HELI CPD25-A3LIH4-M H4 Series 2-2.5t Lithium Battery Forklift Parts Manual PDF

Description

HELI CPD25-A3LIH4-M H4 Series Lithium Forklift Parts Manual

This is the illustrated Parts Manual for the HELI CPD25-A3LIH4-M, the H4 series 2-2.5 tonne lithium battery forklift equipped with the Sweden INMOTION full AC control system. Published by Anhui HELI Co., Ltd, it is the same component-level reference used to identify, order and replace parts across the whole truck. Every assembly is broken down into exploded views with ballooned callouts, and each callout is matched to a part number, description and quantity so you order the correct component the first time.

File Details

• Manual type: Parts Manual (零部件图册)
• Brand: HELI (Anhui HELI Co., Ltd)
• Model: CPD25-A3LIH4-M
• Series: H4 series 2-2.5t lithium battery forklift
• Control system: Sweden INMOTION full AC
• Language: Chinese and English (bilingual)
• Page count: 146
• File format: PDF
• Manual number: CPD25-A3LIH4-M_3

Chapters Covered

• Brake System (行车制动系统 / 手制动总成)
• Steering System (转向安装系统 / 转向管柱总成 / 转向油缸总成 / 转向器安装总成)
• Steering Axle (横置油缸转向桥)
• Tilt Cylinders (倾斜油缸)
• Hydraulic System (液压油箱附件总成 / 多路阀总成 / 多路阀操纵总成)
• Electrical System (电气系统 / 集成电器盒 / 电气选配项 / 警示灯总成)
• Counterweight & Bodywork (平衡重系统 / 机罩类 / 仪表台安装 / 蓄电池箱盖总成 / 配重盖板总成 / 侧罩安装附件 / 导水板安装)
• Wheels & Rims (车轮总成 / 轮辋总成)
• Lifting System & Mast (2-2.5t起重系统 / 门架管路系统 / 起升油缸 / 侧滚轮组 / 滑轮组总成)
• Paint & Label Layout (油漆标牌布置图)
• Seat (座椅)

Brake System

Covers the right and left brake steel tube assemblies, combination bolts, pipe clamps and pipe nuts, plus the complete hand brake assembly (ABG73-60401_0) with its internal parts. Use this section when replacing brake lines, fittings or handbrake components.

Steering System

Includes the steering installation system (HRA1754101_0), the steering column assembly (ABG74-10501_0) with steering carrier, drive shaft, bearing 61904, support ring and hardware, the steering cylinder assembly (A1814-30101_0) with its full seal kit, and the steering gear mounting assembly with the 80, LS, 1.1Nm steering gear. Exploded views make seal and bearing replacement straightforward.

Steering Axle

The transverse cylinder steering axle (HRA1754301_1) and the 2-3.8t steer axle assembly (A1814-30001-X_5) are broken down here — knuckle assemblies, kingpins, hub bolts, bearings, oil seals, bushings, tie rod pins and grease nipples. This is the section to consult for steering knuckle, hub or cylinder work.

Tilt Cylinders

Both the left and right tilt cylinder assemblies (D2N38-50041_0 and D2N38-50051_0) are shown with every internal component: earring, baffle, dust ring, guide sleeve, piston body, cylinder body, U-shaped seals, O-rings and the tilt cylinder repair kit (HRD2N38501XLB-10). Ideal for resealing or rebuilding a leaking tilt cylinder.

Hydraulic System

The hydraulic radiator accessory assembly (A1757-50001_3) covers the oil return cover, filter cartridge, oil filter, drain plug, magnet and tank cover assembly. The control valve assembly (HRA1757301_0) lists the 4-disc OPS multi-valve, straight and right-angle joints, and plugs. The control valve operating assembly (HRA1757401_0) breaks down the mounting bracket, shaft assembly, handles, rubber boots and pins for the lift, tilt, side-shift and fork-spacing levers.

Electrical System

The electrical system (1TV2-40001_32 / 1T2-40001_32) is presented through full-truck wiring layouts. The integrated electrical box (A1802-40091_0) lists relays, fuse puller, mini fuses (5A, 7.5A, 10A) and upper/lower cover shells. Electrical optional items (HRA1752407_8) include the overhead guard rear light wiring and warning light assembly (ABG72-40071_0) with its LED flashing beacon and dust ring. Essential for diagnosing and replacing electrical components.

Counterweight & Bodywork

Counterweight system (HRA1TV6301_5) covers the 2.5t counterweight, bracket, traction pin and mounting bolts. Bodywork sections include hoods, instrument panel installation (A1756-40101_6), dashboard assembly (A1756-40111_0) with left/right and lower cover plates, battery box cover assembly (A1756-40201-X1_2), counterweight cover plate (A1756-405110), side cover installation accessories (HRA1756431_3) and water guide plate installation. Overhead guard, cushion pads, rear-view mirror mounting and warning light board are also covered.

Wheels & Rims

Rear wheel assembly (HRA1754403_1) and front wheel assembly (HRA1754402_1) list rims and tires (18X7-8). Rim assembly (9BA3-00501_0) details inner and outer rims (5.00S-12DT), rim bolts, washers and nuts.

Lifting System & Mast

The 2-2.5T lifting system (ZSM) (HRDH2N8001_6) covers the mast support, bushings, tilt cylinder pins, high-pressure hoses, hose pulley group and four-piece valve attachment. The mast hose system (24° cone) documents all mast plumbing. Lift cylinders include the right and left lift cylinders, rear lift cylinder and front lift cylinder with every internal part. Side roller group (23458-32051_0) and pulley assemblies (3P8-78011_0 three-piece valve rear cylinder pulley, four-piece valve rear cylinder pulley, four-piece valve front cylinder pulley) complete the lifting section.

Paint & Label Layout (For Export)

The export paint and label layout (1TP9-10011_16) is a complete reference for every nameplate, safety decal, warning label, load chart, lubrication icon, emergency stop and charging-interface label applied to the truck, with part numbers and quantities for each.

Seat

The WAHN semi-wraparound normal seat (A7V96-80012_1), non-waterproof file box version, is listed for replacement or upgrade.

Why This Parts Manual Matters

Ordering the wrong part on a lithium battery forklift is expensive and slow. This HELI CPD25-A3LIH4-M parts manual removes the guesswork — every exploded illustration carries ballooned item numbers that map directly to a HELI part number, a full bilingual description and the exact quantity required. Whether you are rebuilding a tilt cylinder, chasing an intermittent electrical fault through the integrated electrical box, replacing a steering knuckle, resealing a lift cylinder or simply renewing a worn hose or seal, the correct component is identified in seconds. The manual also covers the Sweden INMOTION full AC control hardware specific to this model, so hydraulic and electrical components match the truck exactly rather than being cross-referenced from a generic source.

For fleet workshops, independent repairers and parts departments, having this manual on hand shortens diagnosis, reduces downtime and prevents the costly returns that come from ordering by guesswork. It is equally useful for preparing a spare-parts stock list or verifying a component before quoting a repair.

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Instant PDF Delivery

The manual is delivered as a PDF download the moment payment is confirmed — no shipping, no waiting and no physical binder to store. Open it on a laptop, tablet or phone in the workshop, zoom into any exploded view, and print only the pages you need for the job at hand. It is a working document you can keep on every device your team uses.