Grove Crane TMS700E Service Manual 116-00 – PDF DOWNLOAD

Description

Grove Crane TMS700E Service Manual 116-00 – PDF DOWNLOAD

FILE DETAILS:

Grove Crane TMS700E Service Manual 116-00 – PDF DOWNLOAD

Language : English
Pages : 326
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Grove Crane TMS700E Service Manual 116-00 – PDF DOWNLOAD

INTRODUCTION:
Description:

• This Manual provides information for the maintenance of the Model TMS700E Series Grove Crane (see Figure 1-1).
  The lift capacities are listed on the Load Chart in the superstructure cab.
• The carrier incorporates a high strength, low alloy steel, all welded triple box section steel
  frame. The 8x4x4 carrier utilizes two drive axles and two steer axles. Axle steering is power
  assist controlled and controlled by the steering wheel. The engine is mounted at the front of the
  crane carrier and provides motive power through an 11 speed forward and three speed reverse manual
  transmission.
• The outriggers are single stage, double box, telescopic beam type outriggers. The outriggers have
  three positions; fully extended, intermediate (50%) extended, and fully retracted.
  The superstructure is capable of 360 degree rotation in either direction. All crane functi ons,
  with except ion of counterweight removal, are controlled from the fully enclosed cab
  mounted on the superstructure.
• One boom is available on the crane; a four section, full power, synchronized, 10.84 to 33.5 meter
  (35 to 110 foot) boom. Additional reach is obtained by utilizing one of two optional boom
  extensions; a 9.75 meter (32 foot) fixed length offsettable swingaway and a 9.75 to 17.07 meter (32
  to 56 foot) folding offsettable swingaway. A 6.1 meter (20 foot) and a 12.2 meter (40 foot) lattice
  insert is also a ailable for use between the boom nose and the swingaway.

TABLE OF CONTENTS:

Grove Crane TMS700E Service Manual 116-00 – PDF DOWNLOAD

SECTION 1INTRODUCTION
SECTION 2HYDRAULIC SYSTEM
SECTION 3ELECTRIC SYSTEM
SECTION 4BOOM
SECTION 5HOISTS
SECTION 6SWING
SECTION 7POWER TRAIN
SECTION 8UNDERCARRIAGE
SECTION 9LUBRICATION

SECTION 1 Introduction
Description 1-1
List Of Specifications 1-1
General 1-1
Dimensions 1-1
Capacities 1-1
Transmission 1-1
Clutch 1-1
Engine 1-1
Axles 1-2
Brakes 1-2
Wheel And Tires 1-2
Swing Gearbox 1-2
Boom 1-2
Swivel Assembly 1-2
Hydraulic Pumps 1-2
Hoists 1-2
General Maintenance 1-8
Cleanliness 1-8
Removal and Installation 1-8
Disassembly and Assembly 1-8
Pressing parts 1-8
Locks 1-8
Wires and Cables 1-9
Bearings 1-9
Gaskets 1-9
Batteries 1-9
Hydraulic Systems 1-10
Electrical System 1-11
Fatigue of Welded Structures 1-11
Loctite 1-11
Fasteners and Torque Values 1-12
Wire Rope 1-15
Environmental Conditions 1-15
Dynamic Shock Loads 1-15
Lubrication 1-16
Precautions and Recommendations During Inspection or Replacement 1-16
Wire Rope Inspection (Running Ropes and Pendant Cables) 1-16
Wire Rope Inspection (Boom Extension and Retraction Cables) 1-17
Wire Rope Replacement (All Wire Rope) 1-17
Seizing Wire Rope 1-18
Installing FLEX-X 35 Wire Rope 1-19
Procedures for Cutting and Preparing FLEX-X 35 1-19
SECTION 2 Hydraulic System
Description 2-1
Maintenance 2-4
Hydraulic Oil Recommendations 2-4
Removing Air From The Hydraulic System 2-5
Parts Replacement 2-5
Directional Control Valves 2-5
Supply Pressure And Return Circuit 2-6
Description 2-6
Maintenance 2-9
TABLE OF CONTENTS TMS700E
TOC-2
Oil Cooler 2-12
Description 2-12
Maintenance 2-12
Hydraulic Pumps 2-14
Description 2-14
Maintenance 2-14
Pump Drive 2-16
Description 2-16
Maintenance 2-16
Valves 2-19
General 2-19
Pressure Setting Procedures 2-22
Description 2-22
Maintenance 2-22
Directional Control Valves 2-29
Description 2-29
Maintenance 2-29
Check Valves 2-35
Description 2-35
Maintenance 2-35
Hydraulic Remote Control Valve 2-36
Description 2-36
Maintenance 2-36
Outrigger Selector Valve 2-39
Description 2-39
Maintenance 2-39
Outrigger Control Manifold 2-41
Description 2-41
Maintenance 2-41
Pilot Operated Check Valve 2-43
Description 2-43
Maintenance 2-43
Holding Valves 2-44
Description 2-44
Maintenance 2-44
Swing Brake and Armrest Lockout Valve Manifold 2-45
Description 2-45
Maintenance 2-45
High Speed Boost Selector Valve 2-47
Description 2-47
Maintenance 2-47
Front Center Stabilizer Relief Valve 2-48
Description 2-48
Maintenance 2-48
Pump Mounted Relief Valve 2-49
Description 2-49
Maintenance 2-49
Needle Valve 2-50
Description 2-50
Maintenance 2-50
Needle Valve With Reverse Free Flow Check 2-51
Description 2-51
Maintenance 2-51
Swing Power Brake Valve 2-52
Description 2-52
Maintenance 2-52
Swing Brake Release Valve 2-53
TOC-3
TMS700E TABLE OF CONTENTS
T
OC
Description 2-53
Maintenance 2-53
Priority Flow Divider Valve 2-54
Description 2-54
Maintenance 2-54
Charge Air Cooler Flow Control Valve 2-55
Description 2-55
Maintenance 2-55
Cylinders 2-56
General 2-56
Maintenance 2-56
Lift Cylinder 2-58
Description 2-58
Maintenance 2-58
Lower Telescope Cylinder 2-61
Description 2-61
Maintenance 2-61
Upper Telescope Cylinder 2-65
Description 2-65
Maintenance 2-65
Steer Cylinder 2-68
Description 2-68
Maintenance 2-68
Outrigger Extension Cylinder 2-72
Description 2-72
Maintenance 2-72
Outrigger Stabilizer Cylinder 2-75
Description 2-75
Maintenance 2-75
Center Front Stabilizer Cylinder 2-79
Description 2-79
Maintenance 2-79
Counterweight Removal Cylinder 2-83
Description 2-83
Maintenance 2-83
SECTION 3 Electric System
Description 3-1
General 3-1
Alternator 3-1
Battery 3-1
Carrier Relay and Circuit Breaker Panel 3-1
Superstructure Relay Panel and Fuse Panel 3-4
Maintenance 3-8
General 3-8
General Troubleshooting 3-8
Troubleshooting Engine Starting Problems 3-9
Troubleshooting Engine Charging Problems 3-9
Troubleshooting Accessories 3-9
Troubleshooting Swivel-Caused Electrical Problems 3-10
Connector Troubleshooting 3-10
Troubleshooting Lights 3-10
Troubleshooting Gauges and Meters 3-11
Troubleshooting Alarms, Indicators, and Emergency Components 3-12
Troubleshooting Crane Components and Accessories 3-13
Alternator Replacement 3-14
TABLE OF CONTENTS TMS700E
TOC-4
Starter Replacement 3-15
Battery Replacement 3-15
Relay Panel component Replacement 3-15
Instrument Replacement 3-16
Switch Replacement 3-16
Windshield Wiper Assembly Replacement 3-17
Windshield Washer Assembly Replacement 3-18
Skylight Wiper Assembly Replacement 3-19
SECTION 4 Boom
Description 4-1
Theory Of Operation 4-1
Boom Extension 4-1
Boom Retraction 4-1
Maintenance 4-1
Removal 4-1
Disassembly 4-3
Boom Nose Sheaves 4-8
Assembly 4-8
Installation 4-12
Functional Check 4-12
Inspection 4-12
Boom Alignment and Servicing 4-13
Cam Operated Check Valve Adjustment 4-13
Guide Block Adjustment 4-13
Boom Extension and Retraction Cable 4-15
Maintenance 4-15
Inspection 4-15
Adjustment 4-15
Telescope Circuit 4-17
Description 4-17
Theory Of Operation 4-17
Maintenance 4-17
Removal and installation 4-19
Disassembly and Assembly 4-19
Lift Circuit 4-20
Description 4-20
Theory Of Operation 4-20
Maintenance 4-20
Swingaway Boom Extension 4-24
Description 4-24
Maintenance 4-24
Hook Block 4-33
Description 4-33
Maintenance 4-33
SECTION 5 Hoist and Counterweight
Description 5-1
Theory Of Operation 5-1
Maintenance 5-1
Removal 5-1
Installation 5-1
Functional Check 5-3
Preventative Maintenance 5-3
Hoist To Boom Alignment 5-4
Preparation 5-4
TOC-5
TMS700E TABLE OF CONTENTS
T
OC
Tools Required 5-4
Procedure 5-4
Vane Type Motors 5-6
Description 5-6
Maintenance 5-6
Idler Drum and Cable Follower 5-7
Description 5-7
Maintenance 5-7
Hoist Drum Indicator System 5-10
Description 5-10
Maintenance 5-10
Hoist Control Valves 5-13
Description 5-13
Counterweight 5-14
Description 5-14
Maintenance 5-14
SECTION 6 Swing System
Description 6-1
Theory Of Operation 6-1
Swing Drive 6-1
Swing Brake 6-1
Maintenance 6-3
Troubleshooting 6-3
Swing Motor 6-6
Description 6-6
Maintenance 6-6
Swing Gearbox and Brake 6-7
Description 6-7
Maintenance 6-7
Swing Bearing 6-9
Description 6-9
Maintenance 6-9
Swivels 6-14
Description 6-14
Hydraulic Swivel 6-16
Description 6-16
Theory Of Operation 6-16
Maintenance 6-16
Two Port Water Swivel 6-17
Description 6-17
Maintenance 6-18
Installation 6-18
Electrical Swivel 6-18
Description 6-18
Theory Of Operation 6-19
Maintenance 6-19
SECTION 7 Power Train
Description 7-1
Maintenance 7-1
Removal 7-1
Installation 7-3
Engine Drive Belts 7-3
Engine Control System 7-5
Description 7-5
TABLE OF CONTENTS TMS700E
TOC-6
Fuel System 7-7
Description 7-7
Maintenance 7-7
Air Intake System 7-9
Description 7-9
Maintenance 7-9
Water Cooling System 7-14
Description 7-14
Maintenance 7-14
Drive Train 7-21
Description 7-21
Maintenance 7-21
Clutch 7-23
Description 7-23
Theory Of Operation 7-23
Maintenance 7-25
Gearshift 7-32
Description 7-32
Maintenance 7-32
Manual Transmission 7-34
Description 7-34
Theory Of Operation 7-34
Maintenance 7-34
Transmission Shift Air System 7-39
Description 7-39
Theory Of Operation 7-39
SECTION 8 UnderCarriage
Front Axle And Suspension 8-1
Description 8-1
Maintenance 8-1
Steering System 8-10
Description 8-10
Maintenance 8-10
Steering Pump 8-13
Description 8-13
Steering Gearbox 8-13
Description 8-13
Maintenance 8-13
Steer Cylinder 8-14
Description 8-14
Maintenance 8-14
Rear Axle And Suspension 8-15
Description 8-15
Maintenance 8-15
Wheels And Tires 8-19
Description 8-19
Maintenance 8-19
Brakes 8-21
Description 8-21
Maintenance 8-21
Front Brakes 8-21
Description 8-21
Maintenance 8-21
Automatic Slack Adjuster 8-27
Description 8-27
TOC-7
TMS700E TABLE OF CONTENTS
T
OC
Maintenance 8-28
Rear Brakes 8-29
Description 8-29
Maintenance 8-29
Automatic Slack Adjuster 8-35
Description 8-35
Maintenance 8-35
Air System 8-38
Description 8-38
Theory Of Operation 8-38
Maintenance 8-38
Air System Components 8-42
Description 8-42
Maintenance 8-45
Outriggers 8-53
Description 8-53
Theory Of Operation 8-53
Maintenance 8-54
Outrigger Beam 8-57
Description 8-57
Theory Of Operation 8-57
Maintenance 8-57
Outrigger Extension Cylinder 8-59
Description 8-59
Maintenance 8-59
Outrigger Stabilizer Cylinder 8-60
Description 8-60
Maintenance 8-60
Outrigger System Valves 8-62
Description 8-62
Center Front Stabilizer Cylinder 8-62
Description 8-62
Maintenance 8-62
SECTION 9 Lubrication
General 9-1
Arctic Conditions Below -18°C (0°F) 9-1
Lubrication Points 9-1
Carrier Lubrication 9-2
Superstructure Lubrication 9-7
Boom, Boom Extension, and Boom Accessories Lubrication 9-8
Wire Rope Lubrication 9-11

Need help? Contact: [email protected]

S.V