Heli G3 Series 4-5 Ton AC Electric Forklift Truck Complete Parts Catalog PDF

Description

Heli G3 Series 4-5 Ton AC Electric Forklift Truck Parts Catalog

This comprehensive illustrated parts catalog covers the Heli G3 series 4 to 5 ton AC electric forklift truck. It provides exploded-view diagrams, part numbers, descriptions, quantities, and applicability notes for every major assembly and sub-assembly on the machine. Whether you are ordering replacement components, rebuilding a drive axle, tracing a hydraulic hose, or identifying an electrical connector, this catalog puts the complete factory parts breakdown at your fingertips.

File Details

• Manual Type: Illustrated Parts Catalog
• Brand: Heli
• Model Series: G3 series 4-5t AC Electric Forklift Truck
• Language: Bilingual Chinese / English
• Page Count: 183 pages
• File Format: PDF
• Part Number Prefixes Included: ABW72, AAW72, AAW76, A7BZ2, A7BZ3, A7BZ4, A7BZ5, A7BZ6, A7BZ7, A7AL4, A7AL5, A71Y3, A71Y4, A71Z3, A7123, A7BY5, HRD7BZ8, HRDG4K8, HRDG4P8, and many more

Chapters Covered

• B — Electric System: Principle diagram, control unit, body harness, AC traction motor, AC pump motor, AC steering motor, meter, battery sockets, lithium battery packs, switches, DC-DC converter, key switch, horn, sensors, lamps, fuses, and all electrical accessories
• B — Control Unit: Traction controller, pump controller, steering controller, contactors, relays, fuses, buzzers, and control unit housing
• B — Battery Socket: Truck body side and battery side connectors, cables, terminals, heat-shrink tubes
• B — Battery Assembly: Lithium battery pack configurations including 80V/500Ah, 80V/600Ah, 80V/800Ah, 80V/542Ah, and 80V/606Ah, battery modules, charging sockets
• B — Warning Light Assembly: LED flash warning lights, rotating warning lights, buzzer warning lights, harnesses, switches, brackets
• C — Drive Axle Assembly: Imported and domestic drive axle options, front drive axle CE8.50, motor assembly, differential, piston assembly, wet brake, transmission assemblies (left and right), short and long half shafts, bearings, seals, retaining rings, support housing, axle housings, sensors, brake forks
• C — Piston Assembly: Star rings, bushings, compression springs, piston bolts, pistons, retainers
• C — Wet Brake Assembly: Separator plates, friction plates, cylindrical pins, spacers
• C — Transmission Assembly (Right): First-level and second-level deceleration assemblies, retainers, gear pins, housing, ring gear, hub, oil seals, end caps, gaskets, bearings, wheel bolts
• C — Brake Fork Assembly: Brake fork, flange, O-rings, torsion spring, bolts, handle, retaining rings, screws, nuts
• D — Rear Wheel Assembly: Tires (21X8-9), no-marking tire option, rear rim assembly
• D — Front Wheel Assembly: Tires (28X12.5-15), no-marking tire option, front snap ring, front rim assembly
• E — Steering System: Steering column assembly, knob assembly, nuts, sleeves, steering wheel assembly, bolts, washers, screws, springs, gimbal assembly, adjustment shims
• E — Steering Column System: Steering column, shaft, bracket, switch block, fixed axis, bearings, rings, washers, nuts, bolts
• E — Steering Axle: Steering axle body assembly, steering cylinder assembly, links, plates, shafts, hubs, hub covers, oil cups, bearings, nuts, washers, bolts, supports, baffles, bushings, shims, seals, wheel bolts, wheel nuts, knuckle assemblies (left and right), king pins, screws, potentiometer, locating plate
• E — Power Cylinder Assembly: Cylinder caps, cylinder body, glyd rings, wear rings, dust rings, seal rings, snap rings, piston rod assembly, O-rings, steering cylinder repair kit
• F — Service Brake System: Brake bracket assembly, pedal rod assembly, pin assembly, torsion springs, bolts, nuts, washers, pins, link assembly, pedal mat, nylon stopper, combined bolts
• F — Parking Brake: Parking brake handle, washers, bolts, brake switch bracket, brake bracket, cable, pins
• G — Counter Weight Assembly: Counterweight (4t, 4.5t, 5t options), rubber pads, stop blocks, washers, bolts, brackets, traction pin assembly, screws, locking washers, electrical bracket, DC bracket, right counterweight cover bracket
• G — Hood: Side hood assembly (left), oil tank assembly, counterweight cover assembly, side door assemblies, guide strips, cover assembly, wire harness support plate, bracket assemblies, cover assemblies (left, middle, right), multi-way valve cover, front and rear decorative plates, front and rear covers, battery baffle, bolts, screws, brackets, adjustment screws, catches, sleeves, bearings, emergency stop switch plate
• G — Floor Board Assembly: Front and rear floor board assemblies, backplates, pedals, clips, baffles, supports, steel-backed bearings, washers, screws, brackets, motor mounts, gaskets, bolts, cable guide plates, pipe clips, rubber pads, rubber plugs
• G — Frame: Frame assembly for 5t models
• G — Seat: Hean seat with handrail options, safety belt, safety switch, file bag, full suspension seat variants
• H — Valve Control Linkage (Two-Throw): Valve control system, mounting bracket, lift lever assembly, tilt lever assembly, nuts, knobs, bolts, cushions, sleeves, washers, pins, rubber pads, cover plate, control valve, elbow fittings, nipples, adjustment sleeves
• H — Valve Control Linkage (Three-Throw): Same components plus forward/reverse knob, three-throw valve lever assembly, plugs, nuts
• H — Valve Control Linkage (Four-Throw): Same components plus side-shift knob, four-throw valve lever assembly
• H — Oil Tank Cover: Hydraulic oil tank cover plate assembly, return oil filter, gaskets, bolts, combined washers, magnets, drain plugs, filter elements, filler cap assembly
• H — Hydraulic System: Pump suction hose, power brake piping system, power steering tank, elbow fittings, high-pressure hoses, tilt steel pipe assembly, steering suction hose, multi-way valve return hoses, German hose clamps, steering gear assembly, gear pump assembly, oil return steel pipe assembly, steering return hose, centralized return hose, oil seal rings, direct fittings, tee fittings, four-way fittings, steering brake pump, brake master cylinder, brake hoses
• J — Fork: Fork assembly and fork length options from 1070mm to 2420mm
• J — Lifting System (Normal Mast): Mast hydraulic system (metric and SAE), lift bracket and backrest, mast assembly, lift cylinder mounting, high-pressure hoses, direct fittings, three-way fittings, flow regulator valve, elbows, steel pipe assembly
• J — Lift Bracket & Backrest (Normal Mast): Backrest assembly, lift bracket assembly, washers, bolts, end rollers, snap rings, composite rollers, side rollers, spacers, shims
• J — Mast (Normal Mast): Outer mast assembly, tilt cylinder pins, washers, bolts, end rollers, snap rings, side rollers, plates, inner mast assembly, shims
• J — Lift Cylinder (Normal Mast): Lift cylinder assembly, bolts, washers, shims, cushions, cylinder fixing blocks, chains, chain wheels, snap rings, piston rods, dust rings, U-rings, O-rings, guide sleeves, steel-backed bearings, screws, combined washers, left and right cylinder bodies, adjustment sleeves, wire rings, pistons, valve assemblies, catches, seal rings, support rings, safety valves, spherical nuts, cotter pins
• J — Lifting System (Full Free 2-Stage Mast): Mast hydraulic system (metric and SAE), lift bracket and backrest, mast assembly, front and rear lift cylinder mounting
• J — Mast Hydraulic System (Full Free 2-Stage, Metric): Direct fittings, steel pipes, plates, bolts, washers, high-pressure hoses, adjustable elbows, nipples, three-way fittings, flow regulator valve, O-rings
• J — Mast Hydraulic System (Full Free 2-Stage, SAE): Same components with SAE fittings
• J — Lift Bracket & Backrest (Full Free 2-Stage): Backrest, lift bracket, washers, bolts, end rollers, snap rings, composite rollers, side rollers, spacers, shims
• J — Mast (Full Free 2-Stage): Outer mast, tilt cylinder pins, washers, bolts, end rollers, snap rings, side rollers, inner mast, sensing plate, bolts
• J — Front Lift Cylinder (Full Free 2-Stage): Piston rod, DKB dust ring, U-ring, back-up ring, O-ring, guide sleeve, steel-backed bearing, cylinder body, set screws, valve assembly, support ring, back-up rings, piston assembly, springs, sliding mesh, copper gaskets, combined bolts, chains, sheave seats, bolts, nuts, washers, sheaves, snap rings, chain guard plates, repair kit
• J — Rear Lift Cylinder (Full Free 2-Stage): Right and left piston rods, dust rings, snap rings, U-rings, guide caps, O-rings, steel-backed bearings, cylinder bodies, adjustment sleeves, set screws, glyd rings, pistons, support rings, sleeves, wire rings, safety valves, connecting rods, bolts, washers, damping blocks, spacers, gaskets, cylinder fixing blocks, chains, sprockets, repair kit
• J — Lifting System (Full Free 3-Stage Mast): Mast hydraulic system (metric and SAE), fork and lift bracket, mast assembly, front and rear lift cylinder mounting
• J — Mast Hydraulic System (Full Free 3-Stage, Metric): Direct fittings, high-pressure hoses, four-way fittings, bolts, strapping, clips, pulleys, pulley shafts, nuts, valve shells, plates, steel pipes, elbows, O-rings, pipe clamps
• J — Mast Hydraulic System (Full Free 3-Stage, SAE): Same components with SAE fittings
• J — Lift Bracket & Backrest (Full Free 3-Stage): Backrest, lift bracket, washers, bolts, end rollers, snap rings, composite rollers, side rollers, spacers, shims
• J — Mast (Full Free 3-Stage): Outer mast, tilt cylinder pins, washers, bolts, end rollers, snap rings, side rollers, limit shafts, shims, middle mast, inner mast, sensing bracket, bolts
• J — Front Lift Cylinder (Full Free 3-Stage): DKB dust ring, back-up ring, U-ring, O-ring, guide sleeve, cylinder body, plunger body, support ring, SPG glyd ring, springs, sliding mesh, screws, washers, combined bolts, chains, sheave seats, bolts, nuts, washers, sheaves, snap rings, chain guard plates, repair kit
• J — Rear Lift Cylinder (Full Free 3-Stage): Piston rods, dust rings, U-rings, O-rings, guide caps, steel-backed bearings, screws, gaskets, cylinder bodies, adjustment sleeves, wire rings, valve assemblies, pistons, support rings, sleeves, safety valves, cylinder plates, bolts, damping blocks, gaskets, cylinder fixing blocks, washers, chains, sprockets, snap rings, repair kit
• L — Hose & Pulley Block (Normal Mast, Metric): Pulley brackets, bolts, washers, pulleys, snap rings, double clips, strapping, pipe clamps, high-pressure hoses, four-way fittings, spiral guards
• L — Hose & Pulley Block (Normal Mast, SAE): Same components with SAE fittings
• L — Hose & Pulley Block (Full Free 2-Stage, Metric): Steel pipe assemblies, high-pressure hoses, double clips, bolts, outer and inner guide rails, inner steel pipes, straight bulkhead fittings, pipe clamps, hose limiters, fixed plates, retaining rings, washers, pulleys, hose guard plates, screws, pulley brackets
• L — Hose & Pulley Block (Full Free 2-Stage, SAE): Same components with SAE fittings
• L — Hose & Pulley Block (Full Free 3-Stage, Metric): Double pulleys, pulley brackets, retaining rings, high-pressure hoses, pipe clamps, bolts, washers, bulkhead fittings, strapping, steel pipes, plates, combined bolts, bushings
• L — Hose & Pulley Block (Full Free 3-Stage, SAE): Same components with SAE fittings

This Heli G3 4-5t electric forklift parts catalog is far more than a simple parts list. It is a complete visual disassembly of the entire truck. Each assembly is presented as an exploded-view illustration with every component numbered and cross-referenced to a table containing the part number, description, quantity, and remarks such as standard versus optional equipment, domestic versus imported bridge configurations, and applicable date ranges. The level of detail spans from the largest structural assemblies — frame, counterweight, overhead guard, masts — down to individual O-rings, snap rings, washers, and bolts. For the electric system, you get controller part numbers, motor specifications, battery pack configurations, wiring harnesses, switches, lamps, and connector details. For the drivetrain, you get complete breakdowns of the drive axle, differential, wet brake, transmission gearing, half shafts, and wheel assemblies. The hydraulic section covers every hose, pipe, fitting, pump, cylinder, and valve in the lifting and steering circuits.

What This Parts Catalog Enables You to Do

With this Heli G3 4-5t AC electric forklift parts catalog, you can confidently identify and order the exact replacement parts your truck needs. Every exploded diagram shows how components fit together, so you can disassemble, inspect, and reassemble assemblies correctly. The part number tables eliminate guesswork when sourcing from Heli dealers or aftermarket suppliers — you will have the factory part number, the exact description, and the quantity required. The applicability notes tell you whether a part is standard or optional, whether it suits domestic or imported bridge configurations, and whether a newer version supersedes an older one. This is the same information professional forklift technicians and parts departments use every day.

Getting the right part the first time saves money, reduces downtime, and prevents the frustration of returns and re-orders. A parts catalog is not just a shopping list — it is a repair planning tool. By studying the exploded views, you can anticipate which seals, gaskets, fasteners, and wear items you will need before you start a job. You can see how sub-assemblies relate to each other, which helps when a single failure has a knock-on effect. For fleet operators, having this catalog on hand means faster turnarounds and less reliance on dealer parts counters.

IMAGES PREVIEW

This Heli G3 4-5t electric forklift parts catalog is delivered as an instant PDF download. There is no shipping, no waiting for a disc or a printed binder. You can open it on any device — laptop, tablet, or smartphone — and print the pages you need for the workshop. Whether you are maintaining a single truck or managing a fleet, this PDF gives you the complete parts reference in a portable, searchable, and printable format.