Hangcha 3.0t-3.5t R Series Forklift Parts Catalog 2014 English Chinese PDF

Description

Hangcha 3.0t-3.5t R Series Forklift Parts Catalog (2014, English & Chinese)

This is the full Hangcha R Series 3.0t–3.5t internal combustion counterbalanced forklift truck parts catalog, published 12/2014 and covering the 2012 Version 3.0–3.5 ton R Series model range. Every assembly is laid out in the same way the Hangcha factory documents it: an exploded illustration paired with a numbered parts table giving item number, part number (物料码), description in both English and Chinese, quantity, and where relevant, the exact model codes the part fits. If you maintain, rebuild or repair a Hangcha 3.0–3.5t R Series forklift, this is the reference that tells you which part number actually belongs on your truck.

File Details

• Manual type: Parts Catalog
• Brand: Hangcha (杭叉集团股份有限公司 / HANGCHA GROUP CO., LTD.)
• Model range: 3.0t–3.5t R Series internal combustion counterbalanced forklift trucks
• Model year covered: 2012 Version
• Publication date: 12/2014
• Language: English and Chinese (bilingual part names and remarks)
• Page count: approx. 499 pages
• File format: PDF

Chapters Covered

The catalog is organized into eight top-level systems. Each contains exploded views of every sub-assembly with a numbered parts list keyed to the drawing:

• Part I — Driving System (传动系统)
• Part II — Steering System (转向系统)
• Part III — Power System (动力系统)
• Part IV — Body System (车身系统)
• Part V — Controlling System (操纵系统)
• Part VI — Hydraulic System (液压系统)
• Part VII — Electrical System (电气系统)
• Part VIII — Cab System (驾驶室)

Part I — Driving System

This is the largest section, covering the driveline from clutch to wheels. It includes the mechanical and hydrodynamic transmission options (ShaoXin JDS series, ZhongNan JDS series, YQX/YQXD series, and the Y43160X Okamura hydrodynamic gearbox), the torque converter, hydraulic clutch, inching valve, charging pump, reduction and differential assemblies, and the drive axle with both single- and double-tyre configurations. You get the clutch assembly breakdown, cooling oil pipe routing, front wheel assemblies, brake assemblies (LH and RH), and the full drive axle exploded views with bearings, hubs, seals and half shafts. Serial-number-specific notes are flagged in the remarks (for example <2014-02-01 vs ≥2014-02-01 drive axle variants).

Part II — Steering System

Covers the steering axle (including the welded and cast axle body variants and the W26-Y exception), steering wheels, steering cylinder with its repair kit contents, the steering device with and without shock absorption, and the steering pipe assembly. Pivot pins, bearings, tie-rods, kingpins, knuckles and hub hardware are all itemised with quantities.

Part III — Power System

The engine-side systems are broken down by fitment: air intake (with high-mount intake option), exhaust (including high-position exhaust and exhaust-gas-purification muffler options), cooling, fuel (diesel, gasoline and LPG single/dual-fuel variants — IMPCO and BRC systems), and engine mounting with cushion assemblies. Engine assemblies listed by their Hangcha part numbers include the CA498, 4JG2PE, TD27AA, 4TNE98, K25 and BY491GP families, plus the YANMAR oil-water separator fitment.

Part IV — Body System

Counterbalance, labels (including CE marking details), seat assemblies with and without damping, truck frame, battery box, pedals, instrument frame, hood and floor board assemblies, lock catch, and the overhead guard. Both CE and non-CE variants are distinguished in the remarks column.

Part V — Controlling System

Brake and clutch pedal assemblies across the different model codes, inching/budge push-rod stents, brake pump, throttle control assemblies (cable and electronic), change-over control, and hand brake control with its cable hardware. Each pedal assembly includes shims, bushings, springs, snap rings and pin-shaft part numbers at the item level.

Part VI — Hydraulic System

Gear pump assemblies for all model groups, suction hoses and pipes, steering oil pipe routing, strainer, hydraulic tank accessories (cap, breather filter, dipstick, cover plate, suction filter), multi-way valve control and assembly (2/3/4-section valves), and tilting oil pipe assemblies with connectors and O-rings.

Part VII — Electrical System

The electrical section runs to roughly a hundred pages and is split by model code so you can find the exact harness, instrument panel and control box your truck uses. It includes the instrument panel, horn, control box with fuse assignments, front and rear lamp assemblies (halogen and LED variants), combination switch, warning lamp and rear work lamp, CE disconnect switch, hand brake switch, battery cables, main wire harnesses by build date and export/domestic market, sensors, relays, and the starter/alternator/preheat items that are supplied by the engine maker. Harness part numbers change by production window (for example ≤2012-05-20, 2012-05-20 to 2013-01-01, ≥2013-01-01), so you can order the correct one for your serial.

Part VIII — Cab System

The optional cab is documented from the frame outward: main frame, left and right support legs (CE and non-CE), overhead guard top, top window, front window with wiper, left and right door assemblies, rear window with hinges and gas springs, and the CE spray bottle assembly. Note the cab raises the overhead guard height by 40 mm above the standard guard, and CE and non-CE part numbers differ for several components.

How This Catalog Helps You

Hangcha builds the 3.0t–3.5t R Series across a wide spread of model codes — CPCD, CPC, CPQ and CPQD variants on RG, RW and Y-chassis designations — and the same physical location on the truck can use a different part number depending on transmission make, drive axle revision, emission package or whether the truck is CE-spec. Guessing at a part number is how you end up with a hub that does not fit a double-tyre axle, a harness that does not match your build date, or a brake shoe set from the pre-improvement batch. This catalog removes the guesswork: each exploded view keys directly to a parts table that names the item, gives the Hangcha part number, states the quantity, and flags the applicable model codes or date ranges in the remarks column.

Typical jobs this catalog supports include gearbox and torque converter overhauls, clutch replacement, drive axle bearing and seal renewal, brake assembly rebuilds, steering knuckle and cylinder service, hydraulic pump and multi-way valve replacement, complete harness identification and electrical fault part sourcing, cab door and window hardware, LPG and dual-fuel system component lookup, and any job where you need to identify a fastener, seal, bearing or bracket by its factory number rather than by eye.

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Instant PDF Delivery

Your purchase gives you immediate access to the complete Hangcha 3.0t–3.5t R Series Parts Catalog as a downloadable PDF — no shipping, no waiting for a disc, no regional restrictions. Open it on a workshop laptop, a tablet on the bench, or a phone at the parts counter. Print the specific pages you need for the job and keep the rest clean. Whether you are a fleet workshop, an independent forklift technician, or an owner-operator keeping a single truck running, this is the reference document that turns a part enquiry into a confirmed part number in minutes.