Hangcha CPD60-100 XC4 Electric Forklift Parts Catalog 2022 – PDF Download

Description

Hangcha CPD60-100 XC4 Electric Forklift Parts Catalog — 2022 Edition

This Hangcha CPD60-100 XC4 parts catalog is the complete component reference for the 6.0t to 10.0t X-series electric counterbalance forklifts, published by Hangcha Group Co., Ltd. in May 2022. It covers every major assembly across the CPD60-XC4, CPD70-XC4, CPD80-XC4, CPD90-XC4, CPD100-XC4, and CPD80-XLC4 families, including all -I variants. Whether you are ordering a replacement drive axle, identifying a hydraulic cylinder seal kit, or sourcing body panels for a cab system, this catalog gives you the exact factory part numbers, exploded diagrams, and quantity specifications needed to get the right component the first time.

File Details

• Manual Type: Parts Catalog
• Brand: Hangcha (杭叉集团股份有限公司 / HANGCHA GROUP CO., LTD.)
• Models Covered: CPD60-XC4, CPD70-XC4, CPD80-XC4, CPD90-XC4, CPD100-XC4, CPD80-XLC4, CPD60-XC4-I, CPD70-XC4-I, CPD80-XC4-I, CPD90-XC4-I, CPD100-XC4-I, CPD80-XLC4-I
• Language: Chinese / English (bilingual)
• Page Count: 253
• File Format: PDF
• Publication Date: 05/2022

Chapters Covered

• 第一部分 传动系统 Part I Drive System
• 第二部分 转向系统 Part II Steering System
• 第三部分 车身系统 Part III Body System
• 第四部分 操纵系统 Part IV Control System
• 第五部分 液压系统 Part V Hydraulic System
• 第六部分 电气系统 Part VI Electrical System
• 第七部分 驾驶室 Part VII Cab System
• 第八部分 门架 Part VIII Mast

Part I — Drive System (传动系统)

Covers the complete drivetrain of the XC4 series. Includes the front wheel assembly, drive axle assembly with its main reduction and wheel-side reduction, and the traction motor mounting hardware. Exploded diagrams break down the drive axle into every bolt, washer, bearing, and seal, with part numbers for both the 6.0t–8.0t and 9.0t–10.0t configurations. The main reduction assembly section covers the input flange, handbrake, differential housing, planetary gears, and all associated bearings and shims. The wheel assembly section details the wheel hub, rim, solid tyres, and planetary gear components down to individual rollers and steel balls.

Part II — Steering System (转向系统)

Details the steering wheel assembly, steering pipe device, steering axle, and steering cylinder. The steering axle section includes the steering knuckles, hubs, bearings, oil seals, and tie rod assembly. Steering cylinder breakdowns cover the piston rod, guide bush, O-rings, dust rings, and seal kits for both the standard and heavy-duty variants. Two separate steering cylinder sections address the CPD60–CPD80 models and the CPD90–CPD100 models respectively.

Part III — Body System (车身系统)

Covers the frame, front and rear covers, gas springs, doors, pedals, storage box, overhead guard, and counterweight. Each body panel assembly is exploded with mounting hardware, hinges, locks, and seals. The overhead guard section includes the roof support, trim boards, mirror assembly, and instrument cover. Two separate body system diagrams cover the standard and -I model ranges.

Part IV — Control System (操纵系统)

Includes the hydraulic power brake assembly, brake pedal, parking brake control, hand brake cable, and all associated springs, pins, and brackets. The section provides part numbers for the right and left brake pipes, the brake booster, and the handbrake cable bracket.

Part V — Hydraulic System (液压系统)

This extensive section covers the fuel tank, oil pump units, multi-way valve assembly, tilt circuit, steering oil circuit, and braking circuit. Separate subsections address pre-202110 and post-202110 hydraulic system layouts, with different part numbers for each production period. Return oil filter assemblies, suction flanges, and breather components are fully detailed for both the 6.0t–8.0t and 9.0t–10.0t models. The multi-way valve section includes configurations for two-spool, three-spool, and four-spool valves with the associated micro switches, potentiometers, and connectors.

Part VI — Electrical System (电气系统)

Covers the complete electrical architecture: warming lamp, combination switch, key switch, horn, brake light switch, fuse assembly, electronic control assembly, DC converter, seat switch, warning lamp, taillight, and battery combination. The electrical system diagram shows component locations and harness routing. Battery assembly sections cover the front and rear battery boxes and power cable groups for each model variant. The controller assembly section breaks down the electronic control panel, controller, heat dissipation fan, and instrument panel.

Part VII — Cab System (驾驶室)

Documents the cab frame, left and right door systems, rear and front window systems, and all associated hardware. The cab is broken into overall frame, door frame, aluminum window, seal rubber, lock assemblies, hinges, gas springs, wiper motor, and glass components. Part numbers are provided for both the 6.0t–8.0t cab configuration and the 9.0t–10.0t cab configuration, which differ in door layout and window arrangement. Two separate cab schematic diagrams cover both configurations.

Part VIII — Mast (门架)

The largest section of the catalog, covering the simplex (二级门架) and triplex (三级门架) mast assemblies. Includes lifting components, chain assemblies with optional parts lists for different lift heights, outside mast, middle door frame, inside mast, fork carriage, oil pipe system, lifting cylinders, tilting cylinders, and full free lifting cylinders. Each mast section provides separate part numbers for 6.0t, 7.0t–8.0t, and in the triplex section, for the big 8.0t and 9.0t–10.0t configurations. Lift height-specific part numbers are tabulated in optional parts lists, covering heights from 2.5m to 6.0m. Chain assemblies, fork carriages, and cylinder repair kits are all itemized with individual component part numbers.

Why This Parts Catalog Matters

Ordering the wrong part for a 6.0t to 10.0t electric forklift is expensive and time-consuming. This catalog eliminates guesswork by providing the exact part numbers that Hangcha assigned to every component, down to individual bolts, washers, and O-rings. The exploded diagrams show how components assemble, which is invaluable when you are rebuilding a drive axle, resealing a hydraulic cylinder, or replacing a damaged mast chain.

Each part entry includes the Chinese and English description, the part number, the quantity required, and a remarks field noting which specific models or serial ranges the part applies to. This level of detail means you can verify fitment before you place an order, whether you are working on a CPD60-XC4, a CPD100-XC4-I, or any variant in between. The catalog also distinguishes between early and late production hydraulic systems, helping you order the correct components for machines built before or after October 2021.

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Instant PDF Delivery — No Shipping, No Waiting

This Hangcha XC4 parts catalog is delivered as a PDF download immediately after purchase. There is no shipping wait and no physical book to keep track of. The file works on any device — laptop, tablet, or smartphone — and every page can be printed for use in the workshop. Keep it on file for quick reference during maintenance, rebuilds, or when you need to generate a parts list for a major repair. With 253 pages of factory part numbers and exploded views, this is the most complete single reference you can own for the Hangcha CPD60-100 XC4 series.