Hamm 3412-3625 Series 3000 Service Training Manual 2014 – HT VIO P Compactor PDF

Description

Hamm 3412-3625 Series 3000 Service Training Manual – 2014 Edition

This Hamm 3412-3625 service training manual is the complete service training documentation for the Hamm Series 3000 vibratory compactor range, covering models 3412, 3414, 3516, 3518, 3520 and 3625 in their standard, HT, VIO and P configurations. Produced for service technicians and training purposes, it combines operator’s manual content, mechanical illustrations, electrical and hydraulic circuit diagrams, engine and machine data, and detailed repair instructions into a single 1192-page reference.

File Details

• Manual type: Service Training Manual
• Brand: HAMM (Wirtgen Group)
• Models covered: 3412, 3412 HT, 3412 VIO, 3412 P, 3414, 3414 HT, 3414 VIO, 3414 P, 3516, 3516 HT, 3516 P, 3518, 3518 HT, 3518 P, 3520, 3520 HT, 3520 P, 3625 HT
• Engine: DEUTZ TCD 2012 L04 2V, TCD 2012 L06 2V with EMR3 electronic engine control
• Language: English (hydraulic schematics and selected technical drawings include German alongside English)
• Page count: 1192
• File format: PDF
• Document date: 2014
• Applicable from factory no.: H1760001, H1800001, H1770001 (electrical circuit diagrams); H1800628 (3412/3414 operating instructions); valid from serial no. 1347 for machine data

Chapters Covered

• 01 – View
• 02 – Operator’s manual / maintenance
• 03 – Illustrations – mechanics
• 04 – Illustrations – electrics
• 05 – Illustrations hydraulics
• 06 – Electric circuit diagrams
• 07 – Hydraulic circuit diagrams
• 08 – Manuals
• 09 – Suppliers documentation
• 10 – Machine data
• 11 – Transportation data
• 12 – Appendix

Machine Overview and Layout

The opening View chapter presents the 3410–3625 and 3205–3307 series with annotated illustrations of the machine from left and right, engine compartment views for 34xx, 35xx and 3625 HT variants, switch box layouts for Standard and HAMMTRONIC configurations, and operating element positions. Engine type views cover both oil-cooled and water-cooled variants with cooling air duct routing.

Operator’s Manual and Maintenance

Operating instructions for 3412, 3412 VIO, 3412 P, 3414, 3414 VIO and 3414 P with safety notes, control and operation elements, driving procedures, vibration and VIO operation, heating and ventilation, and a full maintenance section covering running-in regulations, lubrication indications, maintenance overview, maintenance intervals from 10 to 2000 operating hours, and required maintenance parts. Engine maintenance follows the DEUTZ operating instructions.

Mechanical Illustrations and Repair Procedures

Detailed assembly and repair instructions for major mechanical components including the vibrator for 3412–3625 HT models, VIO drum assembly for 3412–3414, centre pivot assembly, roller drum and vibration diagrams, wheel gear and drum drive, and rear axle with planetary gear, self-locking differential and parking brake. Exploded views and torque wrench settings are provided throughout.

Electrical System and Circuit Diagrams

Electrical training documentation covers the display and mainboard, connection box for ABS sensor, vibration sensor, potentiometer, capacitive proximity switch, fuel level sensor, HCM-3 compaction meter, temperature sensors and the EMR3 control unit. Complete electric circuit diagrams for 3412–3520 TIER-3 and 3412HT–3625HT TIER-3 are included, with fuse occupancy, relay arrangements, connector pinouts, CAN bus wiring, power supply schematics and EMR-3 control device plug assignments. Readout procedures for DEUTZ EMR3 blink codes are also documented.

Hydraulic System and Circuit Diagrams

Hydraulic training content covers the variable displacement drive pump (A4VG71, A4VG90), vibration pump (A4VG56, A4VG71), variable displacement motors for axle and drum, fixed displacement vibration motor, drive control valve, collecting block, pressure relief valve and hydraulic circuit diagrams for 3412–3414, 3516–3520 and 3625 models. The diagrams detail high pressure, charge pressure, control pressure and case drain circuits, with test port locations, pressure settings and adjustment procedures.

HAMMTRONIC and Machine Management

The HAMMTRONIC microprocessor-controlled machine management system is covered in detail, including drive control, Anti Slip Control (ASC), constant speed drive, shunting mode, limited charge control, automatic engine management, infinitely variable vibration control, monitoring and operating elements, diagnostics via blink code and service PC software. Parameterisation instructions for Series 3000 HT with EMR3 are provided, covering data backup, software update, drive calibration, ASC sensors, speed comparison, vibration adjustment, process data and error messages.

Engine Documentation

The DEUTZ TCD 2012 L04/L06 2V operation manual is included, covering engine description, operation, operating media, maintenance schedules, servicing and maintenance works, faults and remedies, transport and storage, and technical data. The DEUTZ EMR3 training documentation explains the electronic engine control system, sensors, wiring harness, diagnostic trouble codes and engine protection functions.

Machine Data and Technical Specifications

Detailed technical data sheets for each model variant include dimensions, weights, drum dimensions, wheel dimensions, engine data, vibration data, drive data, steering, brake system, tank capacities, sound levels, measuring data for diesel engine, hydraulic, vibration hydraulic and steering hydraulic systems, and brake data. Transportation data for the full 3205–3625 range is provided with tare weight, operating weight, maximum weight, front and rear axle loads.

Appendix

Tightening torques for metric screws and hydraulic connections, sealants, lubricants and liquid plastics with Hamm identification numbers, and a training questionnaire and participant list template.

What This Service Training Manual Enables You to Do

With this Hamm 3412-3625 service training manual on hand, you can carry out scheduled maintenance and major repairs on the complete Series 3000 compactor range. The manual provides the exact procedures, torque values, pressure settings and diagnostic routines needed for the engine, hydraulic drive and vibration systems, electrical circuits and HAMMTRONIC control. You can read and clear EMR3 fault codes, adjust vibration frequencies, calibrate drive potentiometers and ASC sensors, and interpret wiring and hydraulic schematics to trace faults methodically.

Correct procedures and specifications matter on equipment of this size and value. A wrong torque or an uncalibrated sensor can lead to premature failure of a drum bearing, a hydraulic pump or an engine. This manual gives you the manufacturer’s own training material so you can work to the correct standard, reduce downtime and avoid repeat repairs.

IMAGES PREVIEW

The manual is delivered as an instant PDF download after payment. No shipping, no waiting for a physical book. You can view it on any device — laptop, tablet or smartphone — and print the pages you need for the workshop. Whether you are servicing a 3412, 3414, 3516, 3518, 3520 or 3625 HT, this service training manual gives you the complete reference in one file.