2002 Caterpillar 140G Motor Grader Parts Manual CCRC1709-43 PDF

Description

2002 Caterpillar 140G Motor Grader Parts Manual – CCRC1709-43

Every part on a 140G Motor Grader, catalogued. This is the complete 1053-page Caterpillar 140G Motor Grader Parts Manual, publication number CCRC1709-43, issued 2002 and covering 72V-series machines from serial number 72V10334 through 99999. Inside you will find exploded parts illustrations with referenced part numbers, group breakdowns and serviceable consist lists for the engine, fuel system, electrical and starting system, power train, frame and body, braking system, hydraulic system, implements, work tools, operator station and service equipment. Each illustration is keyed to a parts list that gives the reference number, Caterpillar part number, quantity and part name, so you can identify exactly which components sit inside a given assembly and which part numbers are field-replaceable. Whether you are rebuilding a hydraulic cylinder, tracing a fuel line, refreshing the brake group, ordering new moldboard bits or bolting together a fresh engine arrangement, this parts manual gives you the numbers to do it correctly the first time.

File Details

• Manual Type: Parts Manual
• Brand: Caterpillar
• Model: 140G Motor Grader
• Serial Number Coverage: 72V10334 – 99999
• Publication Number: CCRC1709-43
• Date: 2002
• Language: English
• Page Count: 1053
• File Format: PDF

Chapters Covered

• General Information – machine identification, ordering parts, parts manual organization, tables of contents, maintenance parts index, captions, non-serviced parts, parts list reference numbers, abbreviations and symbols
• Repair Alternatives
• Supplemental Coolant Additives
• Maintenance Parts
• Machine Arrangement – Chassis AR, General AR
• Engine Arrangement – Conversion AR-Engine, Engine AR, Installation AR-Engine, Suppression AR-Sound
• Basic Engine – Air Compressor GP, Bolt GP-Engine Mounting, Camshaft GP, Cover GP-Cylinder Block, Cover GP-Cylinder Head, Cover GP-Front Housing, Cover GP-Valve Mechanism, Crankshaft AS, Crankshaft GP, Cylinder Block GP, Cylinder Head GP, Damper GP, Drive GP-Fan, Fastener GP-Cylinder Head, Fastener GP-Front Housing, Fastener GP-Oil Pan, Flywheel GP, Gear GP-Front, Housing GP-Flywheel, Housing GP-Front, Lifting GP-Engine, Lines GP-Air Compressor, Pan GP-Oil, Piston & Rod GP, Pulley GP-Fan & Alt Drive, Seal GP-Crankshaft, Support GP-Alternator & Fan, Support GP-Engine, Trunnion GP-Engine, Valve Mechanism GP
• Lubrication System – Base GP-Oil Filter, Breather GP, Filler GP-Engine Oil, Fumes Disposal GP, Gauge GP-Oil Level (Dipstick), Lines GP-Engine Oil, Lines GP-Turbocharger Oil, Protection GP-Eng Oil Filler, Pump GP-Engine Oil
• Cooling System – Cooler GP-Fltr Base & Eng Oil, Cover GP-Radiator Cap, Extension GP-Drain, Fan GP-Blower, Lines GP-Power Train Cooler, Lines GP-Water, Pump GP-Water, Radiator GP, Regulator GP-Temperature
• Air Inlet and Exhaust System – Adapter GP-Air Cleaner, Air Cleaner GP, Cartridge GP-Turbocharger, Dust Ejector GP, Extension GP-Exhaust, Fastener GP-Exhaust Manifold, Lines GP-Air, Manifold GP-Exhaust, Muffler GP, Turbocharger GP
• Fuel System – Camshaft AS, Changeover GP, Control AR-Governor, Control GP-Fuel Ratio, Control GP-Governor, Fastener GP-Fuel Inj Pump, Filter GP-Primary Fuel, Filter GP-Secondary Fuel, Governor GP, Housing GP-Fuel Pump, Lines GP-Fuel, Lines GP-Fuel Drain, Lines GP-Fuel Injection, Pump & Mtg GP-Fuel Transfer, Pump GP-Fuel Injection, Pump GP-Fuel Priming, Pump GP-Fuel Prm & Prim Filter, Pump GP-Fuel Transfer, Pump GP-Gov & Fuel Inj, Tank GP-Fuel, Torque Control GP
• Electrical and Starting System – Alarm GP, Alternator GP-Charging, Battery & Wiring GP, Box GP-Battery, Control GP-Secondary Steering, Heater GP-Jacket Water, Lamp GP-Flood, Lamp GP-Head, Lamp GP-Signal, Lamp GP-Stop & Tail, Lamp GP-Warning Beacon, Lighting AR-Cab, Lighting AR-Flood, Lighting AR-Flood & Signal, Lighting GP, Lighting GP-Flood, Lighting GP-Roading, Lighting GP-Signal, Lighting GP-Warning, Solenoid GP-Control, Starting Aid GP-Ether, Starting Motor GP-Electric, Switch GP-Disconnect, Switch GP-Magnetic, Switch GP-Start, Switch GP-Toggle, Warning GP-Backup, Wiring GP-Blade Cushion, Wiring GP-Cab, Wiring GP-Float Control, Wiring GP-Monitor, Wiring GP-Sensor, Wiring GP-Variable Horsepower
• Power Train – Adapter GP-Engine to TMSN, Case GP-Transmission, Chain GP-Drive, Control GP-Clutch, Control GP-Differential Lock, Control GP-Transmission, Control GP-Transmission Hyd, Cooler GP-Transmission Oil, Differential & Bevel Gear GP, Differential AR, Differential GP, Filler GP-Power Train Oil, Filter GP-Oil, Final Drive GP, Gear & Case GP-Transfer, Gear GP-Bevel, Kit-Transmission Bearing, Lines GP-Power Train Oil, Planetary GP-Transmission, Power Train AR, Pump GP-Transmission, Seal GP-Final Drive, Tandem & Cover GP, Tire & Rim GP, Tire GP, Transmission AR, Valve & Mtg GP-Diff Lock, Valve GP-Control, Valve GP-Pilot, Valve GP-Selector & Press Cont, Valve GP-Solenoid, Wheel & Tire AR, Wheel GP
• Frame and Body – Axle GP-Front, Box GP-Battery, Bumper GP-Rear, Case & Frame GP, Cover GP-Protection, Door GP-Hood Side, Frame GP-Front, Guard & Support GP-Radiator, Guard AR-Bottom, Guard GP-Bottom, Guard GP-Platform, Hitch GP-Articulating, Hood GP, Link GP-Steering, Shield GP-Drive Shaft, Step GP
• Braking System – Air Dryer GP, Brake GP-Service, Control GP-Parking Brake, Control GP-Service Brake, Tank GP-Air, Valve GP-Air Control, Valve GP-Quick-Release, Valve GP-Solenoid
• Hydraulic System – Accumulator & Mtg GP-Hydraulic, Accumulator AR-Blade Cushion, Accumulator GP, Accumulator GP-Hydraulic, Control AR-Hydraulic, Control GP-Centershift Lock, Control GP-Steering, Cylinder & Mtg GP-Articulation, Cylinder & Mtg GP-Blade Lift, Cylinder & Mtg GP-Blade Tip, Cylinder & Mtg GP-Centershift, Cylinder & Mtg GP-Scarifier, Cylinder & Mtg GP-Sideshift, Cylinder & Mtg GP-Steering, Cylinder & Mtg GP-Wheel Lean, Cylinder GP-* assemblies, Drive GP-Circle, Drive GP-Pump, Extension GP-Centershift, Float AR-Blade, Guard GP-Cylinder, Lever GP, Lines GP-Accumulator, Lines GP-Hydraulic, Lines GP-Lift Cylinder, Lines GP-Motor, Lines GP-Pump, Lines GP-Ripper, Lines GP-Secondary Steering, Lines GP-Steering, Lock GP-Centershift, Lock GP-Snow Plow, Modification GP-Valve & Lines, Motor GP-Gerotor, Pump & Mtg GP-Piston, Pump & Mtg GP-Steering, Pump GP-Electric Drive, Pump GP-Metering, Pump GP-Piston, Rotating GP-Pump, Spider & Bearing GP, Steering AR-Secondary, Swivel GP, Swivel GP-Blade Shift, Tank & Mtg GP-Hydraulic, Tank GP-Hydraulic, Universal Joint GP-Pump Drive, Valve & Linkage GP, Valve & Mtg GP-Diff Lock, Valve GP-Air Control, Valve GP-Bank 2 through Bank 6, Valve GP-Check, Valve GP-Check & Relief, Valve GP-Combination, Valve GP-Control, Valve GP-Pressure Compensator, Valve GP-Relief, Valve GP-Selector, Valve GP-Shuttle, Valve GP-Solenoid, Valve GP-Solenoid & Manifold
• Implements – Circle GP, Drawbar GP, Link GP-Ripper, Plate GP-Push
• Work Tools – Bit AS, Bit GP-End, Bit-Moldboard End, Blade & Tip AR-Power, Blade AR, Blade AR-Power, Blade GP, Bracket GP-Blade, Edge GP-Bit & Cutting, Edge-Cutting, Extension GP-Blade, Lift GP-Blade, Mounting GP-Ripper, Ripper AR, Ripper GP, Scarifier AR, Scarifier GP, Tooth GP-Scarifier
• Operator Station – Adjuster GP-Seat, Air Conditioner & Mounting GP, Air Conditioner AR, Air Conditioner GP, Compressor AR-Refrigerant, Compressor GP-Refrigerant, Condenser & Mtg GP-Refrigerant, Console GP-Operator, Conversion AR-Non-ROPS, Dial GP-Control, Door GP-Cab, Duct & Control GP, Fan GP-Circulating, Filter GP-Cab Air, Guard GP-Vandalism, Heater & Mtg GP-Cab, Heater AR-Cab, Heater GP-Cab, Horn GP-Air, Horn GP-Electric, Indicator GP-Articulation, Insulation GP-Weather, Liner GP-Cab, Lines GP-Air Conditioner, Lines GP-Heater, Literature GP, Mirror GP-Rear View, Module GP-Quad Gauge, Monitor & Mounting GP, Motor GP-Window Wiper, Panel GP-Cab, Protection AR-Vandalism, ROPS AR-Enclosed, ROPS AR-Open, ROPS GP-Enclosed, ROPS GP-Open, Seat Belt GP, Seat GP, Seat GP-Static, Seat GP-Suspension, Speedometer GP, Support GP-Seat, Suspension GP-Seat, Washer GP-Window, Wiper GP-Window
• Service Equipment and Supplies – Tool Box GP, Jack-Hydraulic, Plate & Film GP, Tool GP-Hand
• Part Number Index

What This Parts Manual Gives You

Parts manuals are not repair guides, and this one does not pretend to be. What it does, and does thoroughly, is put every Caterpillar part number for the 140G Motor Grader at your fingertips. Each of the roughly 200 information elements is built around an illustration: the drawing shows every component of a group in its assembled position, numbered with reference callouts; the consist list beside it gives the matching part number, quantity and name. That structure lets you do things no generic repair book can. You can look at an exploded view of the engine oil pump and see exactly which of the two gear sections a worn part belongs to. You can trace the air compressor lines from cylinder head to oil cooler bonnet and confirm which flared elbow or hose assembly goes where. You can verify that the brake disc stack in your machine matches the discs listed for its serial range before you order. You can also tell the difference between parts that are serviced separately and those that are supplied only as part of a larger assembly, which prevents the frustrating experience of ordering a bolt that Caterpillar sells only with the cover it threads into.

The coverage goes right down to the level a working technician or restorer needs. Engine fastener groups give the correct bolt lengths and part numbers for cylinder head, front housing and oil pan. Turbocharger cartridges, remanufactured components and repair kits are flagged. Hydraulic valve banks are broken down to individual spools, springs and seals, so a leaking section can be resealed rather than replaced. Circle drive, moldboard, scarifier, ripper and blade groups all appear with their bit, edge and tooth part numbers. Operator station items from the ROPS structure to the seat suspension to the cab air filter and window wiper motor are catalogued. Even the small stuff is there – grease fittings, warning films, machine plates, fuses and lamps.

For anyone maintaining a 140G, this manual removes guesswork. Instead of describing a part over the phone or bringing a sample to the counter, you bring the part number. Instead of hoping a generic diagram resembles your machine, you check the serial number break at the top of each information element and confirm you are looking at the correct variant. That is the difference between a machine that gets fixed once and a machine that comes back with the wrong parts.

Why This Particular Manual

The 140G is a long-lived grader with serial number breaks that matter. Publication CCRC1709-43 is the 2002 revision, which means it already incorporates the earlier C-note type changes documented in the manual’s own notes – the corrections that accumulate over a production run and often separate a machine that works smoothly from one that does not. The manual explicitly states that only the types applying to this parts book are included, and that further types may exist causing C-notes to appear on an information element without another type shown. In plain terms, this is the book that tracks the actual variations in the field rather than an idealised first-off machine.

It also does something parts manuals do not always do: it tells you when a part is remanufactured. The letter R in a parts list note, or an asterisk at the start or end of a caption, marks components available through the Cat Remanufactured Program – alternators, connecting rods, crankshafts, cylinder heads, ECMs, fuel injectors, fuel pumps, governors, oil pumps, pistons, short blocks, starters, turbochargers and water pumps. For anyone rebuilding rather than merely replacing, that information alone can change the economics of a project.

Get Your Caterpillar 140G Parts Manual Today

With this 2002 Caterpillar 140G Motor Grader Parts Manual CCRC1709-43 in hand, you can identify any component on a 72V-series 140G, order correct Cat part numbers the first time, distinguish serviceable parts from assembly-only items, and cross-check remanufactured alternatives before committing to a purchase. It covers engine and fuel, lubrication and cooling, air inlet and exhaust, electrical and starting, power train and final drive, frame and body, brakes, hydraulics, implements, work tools and the operator station – essentially every system that can fail or wear on the machine.

The file is delivered as an instant PDF download immediately after checkout. There is no shipping, no waiting, and no physical book to keep track of in the workshop. Open it on a laptop, tablet or phone, print the pages you need for the job at hand, and keep the rest of the 1053-page reference on file for the next repair. Whether you are a shop technician ordering parts for a customer’s machine, an owner rebuilding a hydraulic cylinder, or someone restoring a 140G and needing exploded views to confirm how an assembly goes back together, this parts manual is the reference that makes the job faster, cheaper and correct.