Grove RT540E-4 Crane Parts Catalog Serial 233136 Illustrated Parts Manual PDF

Description

Grove RT540E-4 Crane Parts Catalog — Serial 233136

This Grove RT540E-4 Crane Parts Catalog is the complete illustrated parts manual for machines built under serial number 233136. Every group within the boom, superstructure, superstructure cab, lowerworks/carrier, and decal sections is covered with exploded-view diagrams and detailed parts lists. Each diagram is keyed to a table listing item numbers, part numbers, quantities, and part names, making it straightforward to identify and order the exact component needed for your RT540E-4 crane.

File Details

• Manual Type: Illustrated Parts Catalog
• Brand: Grove
• Model: RT540E-4
• Serial Number: 233136
• Language: English
• Page Count: 559
• File Format: PDF

Chapters Covered

The catalog is organized into four primary sections, each broken down into individual group-level assemblies:

Boom Section

• Boom Assembly 102′
• Telescope Cylinder Assembly
• Sheave Assembly — 5/8″ Rope
• Boom Light Installation and Cable Assembly
• Kit Installation — iFLEX 5 LMI Boom
• Cable Reel LWG508 — iFLEX 5
• Roller Guide and Junction Box Assemblies
• Hook Block Assembly — 40 Ton 3 Sheave
• Ball Assembly — Overhaul (7.5 Ton)
• Jib Boom Extension Installation
• Boom Extension Installation and Assembly 7.9-13.7M
• Mast Assembly
• LMI Cab Kits — iFLEX 2

Superstructure Section

• Turntable & Drive Installation (ROTEK)
• Swing Drive Motor Assembly
• 360 Swing Lock Installations and Assembly
• Boom Pivot Shaft Installation
• Counterweight Installation
• Heater & Air Condition Control Panel
• Electric, Water & Hydraulic Swivel Installation and Assembly
• Slip Ring Assembly
• Control Valve and Directional Control Valve Installations
• Accessory Manifold
• Hydraulic Lines Installations (Main & Auxiliary Hoist; Cab)
• Hoist Installation and Hoist Assembly — HP15C/17G with 3rd Wrap
• Lift Cylinder Installation and Assembly
• Valve Assembly — Holding
• iFLEX 5 LMI Superstructure Kit
• Heater & Air Condition Installation
• Air Condition Lines Kit and Condenser
• Valve Cover Installations
• ESI-Superstructure and Harness Assembly
• Strobe Light Installation and Assembly
• Washer Bottle Installation

Superstructure Cab Section

• Cab Assembly — 24V
• Cab Sub-Assembly
• Glass Door Assembly
• Front Wiper Kit
• Skylight Assembly and Skylight Wiper Kit
• Cab Fan Assembly
• Side and Rear Window Assemblies
• Heater & Air Condition Installation
• Acoustics Installation
• Cab Brackets and Miscellaneous Components
• Pedal Group Installation and Brake Treadle Valve
• Cab Cranestar Installation
• Control Seat Installation and Assembly
• Proximity Switch Assembly
• Right and Left Hand Armrest Controller Assemblies
• Seat Harness Assembly
• Plastic Covers Installation
• Boom Telescope Pedal Installation and Electronic Telescope Pedal Assembly
• Drive Controls Installation and Steering Column with Cluster
• Steering Control Valve Assembly
• Boom Light Switch
• LMI Internal Light Bar Installation
• ESI-Cab and Fuse & Relay Panels
• Overhead, Front Console, and Superstructure Cab Harness Assemblies
• 3rd Wrap Indicator Installation
• Cab Component Installation and Heater Lines
• TCU and SAT Antenna Kit

Lowerworks / Carrier Section

• Carrier Frame and Frame Assembly
• Outrigger Beam Installation and Assembly
• Outrigger Jack Cylinder Assembly — 4″
• Outrigger Extension Cylinder Assembly — 2 1/2″
• Fender & Decking Installation
• Ladder Assembly
• Engine Hood Installation
• Outrigger Float Installation and Assembly
• Exterior Lights Installation — DOM 24V
• Tie Down Installation — Hook Block
• Battery Box Cover Installation
• Mirror Installation — Rear View
• Outrigger Controller Installation and Assembly
• Cable Assembly and Hardware Kit — Decal
• ESI-Carrier and Harness Assembly
• Hydraulic Tank Installation and Reservoir Assembly
• Filter Assembly — Hydraulic Return
• Hydraulic Valve Installation and Outrigger Control Valve Assembly
• Park Brake Range Shift Valve
• Axle Lockout Valve
• O/R Rear Steer Valve
• Hydraulic Lines Installation
• Solenoid Valve Assembly
• Storage Tray with Mat Installation
• Rear Axle Installation
• Axle Assembly — Drive/Steer
• Differential Carrier Group
• Housing Group
• Hub & Shaft Group
• Brake Group and Brake Assembly Group
• Steer Cylinder Assembly — 2 1/2″
• Lockout Cylinder Assembly — 5″
• Front Axle Installation
• Tire & Wheel Installation 20.5 x 25 Titan
• Tire and Wheel Assembly and Wheel & Disc Assembly
• Drive Line Installation and Assemblies
• Engine Installation and Engine Assembly
• Transmission T20000 and its Groups (Converter Housing, Case & Rear Cover, Turbine Shaft, Drive Plate, Torque Converter, Gear, Auxiliary Pump Drive, Pump Drive, Forward Shaft, Reverse & 2nd Shaft, Reverse Idler, Low Speed Shaft, 3rd Shaft, Idler Shaft, Output Shaft, Hi/Low Range Shift Control, Disc Brake, Charging Pump, Control Valve Mounting, Control Valve Assembly)
• Gear and Piston Pump Assemblies
• Pump Assembly with Flow Divider
• ESI-Engine and Wiring Harness — Engine T3
• Park Brake Assembly
• Filter Assembly
• Radiator Installation and Assembly
• Fuel Tank Installation
• Oil Cooler Mounting Kit
• Battery Box Installation and Assembly
• Fuse Panel Assembly
• Engine Relay Panel Harness Assembly
• Battery Cable Kit
• Exhaust System Installation
• Air Cleaner Installation and Assembly
• Air Condition Installation — Carrier, Compressor 24V, and A/C Hose Kit
• Hydraulic Oil Cooler Installation
• Engine Hood Grill Installation
• Block Heater Installation — QSB 120V
• Step Installation — Hoist Access
• Oil Cooler Installation and Transmission Oil Cooler
• RT500 Series OMS Installation
• String Pot Installation
• OMS Module Installation — RT Series

Decals Section

• Miscellaneous Decals
• Decal Installation — RT540E Nomenclature

What This Parts Catalog Provides

Every assembly in this Grove RT540E-4 parts catalog is presented as an exploded-view illustration with a corresponding parts table. The tables identify each item by number, part number, quantity required, and part description. This structure allows you to trace any component from the diagram directly to its part number, which is especially useful when a specific fastener, seal, bearing, or sub-component must be replaced rather than an entire assembly.

The catalog covers the full machine — from the 102-foot boom and its telescope cylinder through the superstructure, cab, carrier frame, axles, transmission, engine, and hydraulic systems. Whether you are rebuilding a hoist, tracking down a hydraulic fitting, identifying a wear pad, or replacing a cab component, the group-level breakdowns keep the information organized and findable. The inclusion of serial number 233136 in the catalog title confirms that the part numbers listed correspond to that specific production range.

Who This Parts Catalog Is For

This is a working reference for crane owners, fleet maintenance managers, mechanics, and parts personnel who need to identify and source components for the Grove RT540E-4. Because the catalog is keyed to serial number 233136, it eliminates the guesswork that comes with using a generic or multi-serial parts listing. The exploded diagrams also serve as a visual guide during disassembly and reassembly, helping to confirm the order and orientation of parts before work begins.

Why a Serial-Specific Parts Catalog Matters

Grove built the RT540E-4 across a production run, and part numbers can change between serial ranges. Using a parts catalog that matches your machine’s serial number avoids ordering components that look correct in a diagram but will not fit or function on your specific crane. This catalog for serial number 233136 keeps your parts identification accurate and your ordering process efficient.

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The Grove RT540E-4 Crane Parts Catalog for serial number 233136 is delivered as an instant PDF download. There is no shipping, no waiting, and no physical media to keep track of. The file can be viewed on a computer, tablet, or smartphone, and individual pages or sections can be printed for use in the shop or at the machine. Once payment is complete, the download link is available immediately.