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Grove TMS800E Crane Operator Manual 132-03 PDF Download
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Grove Crane TMS800E Operator’s Manual 132-03 – PDF DOWNLOAD
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Description
Grove Crane TMS800E Operator’s Manual 132-03 – PDF DOWNLOAD
FILE DETAILS:
Grove Crane TMS800E Operator’s Manual 132-03 – PDF DOWNLOAD
Language : English
Pages : 235
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
DESCRIPTION:
Grove Crane TMS800E Operator’s Manual 132-03 – PDF DOWNLOAD
INTRODUCTION:
GENERAL:
- This Handbook provides important information for the operator of the TMS800E Series Grove Crane.
Before placing the crane in service, take time to thoroughly familiarize yourself with the contents
of this manual. After all sections have been read and understood, retain the manual for future
reference in a readily accessible location. - The Grove crane has been designed for maximum performance with minimum maintenance. With
proper care, years of trouble-free service can be expected. - Constant improvement and engineering progress makes it necessary that we reserve the right to make
specification and equipment changes without notice. - Grove and our Dealer Network want to ensure your satisfaction with our products and
customer support. Your local dealer is the best equipped and most knowledgeable to assist you for
parts, service and warranty issues. They have the facilities, parts, factory trained personnel, and
the information to assist you in a timely manner. We request that you first contact them for
assistance. If you feel you need factory assistance, please ask the dealer’s service
management to coordinate the contact on your behalf. - Engine operating procedures and routine maintenance procedures are supplied in a separate manual with each crane, and should be referred to for detailed information.
TABLE OF CONTENTS:
Grove Crane TMS800E Operator’s Manual 132-03 – PDF DOWNLOAD
TMS800E OM Ctrl132-03........................................................................ 1 Front Cover.............................................................................. 1 TOC...................................................................................... 3 SECTION 1................................................................................ 9 Introduction......................................................................... 9 General.......................................................................... 9 SECTION 2................................................................................ 15 Safety Information................................................................... 15 Diesel Engine Exhaust............................................................ 15 Battery Posts, Terminals, and Related Accessories................................ 15 Safety Messages.................................................................. 15 General...................................................................... 15 Safety Alert Symbol.......................................................... 15 Signal Words................................................................. 15 General.......................................................................... 15 Operator’s Information........................................................... 16 Operational Aids................................................................. 16 Crane Stability/Structural Strength.............................................. 18 Load Charts.................................................................. 18 Work Site.................................................................... 19 Lifting Operations........................................................... 19 Counterweight................................................................ 20 Load Moment Indicating (LMI) Systems............................................. 21 Two-Blocking................................................................. 21 Electrocution Hazard............................................................. 21 Set-Up and Operation......................................................... 22 Electrocution Hazard Devices................................................. 22 Electrical Contact........................................................... 23 Special Operating Conditions and Equipment................................... 23 Crushing Hazards................................................................. 24 Personnel Handling............................................................... 24 Travel Operation................................................................. 25 Accidents........................................................................ 25 Maintenance...................................................................... 26 Service and Repair........................................................... 26 Lubrication.................................................................. 26 Wire Rope.................................................................... 27 Batteries........................................................................ 28 Engine........................................................................... 28 Work Practices................................................................... 28 Crane Access................................................................. 28 Job Preparation.............................................................. 28 Working...................................................................... 29 Lifting...................................................................... 29 Hand Signals................................................................. 30 Transporting The Crane........................................................... 30 Shut-Down........................................................................ 30 Boom Extension/Jib............................................................... 31 Cold Weather Operation........................................................... 31 Temperature Effects on Hydraulic Cylinders....................................... 31 SECTION 3................................................................................ 37 Operating Controls and Procedures.................................................... 37 Carrier Cab...................................................................... 37 Engine Controls and Indicators............................................... 37 Travel Controls and Indicators............................................... 38 Craning Controls and Indicators.............................................. 42 Accessory Controls and Indicators............................................ 42 Additional Carrier Controls and Indicators................................... 44 Superstructure Cab............................................................... 46 Engine Controls and Indicators............................................... 46 Craning Controls and Indicators.............................................. 47 Accessory Controls and Indicators............................................ 53 Operating Procedures............................................................. 55 Breaking In A New Carrier.................................................... 55 Pre-Starting Checks.......................................................... 55 Cold Weather Operation....................................................... 56 Engine Operation............................................................. 56 General Crane Operation...................................................... 58 Using Your Load Chart........................................................ 58 Crane Functions.............................................................. 60 Operational Aids............................................................. 65 Crane Travel Operation....................................................... 65 Manual Transmission and Clutch............................................... 68 Rear Tandem Inter-Axle/Cross-Axle Locks...................................... 71 Service/Parking Brakes....................................................... 71 Engine Braking............................................................... 72 Stowing and Parking.......................................................... 72 Crane Shutdown Procedures.................................................... 72 SECTION 4................................................................................ 77 Set-up And Installation.............................................................. 77 General.......................................................................... 77 Installing Cable On The Hoist.................................................... 77 Cable Reeving.................................................................... 77 Dead-End Rigging/Wedge Sockets................................................... 78 Installing Wedge and Socket.................................................. 78 Removable Counterweight.......................................................... 83 Mounting The Counterweight................................................... 83 Stowing The Counterweight.................................................... 83 Installing the Bi-Fold Manual Boom Extension..................................... 85 Checking the Transport Condition............................................. 85 Boom Extension Erecting and Stowing Procedure.................................... 87 General Warnings............................................................. 87 Preparing the Crane for Boom Extension Erection Procedure.................... 87 Erecting Procedure........................................................... 87 Stowing Procedure............................................................ 92 Raising and Lowering the Hydraulic Boom Extension............................ 96 Transportation on a Separate Vehicle......................................... 97 Lifting Limit Switch on the Lattice Extension................................ 97 Folding Out/In the Deflection Sheaves on the 33 ft (10.1 m) Section.......... 98 Positioning/Remove the Hoist Cable........................................... 99 Setting the Folding Swingaway Extension Offset............................... 99 Removing the Bi-Fold Manual Boom Extension.......................................100 Installing/Removing 16 ft (4.9 m) Sections.......................................101 Installing the 16 ft (4.9 m) Sections........................................101 Removing the 16 ft (4.9 m) Sections..........................................101 Boom Extension (Additional Equipment)............................................101 Identification and Slinging Points...........................................101 Assembly Of Boom Extensions......................................................102 Electrical Connection at the Boom Extension..................................103 Unfolding/Folding the Deflection Sheave on the 16 ft (4.9 m) Section.........104 Positioning/Removing the Hoist Cable.........................................105 Traveling with Manually Offsettable Boom Extension and/or Inserts Erected....106 Auxiliary Single-Sheave Boom Nose (Additional Equipment).........................106 Identification...............................................................106 Installing/Removing Auxiliary Single-Sheave Boom Nose........................106 Removing the Auxiliary Single-Sheave Boom Nose...............................107 Rigging The Auxiliary Single-Sheave Boom Nose....................................107 Rigging in Transport Position................................................107 Rigging in Working Position..................................................108 Attaching and Removing Hoist Cable...........................................109 Possible Reeving Methods on the Auxiliary Single-Sheave Boom Nose............109 Lifting Limit Switch.........................................................109 Raising And Setting Down The Main Boom With Rigged Lattice Extension.............110 Telescoping With Rigged Lattice Extension........................................110 Operating With The Lattice Extension.............................................110 Procedure if the Permissible Wind Speed is Exceeded..........................110 Monthly Maintenance Work.........................................................111 SECTION 5................................................................................115 Lubrication..........................................................................115 General..........................................................................115 Hydraulic Oil Inspection.....................................................115 Arctic Conditions Below -18°C (0°F)..........................................115 Arctic Conditions Down To -40°C (-40°F)......................................115 ALL Weather Package & Lubricants.................................................115 Standard Lubricants Package......................................................117 Lubrication Points...............................................................118 Surface Protection for Cylinder Rods.........................................118 Carrier Lubrication..............................................................119 Superstructure Lubrication.......................................................124 Boom, Boom Extension, and Boom Accessories Lubrication...........................124 Wire Rope Lubrication............................................................126 SECTION 6................................................................................131 Maintenance Checklist................................................................131 General..........................................................................131 Instructions.....................................................................131 TMS800E Hyd press set proc...................................................................135 TMS800E Load chart...........................................................................155 TMS800E Trans Program........................................................................209 TMS800E air system test......................................................................215 TMS800E ECM Program..........................................................................219 TMS800E Air Schm.............................................................................226 TMS800E Elec Schm............................................................................227 TMS800E Hyd Schm.............................................................................232
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