Warm Engine...................................................................161 Cold Engine...................................................................161 Idling the Engine.............................................................161 Racing the Engine.............................................................162 Shutdown Procedure................................................................162 Diesel Particulate Filter (Tier 4 Engines Only).......................................162 Crane Travel Operation................................................................162 Traveling - General...............................................................162 Traveling with Boom Extension and/or Insert Erected...............................163 36 ft (11 m)/59 ft (18 m) Extension...........................................163 59 ft (18 m) Extension Plus 26 ft (8 m)/ 19 ft (6 m) Extension Inserts........163 12 ft (3.6 m) Extension.......................................................163 Extended Travel...................................................................163 Moving the Crane..................................................................163 Steering..........................................................................164 Front Wheel Steering..............................................................164 Rear Wheel Steering...............................................................164 Four Wheel Steering...............................................................164 Crabbing..........................................................................164 Secondary Steering (CE Units).....................................................164 Traveling - Forward...............................................................164 Traveling - Reverse...............................................................165 Four-Wheel Drive Operation........................................................165 Travel On Slopes......................................................................165 Proper Operation of Differential Lock.............................................166 General.......................................................................166 Operation.....................................................................166 Proper Operation of Axle Oscillation Lockouts.....................................166 General Crane Operation...............................................................167 Pump Drive........................................................................167 Operating the Crane On Outriggers.................................................167 Control Lever Operation...........................................................167 Preload Check.....................................................................167 Using Your Load Chart.................................................................167 Counterweight Installation/Removal....................................................168 Extending the Lifting Cylinders...................................................169 Retracting the Lifting Cylinders..................................................169 Locking/Unlocking Counterweight Lift Cylinders....................................170 Locking/Unlocking the Counterweight...............................................170 Crane Functions...........................................................................171 Operation of the Load Moment Indicator (LMI)..........................................171 Switching on the LMI..............................................................171 After Crane Shutdown of up to 48 Hours........................................172 After Crane Shutdown of more than 48 Hours....................................172 Prior to Crane Operation..............................................................172 Opening the Submenu Manually......................................................172 Verify Rigging....................................................................173 Verify Hoists Display.............................................................173 How to Switch the Hoist Display...............................................173 Verify Reeving....................................................................174 Deploying the Outriggers..............................................................174 Engaging the Mid-Extend Lock Pin..................................................175 Stowing the Mid-Extend Lock Pin...................................................175 Outrigger Monitoring System (OMS) LMI Display (Optional—Standard in North America)....175 Fully Retracted or 0% Deployed....................................................175 Mid-Extended or 50% Deployed......................................................175 Fully Extended or 100% Deployed...................................................176 Error Code Display................................................................176 ECOS Error Reporting..............................................................177 Stowing the Outriggers................................................................177 Rotating the Superstructure...........................................................178 Swing Operation Prerequisites.....................................................178 Rotating the Superstructure.......................................................178 Rotating Superstructure with Counterweight........................................179 Elevating/Lowering the Boom...........................................................180 Boom Elevating/Lowering Operation.................................................180 Lowering the Boom to a Horizontal Position........................................181 Lowering Boom to Horizontal with Boom Extension Installed.....................181 Tilting the Crane Cab.................................................................181 To Raise the Cab..................................................................181 To Lower the Cab..................................................................181 Telescoping the Boom..................................................................182 Telescope Mechanism...............................................................182 Fixed Length, Intermediate Length, Telescoping Length.............................182 Current Telescope Display, (Figure 3-133).........................................182 Telescope System Overview.........................................................183 Telescoping Process...............................................................183 Telescoping with Teleautomation.......................................................185 To Switch on Input Mode...........................................................185 To Enter Values...................................................................185 Telescope Operation...............................................................186 Canceling Teleautomation..........................................................187 Example of Telescoping with Teleautomation........................................187 Manual Telescoping....................................................................188 Checking the Initial Position.....................................................188 Current Telescope Status......................................................189 Position of the Telescope Cylinder............................................189 Position of the Locking Pins..................................................189 Unlocking the Telescope Cylinder..................................................190 Prerequisites.................................................................190 To Select Unlock..............................................................190 Unlocking the Telescoping Cylinder............................................190 Extending/ Retracting the Telescope Cylinder......................................191 Prerequisites.................................................................191 Extend/Retract................................................................191 Lock Telescope Cylinder...........................................................192 Prerequisites.................................................................192 To Select Lock................................................................192 Locking the Telescope Cylinder................................................193 Unlocking the Telescopic Section..................................................193 Prerequisites.................................................................193 To Select Unlock..............................................................193 Unlocking the Telescopic Section..............................................194 Telescoping the Telescopic Section................................................195 Prerequisites.................................................................195 Telescoping...................................................................195 Locking the Telescopic Section....................................................195 Prerequisites.................................................................195 To Select Lock................................................................195 Locking the Telescopic Section................................................196 Telescoping the Main Boom in the Horizontal Position..................................196 Telescoping with Rigged Boom Extension................................................196 Extending/Retracting the Boom.....................................................196 Telescope Emergency Program...........................................................197 Starting the Emergency Program....................................................197 Determining the Type of Error.....................................................198 If There is an Error on the Length Indicator......................................199 Inspections Prior to Telescoping..............................................199 Retracting and Locking A Telescopic Section...................................200 Unlocking the Telescope Cylinder..............................................200 Extending and Locking the Telescope Cylinder......................................201 If There is an Error at a Proximity Switch........................................201 Required Inspection...........................................................202 Retracting....................................................................202 Terminating the Emergency Program.................................................202 Tables for Approaching the Locking Points.........................................203 Locking Points for the Telescoping Cylinder...................................203 Locking Points for the Telescopic Sections....................................203 Hoist Operation.......................................................................204 Lowering and Raising the Hoist Cable..............................................204 Main Hoist....................................................................204 Auxiliary Hoist...............................................................204 Hoist Speed Range Selection.......................................................205 Boom Extensions.......................................................................205 Setting the LMI...................................................................205 Load Bearing Capacities...........................................................206 Raising and Lowering the Hydraulic Boom Extension.................................206 Hydraulic Boom Extension Operation — Cab......................................206 Hydraulic Boom Extension Operation — Remote Station...........................207 Two Hook-Operation................................................................207 Stowing and Parking...................................................................208 Unattended Crane......................................................................208 SECTION 4.........................................................................................209 Set-up And Installation.......................................................................209 General...................................................................................209 Accessing the Hoist area..................................................................209 Travel Configuration..................................................................210 Working Configuration.................................................................210 Hoist Cable (Wire Rope)...................................................................210 Removing the Old Cable................................................................210 Installing a New Cable................................................................211 Cable Reeving.............................................................................212 Dead-End Rigging/Wedge Sockets............................................................213 Installing Wedge and Socket...........................................................213 Counterweight Removal and Installation....................................................220 Counterweight Stand Installation......................................................220 Standard Fabricated Counterweight Installation........................................220 Standard Fabricated Counterweight Removal.............................................221 Heavy Fabricated Counterweight Installation...........................................222 Heavy Fabricated Counterweight Removal................................................222 Counterweight Stand Removal...........................................................223 Outrigger Removal and Installation........................................................224 Bleed Valve Operation.................................................................224 Outrigger Box Removal.................................................................224 Outrigger Box Installation............................................................226 Boom Extensions...........................................................................227 Installing the Folding Boom Extension.................................................228 Securing Extension with Tag Line (Rope)...............................................229 Relieving the Load on Connecting Lugs.................................................229 Extension Erecting Warnings and Requirements..........................................229 Erecting Procedure: 36 ft (11 m) Extension............................................229 Erecting Procedure: 59 ft (22 m) Extension............................................232 Extension Electrical Connections......................................................235 36 ft (11m) Extension Electrical Connections......................................235 59 ft (18 m) Extension Electrical Connections.....................................235 Disconnect Electrical Connections to the 59 ft (18 m) Section.................235 Connecting the Anti-Two Block Switch..................................................236 36 ft (11 m) Extension A2B Installation...........................................236 36 ft (11 m) Extension A2B Removal................................................236 59 ft (18 m) Extension A2B Installation...........................................236 Extension Hydraulic Connections (Optional Hydraulic Extension)........................237 Checking the Locking Device on the Hose Drum......................................237 Unlocking the Drum............................................................237 Locking the Drum..............................................................237 Hydraulic Hose Installation.......................................................237 Position for Main Boom Operation..................................................238 Establishing the Hydraulic Connection.............................................238 Disconnecting the Hydraulic Connection............................................239 Secure the hoses on the holder (1) on the 11 m (36 ft)................................239 Folding Deflection Sheaves............................................................239 Deploying the Rear Deflection Sheave..............................................239 Stowing Rear Deflection Sheave....................................................239 Deploying the Front Deflection Sheave.............................................240 Folding In Front Deflection Sheave................................................240 Positioning/Removing the Hoist Cable..................................................240 Positioning Hoist Cable...........................................................240 Removing Hoist Cable..............................................................240 Mechanical Luffing Jib (Adjustable Boom Extension)....................................241 Extension Angle Adjusting Mechanism...............................................241 Setting the Angle with an Auxiliary Crane.........................................241 Setting the Angle without an Auxiliary Crane......................................241 Entering the LMI Code.........................................................242 Setting an Angle of 20° or 40°................................................242 Inclining the Crane...............................................................242 Stowing the Folding Boom Extension....................................................243 Requirements for Stowing the Boom Extensions......................................243 Stowing Procedure: 23 ft (7 m) Boom Extension.....................................243 Stowing Procedure: 59 ft (18 m) Extension.........................................244 Boom Extension Transport Condition....................................................246 Transport Condition with Extensions Installed.....................................246 With the 59 ft (18 m) Extensions Folded at the Side...........................247 With the 23 ft (7 m) Extension Only Folded at the Side........................247 Installing and Removing the 26 ft (8 m) and 19 ft (6 m) Extension Inserts.............247 Installation......................................................................247 Removal...........................................................................247 Extension Electrical Connection...................................................248 Connecting Main Boom to the 26 ft (8 m) Extension.............................248 Disconnecting Main Boom Electrical Connection.................................248 Connecting the Folding Extension Electrical Circuit...........................249 Disconnecting the Folding Extension Electrical Circuit........................249 Extension Hydraulic Connection....................................................249 Connecting Main Boom Hydraulics...............................................250 Disconnecting Main Boom Hydraulics............................................250 Connecting the Folding Extension Hydraulics...................................250 Disconnecting the Folding Extension Hydraulics................................250 Folding the Deflection Sheave on the 26 ft (8 m) Extension........................251 Folding Out the Deflection Sheave.............................................251 Folding In the Deflection Sheave..............................................251 Positioning/Removing the Hoist Cable..............................................252 Positioning the Cable.........................................................252 Removing the Cable............................................................252 Auxiliary Single-sheave Boom Nose.........................................................253 Installation..........................................................................253 Removal...............................................................................253 Working Position......................................................................254 Rigging the auxiliary boom nose.......................................................254 Transport Position....................................................................254 Heavy Duty Luffing Boom Extension.........................................................255 Installation and Removal..............................................................255 Heavy Duty Nose Sheave................................................................255 Work Position.....................................................................255 Stowed Position.......................................................................255 Anemometer/Aircraft warning Light.........................................................255 Mounting the Anemometer/Aircraft Warning Light........................................255 Removing the Anemometer/Aircraft Warning Light........................................256 SECTION 5.........................................................................................257 Lubrication...................................................................................257 General...................................................................................257 Lubrication Intervals.................................................................257 Standard Lubricants Package...............................................................258 Arctic Conditions.........................................................................258 Below 0°F (–18°C).....................................................................258 Down to –40°F (–40°C).................................................................259 ALL Weather Package & Lubricants..................................................259 Surface Protection for Cylinder Rods......................................................260 Wire Rope Lubrication.....................................................................260 Lubrication Points........................................................................261 CraneLUBE.............................................................................261 Safety................................................................................261 Steering and Suspension...............................................................262 Axles.................................................................................264 Drive Train...........................................................................266 Drive Train (continued)...............................................................268 Outriggers............................................................................270 Hydraulic.............................................................................272 Turntable.............................................................................274 Cab Tilt..............................................................................276 Lift Cylinder.........................................................................278 Hoist.................................................................................280 Boom..................................................................................282 Boom (continued)......................................................................284 Boom Extension........................................................................286 Boom..................................................................................288 SECTION 6.........................................................................................291 Maintenance Checklist.........................................................................291 General...................................................................................291 Instructions..............................................................................291 Daily or 10 Hour Check List...........................................................291
Customer Support: [email protected]
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V
