Hamm HD+ 90i HD+ 110i (Series H242) Spare Parts Catalogue Manual – 2416305

Description

Hamm HD+ 90i HD+ 110i (Series H242) Spare Parts Catalogue Manual – 2416305

This official Hamm HD+ 90i HD+ 110i (Series H242) Spare Parts Catalogue Manual – 2416305 is the definitive factory component reference for the H242 series of tandem rollers. Covering machines within serial number range 1-9999, this publication provides complete, schematic-level parts identification across all machine assemblies, structural frames, powertrain systems, hydraulic drives, compaction drums, and specialized electronic instrumentation. Designed specifically for equipment fleet operators, heavy equipment workshops, plant hire fitters, and field service technicians, this catalog ensures exact parts ordering accuracy and correct assembly orientation down to every individual bolt, O-ring, bracket, and hydraulic sub-assembly.

File Details

• Manual Type: Factory Spare Parts Catalogue (Ersatzteilkatalog / Catálogo de Repuestos / Liste de Pièces de Rechange)
• Brand: Hamm (Wirtgen Group)
• Machine Models: HD+ 90i, HD+ 110i
• Series / Baureihe: H242
• Serial Number Coverage: 1 – 9999
• Document / Order Number: 2416305
• Publication Date: 03.03.2023
• Languages: Multilingual (English, German / Deutsch, Spanish / Español, French / Français)
• Page Count: 661 pages
• File Format: Portable Document Format (.pdf)

Complete Machine Variant Architecture

The Hamm HD+ 90i HD+ 110i (Series H242) Spare Parts Catalogue Manual – 2416305 accounts for all factory variations and optional configurations across the entire H242 production range. Whether servicing standard tandem vibration rollers, combination pneumatic models, or high-frequency compaction units, every specialized component is clearly indexed with factory part numbers, quantities per sub-assembly, and specific variant designations:

• Hamm HD+ 90i & HD+ 110i VV: Dual vibratory drums with variable displacement pump drives and standardized drum scrapers.
• Hamm HD+ 90i & HD+ 110i VO: Combination vibration and oscillation configuration equipped with specialized oscillation drum shells, split covers, and eccentric timing mechanisms.
• Hamm HD+ 90i & HD+ 110i VV-HF: High-frequency vibratory variants featuring optimized hydraulic drive motors and specialized excitation bearings.
• Hamm HD+ 90i & HD+ 110i VV-S & VO-S: Split-drum variants engineered with independent differential rotation, internal hub bearings, and divided drum suspensions.
• Hamm HD+ 90i & HD+ 110i VT & VT-S: Combi-roller configurations pairing front vibratory steel drums with rear pneumatic wheel gear drives, thermal aprons, and multi-point tire emulsion sprinkling arrays.

Factory Assembly Breakdown & Exploded Schematics

Every mechanical group in the Hamm HD+ 90i HD+ 110i (Series H242) Spare Parts Catalogue is presented with high-clarity exploded isometric illustrations followed directly by structured parts tables. The tables identify the key item callout number, genuine Hamm part number (Teile-Nr.), serial validity range, unit quantity, measurement unit, and four-language technical naming. The manual thoroughly breaks down complex sub-assemblies including:

• Chassis, Frame & Acoustic Architecture: Heavy front and rear chassis halves, central articulation hitch mountings, counterweight loading packages (HD+ 110), vibration damping blocks, engine hood panels, interior thermal linings, and noise suppression sound insulation.
• Operator Environment & Cab Modules: Open ROPS platform stations, optional weather sun canopies, full safety glass driver cabins (standard and comfort editions), HVAC climate control evaporator and heater matrix units, adjustable comfort operator seats, multi-axis steering columns, and ergonomic armrest control consoles.
• Diesel Engine & Powertrain Systems: Industrial diesel powerplant mounts, Centa drive coupling connections, SAE pump mounting flanges, dual fuel pre-filters and water separators, heavy-duty cyclone air filtration canisters, exhaust aftertreatment (EAT) hardware, intercoolers, and multi-circuit hydraulic/engine oil cooling arrays.
• Hydrostatic Drive & Hydraulic Systems: Multi-circuit variable displacement axial piston pumps for machine travel and vibratory actuation, radial piston gear hub travel motors, steering orbitrol circuits, track offset hydraulic cylinders, hydraulic reservoir fittings, filtration manifolds, and auxiliary gear motors.
• Vibration, Oscillation & Compaction Drums: Precision excitation shafts, unbalance weights, vibration bearings, oscillation band housings, floating rubber-metal buffer mounts, front and rear drum suspensions, spring-loaded vulkollan/rubber scraper bars, and water/additive spray bars with filtration nozzles.
• Edge Compaction & Spreader Attachments: Left and right front edge pressing and cutting devices (KAG), mechanical multi-disc chip spreaders, roller spreaders, tarpaulin covers, and auxiliary hydraulic diverter blocks.
• Advanced Instrumentation & HCQ Systems: Electronic WITOS fleet telematics gateways, WIFMS machine interfaces, HCQ compaction meters (tassometers), drum vibration frequency counters, precision asphalt surface temperature sensors, reversing alarms, and multi-function instrument clusters.

Chemical Locking, Adhesives & Sealant Application Guide

Unlike standard generic parts lists, the Hamm HD+ 90i HD+ 110i (Series H242) Spare Parts Catalogue Manual – 2416305 incorporates factory service instructions for processing liquid plastics, threadlockers, structural adhesives, and bearing lubricants. It cross-references specific symbol identifiers found throughout the exploded drawings with exact Hamm material part numbers, chemical properties, and preparation standards:

IMAGES PREVIEW

• Surface Preparation: Mandates degreasing with cleaner 306371, 3-minute flash-off time, and strict minimum application temperatures of 15°C.
• Threadlocking & Screw Sealing: Hamm material 00 382 620 / 00 263 397 (medium strength for bare fasteners), 00 393 037 / 00 393 029 (for galvanized hardware), and high-strength Loctite 2701 (02 183 747 / 02 183 750) designated specifically for compaction drum construction and zinc-flake fasteners.
• Factory Pre-Coated Fasteners: Coverage for microencapsulated P85 dry-film locking bolts, which activate upon installation and must be torqued within 5 minutes.
• Retaining Compounds: High-strength sleeve and bushing retaining compounds 00 382 639 / 00 263 419 (27 N/mm² shear strength for 0.05–0.2 mm gaps) and 01 234 188 / 01 234 196 (23 N/mm² shear strength for narrow-gap outer bearing ring fitments).
• Gasketing & High-Temperature Sealants: Flange sealants 00 382 604 / 00 323 705 for vibrator housing end covers, permanent elastic compound 02 329 280 (temperature resistant to 250°C against diesel and hydraulic oils), and gray polyurethane sealant 02 052 193 for oscillation drum covers.
• Specialized Lubricants: Pressure and heat-resistant synthetic high-speed roller bearing grease (01 205 757 / 01 204 025) for vibrator and oscillator shafts, water-repellent heavy grease (01 227 114 / 00 347 620) for travel wheel hub bearings, and anti-seize paste (02 696 157) rated to +1400°C for spline connections.

Standard & Fine Thread Tightening Torque Reference

To ensure mechanical integrity during overhaul and parts replacement, this Hamm HD+ 90i HD+ 110i (Series H242) Parts Manual provides comprehensive factory torque specifications for standard coarse-pitch and fine-pitch metric fasteners across property classes 8.8, 10.9, and 12.9:

• Metric Coarse-Pitch Fasteners (ISO 4014 / 4032 / 4762, µtot = 0.095): M4 (SW7: 2.7 Nm to 4.7 Nm), M5 (SW8: 5.5 Nm to 9.5 Nm), M6 (SW10: 9.5 Nm to 16.5 Nm), M8 (SW13: 21 Nm to 36 Nm), M10 (SW16: 41 Nm to 71 Nm), M12 (SW18: 71 Nm to 122 Nm), M14 (SW21: 113 Nm to 195 Nm), M16 (SW24: 175 Nm to 300 Nm), M18 (SW27: 250 Nm to 420 Nm), M20 (SW30: 350 Nm to 580 Nm), M22 (SW34: 480 Nm to 800 Nm), M24 (SW36: 600 Nm to 1000 Nm), M27 (SW41: 880 Nm to 1470 Nm), and M30 (SW46: 1200 Nm to 2000 Nm).
• Metric Fine-Pitch Fasteners (ISO Standards, µtot = 0.095): Covers specialized automotive thread pitches including M8x1 (22–38 Nm), M10x1.25 (43–74 Nm), M12x1.25 (76–130 Nm), M12x1.5 (73–126 Nm), M14x1.5 (120–205 Nm), M16x1.5 (183–315 Nm), M18x1.5 (270–455 Nm), M20x1.5 (380–630 Nm), M22x1.5 (510–850 Nm), M24x2 (640–1070 Nm), M27x2 (930–1550 Nm), and M30x2 (1300–2150 Nm).
• Legacy Hardware Specification: Includes supplemental tightening tables for parts supplied prior to August 31, 2016 (DIN 934 / DIN 931 standards with friction coefficient µges = 0.12).

Chapters Covered

The 661 pages of the Hamm HD+ 90i HD+ 110i (Series H242) Spare Parts Catalogue Manual – 2416305 follow the official Hamm component grouping system:

• 01.00.00 Chassis / Safety Devices: Main frame and assemblies (01.01.01 to 01.01.04), canopies and covers (01.05.01 to 01.05.04), sticker arrangement and safety decals (01.15.01 to 01.15.05), acoustic insulation and sound-proofing panels (01.20.01 to 01.20.02), additional ballasting load version HD+ 110 (01.25.00).
• 02.00.00 Operator’s Stand: Operator platform framework and resilient mountings (02.01.01 to 02.01.03), adjustable driver seat assemblies (02.06.01 to 02.06.09), standard and folding armrest consoles (02.06.15 & 02.06.25), standard and comfort tiltable steering columns (02.06.16 & 02.06.26), protective sun canopy (02.09.00), ROPS roll over protection structure (02.10.00), safety grab handles (02.12.00), instrument panel protective cover (02.20.00), driver’s cabin enclosure modules (02.25.02 to 02.25.27), cabin heating systems and blower units (02.30.01 to 02.30.05), air conditioning compressor, condenser and evaporator units (02.40.01 to 02.40.06).
• 04.00.00 Engine / Motor Group: Engine mounting and pump drive assemblies (04.01.01 to 04.01.02), fuel tank, lines and electric lift pump (04.05.00), primary and secondary fuel filter units (04.06.00), dual-stage air cleaner system (04.15.01 to 04.15.02), exhaust aftertreatment SCR/DOC pipework (04.21.01 to 04.21.04), engine and hydraulic oil cooler radiators (04.25.01 to 04.25.03), turbocharger charge air intercooler (04.26.01 to 04.26.02).
• 05.00.00 Hydraulic Equipment: Hydrostatic drive variable displacement pumps (05.01.00), vibratory drive pump assemblies (05.02.10 to 05.02.20), fixed displacement vibration and oscillation motors (05.06.00), radial piston wheel hub motors (05.12.10 to 05.12.50), track offset and edge cutter valve blocks (05.18.00), main hydraulic return and pressure oil filters (05.21.00 & 05.96.00), cooling fan drive gear motor (05.25.01 to 05.25.02), anti-slip control ASC valve block (05.26.00), chip spreader control valves (05.27.01 to 05.27.02), hydraulic oil reservoir and level sender (05.95.01 to 05.95.02).
• 06.00.00 Electrical System: Main dashboard and instrument cluster (06.01.01 to 06.01.02), central electrical chassis wiring harnesses (06.05.01 to 06.05.11), front driving lights and indicators (06.07.01), rear road lighting and work lights (06.07.02), multimedia audio/radio system (06.15.00), cabin and roof-mounted amber rotary beacons (06.30.11 to 06.30.20).
• 08.00.00 Advance Drive: Pneumatic tire equipment for VT combinations (08.40.00), hydrostatic advance drive systems for VV, VO, VV-HF (08.50.11 to 08.50.13), split-drum advance drives for VV-S (08.50.21 to 08.50.27), VO-S drives (08.50.31 to 08.50.35), combi VT drives (08.50.41 to 08.50.44), split-drum combi VT-S drives (08.50.51 to 08.50.56), service and parking brake hydraulics (08.53.10 to 08.53.50), two-speed gear shift control manifolds (08.55.11 to 08.55.52).
• 09.00.00 Steering System: Heavy three-point articulation joint with oscillation pivot (09.01.01 to 09.01.02), hydraulic steering cylinders and orbitrol lines (09.05.01 to 09.05.05), crab steering / track offset hydraulic cylinder system (09.08.00).
• 12.00.00 Water System: Pressurized water sprinkling spray bars and filters (12.10.01 to 12.10.05), pneumatic tire additive/emulsion sprinkling unit (12.11.01 to 12.11.03), high-capacity electric water pump modules (12.15.00).
• 25.00.00 Chip Spreading Unit: Electronic roller-type chip spreader assemblies (25.10.11 to 25.10.15), roller tarpaulin protection (25.10.16), rotating disc spreaders (25.10.21 to 25.10.23), disc tarpaulins (25.10.24), quick-mount hitch devices (25.11.00), dedicated hydraulic spreader piping (25.12.01 to 25.12.02), spreader electric control harnesses (25.13.02 to 25.13.21).
• 26.00.00 Vibration, Oscillation & Scraper: Front drum suspension yokes (26.01.11 to 26.01.14), rear drum suspension yokes (26.01.21 to 26.01.25), pneumatic tire suspension (26.01.30), front, rear, and tire scraper bars (26.03.01 to 26.03.07), vibratory drum assemblies with internal drive shafts (26.05.11 to 26.05.22), divided vibratory drums (26.05.31 to 26.05.32), oscillation drum assemblies with dual eccentric exciters (26.05.41 to 26.05.42), compaction drive transmission shafts (26.10.11 to 26.10.52).
• 27.00.00 Edge Forming Unit: Front left and front right edge cutting and pressing wheels (27.01.10 & 27.01.20), mechanical mounting arms (27.02.01 to 27.02.02), edge presser hydraulic actuation system (27.03.01 to 27.04.00).
• 40.00.00 Special Equipment: Thermal heat-retention aprons (40.03.00), heavy road lighting protective guards (40.15.00), beverage holder (40.22.00), extra cab storage trays (40.23.00), secondary grab handles (40.25.01 to 40.25.02), water tank anti-theft locking cap (40.26.00), anti-freeze sprinkling winterization kit (40.32.00), auxiliary LED work lamps and edge drum lighting (40.33.01 to 40.34.00), reverse camera display kit (40.46.00), Hamm Compaction Quality (HCQ) sensor systems (40.50.11 to 40.50.32), drum frequency sensors (40.51.00), audible reverse warning alarm (40.52.00), digital speedometer (40.56.00), infrared asphalt surface thermometer (40.57.00), mechanical tachograph (40.63.00), electronic master battery disconnect switch (40.67.00), WIFMS interface (40.69.01 to 40.69.02), WITOS telematics modems (40.70.01 to 40.70.02), process data gateway module (40.72.00), FOPS overhead canopy (40.75.01 to 40.75.02), fire extinguisher mount (40.79.00), and regional TÜV compliance hardware (40.93.01 to 40.93.02).
• 41.00.00 Service Sets: Standard maintenance kits and major repair overhaul packages (41.01.00).

For shop technicians, parts managers, and service engineers, having access to this exhaustive 661-page manual eliminates guesswork during routine maintenance, major rebuilds, or urgent breakdown repairs. It provides complete clarity on assembly sequence, component orientation, fastener specifications, sealing requirements, and original equipment interchangeability across both the Hamm HD+ 90i and HD+ 110i machine series.

Professional Utility, Equipment Integrity & Instant PDF Delivery

Maintaining the structural precision, dynamic compaction performance, and operational safety of your compaction fleet requires using genuine OEM replacement parts installed according to manufacturer specifications. The Hamm HD+ 90i HD+ 110i (Series H242) Spare Parts Catalogue Manual – 2416305 empowers your team to identify the exact parts required for any scheduled service, hydraulic overhaul, drum rebuild, or electrical troubleshooting job without downtime or expensive ordering errors. Available as an instant digital download, you receive immediate access upon purchase with no shipping delays. The manual is fully compatible with Windows, macOS, iPadOS, iOS, and Android devices, allowing you to view detailed high-resolution diagrams on a tablet in the field or print specific exploded schematics directly for workshop reference.