HELI K2 CPCD25 CPCD30 CPCD35 Forklift Parts Manual PDF

Description

HELI K2 CPCD25 CPCD30 CPCD35 Forklift Parts Manual

This is the full illustrated parts catalogue for the HELI K2 series 2-3.5 tonne internal combustion counterbalanced forklift trucks. Written for the CPCD25, CPCD30 and CPCD35 models (and the related CPC range), the manual is the same document used to identify, order and replace every serviced component on these trucks, from a single bolt to the complete drive axle assembly. If you maintain, rebuild or restore a K2 series HELI forklift, this is the reference that ties part numbers to the exploded diagrams printed on each page.

The manual is bilingual, with Chinese and English headings running side-by-side throughout the tables and drawing callouts, so the part name and the part number can be read together without translation. The document covers the engine installation, air intake, cooling, exhaust, fuel, electrical, transmission, axle, brake, steering, frame, counterweight, hydraulic and mast systems, and it lists every part with its HELI part number, description, edition and quantity per assembly.

File Details

• Manual type: Illustrated parts catalogue / parts manual
• Brand: HELI (Anhui HELI Co., Ltd)
• Series: K2
• Models covered: CPCD20, CPCD25, CPCD30, CPCD35 (and CPC equivalents)
• Tonnage range: 2 t to 3.5 t internal combustion counterbalanced forklift trucks
• Language: Chinese and English (bilingual)
• Page count: 185
• File format: PDF

Chapters Covered

• Fig. 1-4 Engine installation
• Fig. 5-9 Air cleaner assembly
• Fig. 10-12 Cooling system
• Fig. 13-14 Exhaust system
• Fig. 15-16 Fuel system
• Fig. 17-19 Electric system
• Fig. 20 Integrated electric box
• Fig. 21 Combined meter
• Fig. 22 Transmission unit mount (torque converter type)
• Fig. 23 Transmission case
• Fig. 24 Hydraulic clutch
• Fig. 25 Charging pump
• Fig. 26 Inching valve
• Fig. 27 Reduction and differential
• Fig. 28 Control valve assembly (mechanical)
• Fig. 29 Control valve (mechanical, torque converter)
• Fig. 30 Drive unit mount (clutch type)
• Fig. 31-32 Transmission (clutch type 1/2 and 2/2)
• Fig. 33 Plate, input assembly
• Fig. 34 Clutch group
• Fig. 35-36 Drive axle (single and double tire)
• Fig. 37-38 Wheel brake
• Fig. 39-42 Drive wheel (single and double tire)
• Fig. 43 Control linkage (torque converter type)
• Fig. 44 Steering system
• Fig. 45 Steering axle assembly
• Fig. 46 Steering cylinder
• Fig. 47-48 Steering wheel
• Fig. 49 Accelerator pedal
• Fig. 50 Brake and inching control
• Fig. 51 Brake and clutch control
• Fig. 52 Parking brake lever
• Fig. 53 Frame
• Fig. 54-55 Counterweight
• Fig. 56 Hood and seat
• Fig. 57 Hood assembly
• Fig. 58 Battery bracket
• Fig. 59 Floor board
• Fig. 60 Oil tank assembly
• Fig. 61-64 Valve control linkage (two, three, four and five throw)
• Fig. 65 Hydraulic system
• Fig. 66-68 Mast hydraulic system (normal, full free 2-stage and 3-stage)
• Fig. 69-71 Fork and lift bracket
• Fig. 72-74 Mast (normal, full free 2-stage and 3-stage)
• Fig. 75-87 Front, rear and lift cylinders
• Fig. 88-90 Hoses and pulley block
• Fig. 91-92 Tilt cylinder
• Fig. 93 Overhead guard
• Fig. 94 Rearview mirror mount
• Fig. 95 Windshield equipment
• Fig. 96 Front window assembly
• Fig. 97 Rear window assembly
• Fig. 98 Overhead frame
• Fig. 99 Frame counterweight shield
• Fig. 100 Fire extinguisher setting
• Fig. 101 Heater installation
• Fig. 102-103 Decals (domestic and export)

Laid out as a parts manual, this document works figure by figure: the exploded drawing on each page is keyed with item numbers, and the attached table gives the HELI part number, edition, description, quantity and any remark for each item number. That structure makes the HELI K2 CPCD25 CPCD30 CPCD35 parts manual useful both for a single-component replacement and for a full system rebuild, because every sub-assembly – hydraulic clutch, charging pump, inching valve, control valve, wheel brake, drive axle, steering axle, mast cylinder – is broken down to the last seal, snap ring and bearing in its own figure.

Engines Covered

The engine installation figures in this manual are grouped by the diesel engine fitted to the truck, and the part numbers change accordingly. The combinations documented in the file are:

• CPC, CPCD30, 35 – YNK2: Yunnei 490 diesel engine
• CPC, CPCD20, 25, 30, 35 – Q13K2: Quanchai 4C2-50C41 high-fan diesel engine
• CPC, CPCD20, 25, 30, 35 – XC21K2: Xinchang 4D27XG40 high-fan diesel engine
• CPC, CPCD20, 25, 30, 35 – WX2K2: Xichai 490 (4DW91-50GAG3U) diesel engine

Each engine variant has its own figure number and its own set of mounting bolts, washers, sleeves and rubber cushions, so the correct page must be selected for the truck being worked on before any part is ordered.

How the Manual Is Organised

The lookup method printed in the front of the manual is straightforward and worth following. First, find the system or assembly in the contents and turn to the figure number for it. Second, find the required part on the exploded drawing and read its item number. Third, look up that item number in the table attached to the same figure to find the HELI part number, description and quantity. Every part or component in the drawing is expressed with only one item number, so the callouts stay clean even on dense sub-assembly drawings.

Ordering information is printed in the front matter: when ordering parts, the truck model, serial number, part drawing number and quantity must be quoted. The manual also notes that only genuine parts supplied through the HELI spare parts sub-company should be used for repairs, to keep the truck’s quality intact.

What This HELI K2 CPCD25 CPCD30 CPCD35 Parts Manual Enables

With this parts catalogue on hand, a workshop or owner can strip and rebuild almost any serviceable section of a K2 series HELI forklift without guesswork. Jobs the manual directly supports include:

• Identifying and ordering engine mounting hardware for any of the four diesel engine variants used in the K2 range
• Rebuilding the hydraulic clutch, charging pump and inching valve with the correct seals, bearings and snap rings
• Servicing the reduction and differential, including shims, bearings and spiral bevel gears
• Overhauling the wheel brake assemblies for 2 t / 2.5 t and 3 t / 3.5 t trucks
• Rebuilding the drive axle, steering axle and steering cylinder
• Selecting the correct mast, lift bracket and fork set for normal, full-free 2-stage or full-free 3-stage configurations
• Resealing front, rear and tilt cylinders with the correct dust rings, U-rings, O-rings and backup rings
• Tracing the hydraulic system pipework and pulley blocks, including the hoses and pulley block option tables by lifting height
• Fitting the correct counterweight, hood, overhead guard and decal set for the specific model and market

Having the correct exploded view and part number in front of you is what prevents the two most common causes of a forklift repair going wrong: fitting a part that looks right but is the wrong edition for the serial number, and reassembling a sub-assembly with the wrong shim, seal or snap-ring stack. The HELI K2 parts manual removes both risks by tying every part to a figure, an edition number and a quantity per truck.

IMAGES PREVIEW

This is an instant digital download. The PDF is delivered immediately after payment, with no shipping and no waiting for a physical book. It can be opened on a workshop PC, laptop, tablet or phone, and printed page by page so the relevant figure can sit beside the truck while the work is done.