Description
Hill-Rom Advanta P1600 Bed Service Manual – Complete Troubleshooting, Repair & Parts Guide
This is the full service manual for the Hill-Rom Advanta Bed, models P1600A and P1600B. Published in 2001 as the Second Edition (Revision A), document number man168ra, this 429-page PDF is the comprehensive technical resource used by facility-authorized service personnel to troubleshoot, repair, and maintain the Advanta hospital bed platform.
File Details
- Manual Type: Service Manual
- Brand: Hill-Rom
- Model: Advanta P1600 (P1600A, P1600B)
- Document Number: man168ra
- Edition: Second Edition
- Revision: Revision A (May 2001)
- Original Issue: April 2000
- Language: English
- Page Count: 429 pages
- File Format: PDF
Chapters Covered
- Chapter 1: Introduction – Purpose, Audience, Organization, Typographical Conventions, Overview, Operating Precautions, Features (Head Section Inclination, Automatic Contour, Articulating Frame, Knee Section Inclination, Foot Section Inclination, Hilow Sleeping Surface, Trendelenburg/Reverse Trendelenburg, Chair Position, CPR Release, Casters, Central Brake and Steer, Manual Operation, Headboard and Footboard, IV Rod Accommodation, Bed Frame, Docking/Wall Protection, Siderails, ZoneAire Sleep Surface, Mattress Components, Bed Positions, Specifications, Electrical Description, Motors, Limit Switches, Regulations/Standards/Codes, Model Identification, General Operation, Siderail Controls and Footboard Control Panel, Standard Controls, Optional Controls, Indicators, Safety Tips, Service and Maintenance, Warning and Caution Labels
- Chapter 2: Troubleshooting Procedures – Getting Started, Test Equipment, Initial Actions, Function Checks, Mechanical Subsystem Troubleshooting, Electrical Subsystem Troubleshooting, Pneumatic Subsystem Troubleshooting, PPM Function Check, Service Required LED, Footboard Control Panel Switch/LED Test, Air System Self-Diagnostic Test, Air System Independent Diagnostic Test, Soft Reset, Final Actions, Head Hilow Does Not Lower/Go Up, Foot Hilow Does Not Lower/Go Up, Knee Section Does Not Lower/Go Up, Head Section Does Not Lower/Go Up, Trendelenburg/Reverse Trendelenburg RAPs, Night Light Does Not Operate, ZoneAire Sleep Surface Error Codes 2-1 through 2-7 (Slow Leak, Continuous Run, Triac Short, Sensor EEPROM, Mattress Disconnected, Triac Open, LON Communication Error), Key Stuck Closed Error Code 1-2, ZoneAire Sleep Surface Does Not Work, Scale Display Errors (Err0, Err1, Err2, Err3), PPM Does Not Function, PPM System Beeps Twice and Flashes LEDs, SideCom Communication System Tester
- Chapter 3: Theory of Operation – Wiring Diagrams, Logic Control P.C. Board (P/N 63285), Power Supply P.C. Board (P/N 63349), Patient Position Monitor (PPM), Air Control P.C. Board (P/N 44760), Echelon Node, Latches and Buffers, Valve/Sensor Module Digital Control Lines, External Watchdog, 24V AC Solenoid Drivers, Compressor and Crossover Valve Drivers, Electrostatic Discharge (ESD) Protection, LON Connector, Regulator, Line Input Power, Sensor Control Board (P/N 44740), General Description, Input Protection, Output Protection, EEPROM, Digital-to-Analog Converter, Analog Multiplexer, Amplifier, Analog-to-Digital Converter, Solenoid Drive, Grounds, Power Supply, ZoneAire Sleep Surface Air Interface System, Switch Matrix, Membrane Key Panel Switch Multiplex Circuit, LEDs, Membrane Key Panel LED Driver, ZoneAire Sleep Surface Mattress Plumbing, ZoneAire Sleep Surface Software Theory of Operation (General Description, Reset, Operating Modes, Off Mode, Pressure Relief Mode, Heel Relief Modes, Auto Firm Mode, CPR Mode, Mode Transition, Power Up, Intermode Transitions, Power Down, System Errors)
- Chapter 4: Removal, Replacement, and Adjustment Procedures – Footboard, Foot End Cover, Headboard, Head End Covers, Air Control Cover, Air Sleep Surface Mattress, Air Sleep Surface Sensor Control P.C. Board, Air Sleep Surface Surface Control Valve, Air Sleep Surface Air Control P.C. Board, Air Sleep Surface Switching Valve Assembly, Air Sleep Surface Transformer, Air Sleep Surface Compressor, Footboard Control Panel P.C. Boards and Cables, Motor Cover Assembly, Night Light Bulb, Cable Conduit and Cable Assembly, Head Motor, Hilow Head Motor, Hilow Foot Motor, Knee Motor, Head Drive Screw Assembly, Hilow Head Drive Screw Assembly, Head Limit Switch, Hilow Head Limit Switch, Knee Drive Screw Assembly, Knee Limit Switch, CPR Release Handle, CPR Limit Switch, Hilow Foot Drive Screw Assembly, Hilow Foot Limit Switch, Brake Light Switch, Siderail Controls and Speakers, Siderails, Power Supply Control P.C. Board, Logic Control P.C. Board, Footboard Interface P.C. Board, Scale/PPM Control P.C. Board, Weigh Load Beam, Patient Position Monitor (PPM) Sensor, Junction Box P.C. Board
- Chapter 5: Parts List – Warranty, Service Parts Ordering, Exchange Policy, Recommended Spare Parts, Base Frame Assembly, Weigh Frame Assembly, Intermediate Frame Assembly, Retracting Frame Assembly, Cover Assemblies, CPR Release, PPM Sensors, Air Surface Control Module Mattress, Air Surface Control Module Frame, Air Supply Module, Foot End Siderail, Left Head End Siderail, Right Head End Siderail, Communication J-Box, Footboard P1606, Head and Foot Hilow Drive Assembly, Head Drive Screw Assembly, Knee Drive Screw Assembly, COMposer Interface Module, Power Module, Electronics Module Assembly, Headboard Assembly P1605, Accessory Outlet Module, ZoneAire Sleep Surface Mattress P1410CA/P1410EA, Permanent IV Rod P2221
- Chapter 6: General Procedures – Scale Calibration, Cleaning, Steam Cleaning, Cleaning Hard to Clean Spots, Disinfecting, Component Handling, P.C. Boards, Lubrication Requirements, Preventive Maintenance, Preventive Maintenance Schedule, Preventive Maintenance Checklist, Preventive Maintenance ZoneAire Sleep Surface, Preventive Maintenance Schedule ZoneAire Sleep Surface, Preventive Maintenance Checklist ZoneAire Sleep Surface, Tool and Supply Requirements
- Chapter 7: Accessories – Accessories List, ZoneAire Sleep Surface Mattress P1410CA01/P1410CA02/P1410EA01/P1410EA02, Bed Extender Assembly P9959, Installation of Lower Retracting Frame, Removal of Lower Retracting Frame, Installation of Upper Retracting Frame, Removal of Upper Retracting Frame
This Hill-Rom Advanta P1600 Bed service manual provides the complete technical foundation for maintaining and repairing the Advanta bed platform. From the four-motor articulation system and retractable frame design to the ZoneAire air sleep surface, PPM bed-exit monitoring, and integrated scale system, every major subsystem is documented with theory of operation, diagnostic flowcharts, and step-by-step removal/replacement procedures. The wiring diagrams and fold-out schematics cover the logic control board, power supply board, air control board, sensor board, and all interconnecting cables, giving technicians the schematics needed to trace faults down to the component level.
What This Hill-Rom Advanta P1600 Service Manual Enables You to Do
- Diagnose and repair all bed articulation functions – head, knee, hilow (head and foot), Trendelenburg, Reverse Trendelenburg, and chair position
- Troubleshoot the ZoneAire Sleep Surface using error codes 2-1 through 2-7, including slow leak, continuous run, triac short/open, EEPROM, mattress disconnected, and LON communication errors
- Service the PPM (Patient Position Monitor) system and resolve arming failures, sensor faults, and zeroing procedures
- Calibrate the bed scale and resolve Err0 through Err3 display faults
- Remove and replace every major component – motors, drive screws, limit switches, P.C. boards, transformers, compressors, switching valves, load beams, and sensors
- Perform preventive maintenance on both the bed frame and ZoneAire Sleep Surface to JCAHO standards
- Identify and order correct replacement parts using the illustrated parts lists and part numbers
- Understand the electrical and pneumatic theory of operation for systematic troubleshooting
- Test the SideCom Communication System using the dedicated tester procedure
- Adjust the CPR release handle and verify proper cable tension
- Service the central brake and steer system, casters, and brake light switch
- Maintain the bed’s electrical safety through leakage current and ground resistance testing
Why the Hill-Rom Advanta P1600 Bed Service Manual Matters
Hospital bed service work demands precision. An improperly adjusted limit switch, a misaligned drive screw, or an incorrectly calibrated scale can affect patient safety and bed reliability. This manual provides the exact procedures, torque values, voltage measurements, resistance checks, and adjustment specifications needed to perform repairs correctly the first time. The troubleshooting flowcharts walk through symptoms methodically – from “Head Hilow Does Not Lower” to “ZoneAire Sleep Surface Triac Open” – so you can isolate faults efficiently rather than guessing. Each removal and replacement procedure includes tool requirements, safety warnings, step-by-step instructions, and reassembly notes to prevent equipment damage.
Detailed Diagnostic Coverage
The troubleshooting chapter alone spans dozens of repair analysis procedures (RAPs). Each RAP begins with initial actions, proceeds through voltage and resistance measurements at specific connector pins, and concludes with a component replacement or adjustment recommendation. For the ZoneAire Sleep Surface, the manual decodes the Service Required LED flash patterns – long and short flashes – into specific fault codes with corresponding corrective actions. The PPM section covers zeroing procedures for beds with and without scales, mode activation, alarm cancellation, and volume/tone adjustment. The scale section addresses calibration, zeroing, changing items, and unit conversion.
Parts Identification Made Simple
Chapter 5 contains illustrated parts lists with exploded-view diagrams for every major assembly. Each part is identified by item number, part number, quantity, and description. Whether you need a replacement caster, a logic control P.C. board, a head drive screw assembly, or a ZoneAire mattress component, the parts lists cross-reference directly to the removal and replacement procedures in Chapter 4. The recommended spare parts table helps facilities stock critical components for five or more beds.
Complete PDF Bookmark Tree
Complete Bookmarks
The complete bookmarks in the “Hill-Rom Advanta P1600 Bed Service Manual – Troubleshooting, Repair & Parts Guide PDF” are as follows:
+Advanta™ Bedp. 1
Revisionsp. 3
Table of Contentsp. 7
+Chapter 1 Introductionp. 19
Purposep. 23
Audiencep. 23
+Organizationp. 23
Chapter 1: Introductionp. 23
Chapter 2: Troubleshooting Proceduresp. 23
Chapter 3: Theory of Operationp. 23
Chapter 4: Removal, Replacement, and Adjustment Proceduresp. 23
Chapter 5: Parts Listp. 24
Chapter 6: General Proceduresp. 24
Chapter 7: Accessoriesp. 24
+Typographical Conventionsp. 25
Figure 1-1. Warning and Cautionp. 25
Figure 1-2. Caught Hazard Warningp. 25
Figure 1-3. Chemical Hazard Warningp. 25
Figure 1-4. Electrical Shock Hazard Warningp. 25
+Introductionp. 26
Overviewp. 26
Operating Precautionsp. 26
+Featuresp. 26
Head Section Inclinationp. 26
Automatic Contourp. 26
Articulating Framep. 27
Knee Section Inclinationp. 27
Foot Section Inclinationp. 27
Hilow Sleeping Surfacep. 27
Trendelenburg/Reverse Trendelenburgp. 28
Chair Positionp. 28
CPR Releasep. 28
Figure 1-5. CPR Releasep. 29
Castersp. 29
Central Brake and Steerp. 30
Manual Operationp. 30
+Headboard and Footboardp. 30
Footboardp. 30
Headboardp. 31
IV Rod Accommodationp. 31
Bed Framep. 31
Docking/Wall Protectionp. 31
Siderailsp. 31
+ZoneAire® Sleep Surfacep. 32
Pressure Relief Modep. 32
Auto Firm Modep. 32
Heel Relief Modep. 32
Mattress Componentsp. 33
Figure 1-6. ZoneAire® Sleep Surface Mattress Assemblyp. 34
+Bed Positionsp. 35
Figure 1-7. Bed Sectionsp. 35
Figure 1-8. Hilow Positionsp. 36
Figure 1-9. Automatic Contour Positionp. 37
Figure 1-10. Chair Positionp. 37
Figure 1-11. Trendelenburg/Reverse Trendelenburg Positionsp. 38
+Specificationsp. 39
+Physical Descriptionp. 39
Table 1-1. Specificationsp. 39
+Electrical Descriptionp. 40
Motorsp. 40
Limit Switchesp. 41
Regulations, Standards, and Codesp. 41
+Model Identificationp. 41
Table 1-2. Model Identificationp. 41
+General Operationp. 42
+Siderail Controls and Footboard Control Panelp. 43
Table 1-3. Caregiver Siderail Control Switchesp. 43
Table 1-4. Patient Siderail Control Switchesp. 44
Table 1-5. Footboard Control Panel Switches/Indicatorsp. 45
+Standard Controlsp. 46
Siderail Back Lightingp. 46
Night Lightp. 46
Night Light Sensor Controlp. 46
Lockout Controlsp. 47
On/Off Switchesp. 47
+Optional Controlsp. 48
Nurse Callp. 48
+Patient Position Monitor (PPM)p. 48
Control location: Left caregiver siderailp. 48
Enable Switchp. 48
System Powerp. 48
Modes of Operationp. 49
Volume and Tone Levelsp. 53
Cancelling or Resetting the Alarmp. 54
Zeroing for the Out of Bed Mode (Beds Without Scales)p. 54
+Bed Scalep. 55
Before Operating the Scalep. 55
Turning the Scale On or Offp. 55
Zeroing the Scalep. 56
Changing Items on the Bedp. 56
Changing the Units of Measurementp. 56
Manual Weight Adjustmentp. 57
+Indicatorsp. 57
+Safety Tipsp. 58
Service and Maintenancep. 58
+Warning and Caution Labelsp. 65
Figure 1-12. Warning and Caution Labelsp. 65
+Chapter 2 TroubleshootingProceduresp. 67
+Getting Startedp. 69
+Test Equipmentp. 69
Figure 2-1. Volt Ohm Meter (VOM)p. 70
Initial Actionsp. 71
+Function Checksp. 72
Mechanical Subsystem Troubleshootingp. 72
Electrical Subsystem Troubleshootingp. 72
Pneumatic Subsystem Troubleshootingp. 74
PPM Function Checkp. 74
+Service Required LEDp. 76
Figure 2-2. LED Indicators Outside of the Footboard Control Panel Coverp. 76
Table 2-1. Service Required LED Flash Codesp. 77
+Footboard Control Panel Switch/LED Test (ZoneAire® Sleep Surface Only)p. 78
Figure 2-3. Footboard Control Panel—All Motors Switchp. 79
Figure 2-4. Footboard Control Panel Switch/LED Indicator Testp. 79
Table 2-2. Footboard Control Panel Switch/LED Indicator Testp. 80
+Air System Self-Diagnostic Testp. 81
Figure 2-5. Bed Position and Sleep Surface Switchesp. 81
Table 2-3. Air System Self-Diagnostic Test—Surface Power LED and Corresponding LEDp. 82
+Air System Independent Diagnostic Testp. 82
Table 2-4. Air System Independent Diagnostic Test—Corresponding Air System Component Switchesp. 83
Soft Reset (Advanta™ Beds with ZoneAire® Sleep Surface only)p. 83
Final Actionsp. 83
+2.1 Head Hilow Does Not Lowerp. 85
Figure 2-6. Hilow Head, Hilow Foot, and Head Capacitor Locationp. 85
2.2 Foot Hilow Does Not Lowerp. 86
2.3 Head Hilow Does Not Go Upp. 87
2.4 Foot Hilow Does Not Go Upp. 88
+2.5 Knee Section Does Not Lowerp. 89
Figure 2-7. Knee Motor/Capacitor Locationp. 89
2.6 Knee Section Does Not Go Upp. 90
2.7 Head Section Does Not Lowerp. 91
2.8 Head Section Does Not Go Upp. 92
+2.9 Head (Hilow) Section Does Not Lower When the Trendelenburg Switch is Activatedp. 93
Figure 2-8. Logic Control P.C. Board—Heat Sink Regulatorp. 94
2.10 Head (Hilow) Section Does Not Go Up When the Reverse Trendelenburg Switch is Activatedp. 95
2.11 Foot (Hilow) Section Does Not Lower When the Reverse Trendelenburg Switch is Activatedp. 96
2.12 Foot (Hilow) Section Does Not Go Up When the Trendelenburg Switch is Activatedp. 97
2.13 Night Light Does Not Operatep. 98
2.14 ZoneAire® Sleep Surface Slow Leak—Error Code 2-1p. 99
2.15 ZoneAire® Sleep Surface Continuous Run—Error Code 2-2p. 101
2.16 ZoneAire® Sleep Surface Triac Short—Error Code 2-3p. 104
+2.17 ZoneAire® Sleep Surface Sensor EEPROM—Error Code 2-4p. 105
Figure 2-9. Sleep Surface—Sensor Cable Connectorsp. 106
+2.18 ZoneAire® Sleep Surface Mattress Disconnected— Error Code 2-5p. 108
Figure 2-10. Air Control P.C. Boardp. 109
Figure 2-11. Sensor Control P.C. Boardp. 111
+2.19 ZoneAire® Sleep Surface Triac Open—Error Code 2-6p. 112
Figure 2-12. Connector J/P118 Pinsp. 113
Figure 2-13. J/P110 Connectorp. 115
Figure 2-14. Power Supply P.C. Boardp. 117
+2.20 ZoneAire® Sleep Surface LON Communication Error— Error Code 2-7p. 118
Figure 2-15. Connector J/P1 and J/P3 on the Air Control P.C. Boardp. 119
Figure 2-16. Connector J/P1 on the ZoneAire® Interface P.C. Boardp. 122
2.21 Key Stuck Closed—Error Code 1-2p. 123
2.22 ZoneAire® Sleep Surface Does Not Workp. 124
+2.23 Scale Display—Err0, Err1, Err2 or Err3 Displayedp. 127
Err0p. 127
Err1p. 128
Err2p. 128
Err3p. 128
2.24 Patient Position Monitor (PPM) Does Not Functionp. 130
2.25 Patient Position Monitor (PPM) System Beeps Twice and Flashes LEDsp. 131
+2.26 SideCom® Communication System Testerp. 135
Figure 2-17. SideCom® Communication System Testerp. 135
+Connecting SideCom® Communication System Tester For Operationp. 135
Testing with SideCom® Communication System Testerp. 136
+Chapter 3 TheoryofOperationp. 139
+Wiring Diagramsp. 143
Figure 3-1. Scale Display P.C. Board P/N 63344p. 143
Figure 3-2. Inner Patient #2 P.C. Board Assembly For Siderails P/N 63211 and P/N 67203p. 144
Figure 3-3. Inner Patient #2 P.C. Board Wiring Diagram For Siderails P/N 63211p. 145
Figure 3-4. Footboard Function Switch Footboard LED P/N 63280p. 146
Figure 3-5. Scale/Bed Exit Analog Board PN 4975102p. 147
Figure 3-6. Patient Switch Board PN 63208p. 147
Figure 3-7. J-Box/UTV Board PN 64935p. 147
Figure 3-8. Footboard Scale Switch/Display PN 63344p. 147
Figure 3-9. Footboard Function Switch Footboard LED PN 63280p. 147
Figure 3-10. ZoneAire® Switch Footboard LED Board PN 63276p. 148
Figure 3-11. Logic Board PN 63285p. 148
Figure 3-12. Power Board PN 63349p. 148
Figure 3-13. Frame Interface Board PN 63352p. 148
Figure 3-14. Scale/Bed Exit Control Board PN 63217p. 148
Figure 3-15. ZoneAire® Interface Board PN 6339601p. 149
Figure 3-16. Sensor Board PN 4474001p. 149
Figure 3-17. Air Control Board PN 44760p. 149
Figure 3-18. Head Sensor Assembly PN 63888p. 149
Figure 3-19. Advanta™ Bed Wiring Diagram (A Model Beds)p. 149
Figure 3-20. Hilow/Knee Sensor PN 63885p. 150
Figure 3-21. Inner Patient II Board (B Model Beds) PN 67203p. 150
Figure 3-22. Advanta™ Bed Wiring Diagram (B model beds)p. 150
+Theory of Operationp. 150
+Logic Control P.C. Board—P/N 63285p. 150
Figure 3-23. Logic Control P.C. Board—Top P/N 63285p. 154
Figure 3-24. Logic Control P.C. Board—Bottom P/N 63285p. 155
+Power Supply P.C. Board—P/N 63349p. 156
Figure 3-25. Power Supply P.C Board P/N 63349p. 159
Patient Position Monitor (PPM)p. 160
+Air Control P.C. Board—P/N 44760p. 161
Echelon Nodep. 161
Latches and Buffersp. 161
Valve/Sensor Module Digital Control Linesp. 161
External Watchdogp. 162
24V AC Solenoid Driversp. 162
Compressor and Crossover Valve Driversp. 163
Electrostatic Discharge (ESD) Protectionp. 163
LON Connector (P112, P113)p. 163
Regulatorp. 164
Line Input Power (P110)p. 164
Figure 3-26. Air Control P.C. Board—Top P/N 44760p. 165
Figure 3-27. Air Control P.C. Board—Bottom P/N 44760p. 166
+Sensor Control Board—P/N 44740p. 167
General Descriptionp. 167
Input Protectionp. 167
Output Protectionp. 168
EEPROMp. 168
Digital-to-Analog Converterp. 168
Analog Multiplexerp. 169
Amplifierp. 169
Analog-to-Digital Converterp. 169
Solenoid Drivep. 170
Groundsp. 170
Power Supplyp. 170
Figure 3-28. Sensor P.C. Board P/N 44740p. 171
+ZoneAire® Sleep Surface Air Interface Systemp. 172
Switch Matrixp. 172
Membrane Key Panel Switch Multiplex Circuitp. 172
LEDsp. 172
Membrane Key Panel LED Driverp. 172
ZoneAire® Sleep Surface—Mattress Plumbingp. 173
+ZoneAire® Sleep Surface Software Theory of Operationp. 173
General Descriptionp. 174
Resetp. 174
+ZoneAire® Sleep Surface Operating Modesp. 175
Off Modep. 176
Pressure Relief Modep. 177
Heel Relief Modesp. 177
Auto Firm Modep. 178
CPR Modep. 179
+Mode Transitionp. 179
Power Upp. 179
Intermode Transitionsp. 180
Power Downp. 180
System Errorsp. 181
Slow Leak Errorp. 181
Continuous Run Errorp. 182
Triac Short Errorp. 182
EEPROM Errorp. 182
Mattress Connection Errorp. 183
Triac Open Errorp. 183
LON Communication Errorp. 183
+Chapter 4 Removal,Replacement,and AdjustmentProceduresp. 185
+4.1 Footboardp. 191
+Removalp. 191
Figure 4-1. Footboardp. 191
Replacementp. 192
+4.2 Foot End Coverp. 193
+Removalp. 193
Figure 4-2. Foot End Coverp. 194
Replacementp. 194
+4.3 Headboardp. 196
+Removalp. 196
Figure 4-3. Headboardp. 196
Replacementp. 196
+4.4 Head End Coversp. 197
+Removalp. 197
Figure 4-4. Head End Coversp. 197
Replacementp. 198
+4.5 Air Control Coverp. 199
+Removalp. 199
Figure 4-5. Air Control Coverp. 200
Replacementp. 200
+4.6 Air Sleep Surface Mattressp. 201
+Removalp. 201
Figure 4-6. Air Sleep Surface Mattressp. 201
Replacementp. 202
+4.7 Air Sleep Surface—Sensor Control P.C. Boardp. 203
+Removalp. 203
Figure 4-7. ZoneAire® \Sleep Surface—Sensor Control P.C. Boardp. 204
Replacementp. 205
+4.8 Air Sleep Surface—Surface Control Valvep. 206
+Removalp. 206
Figure 4-8. Air Sleep Surface—Surface Control Valvep. 207
Replacementp. 208
+4.9 Air Sleep Surface—Air Control P.C. Boardp. 209
+Removalp. 209
Figure 4-9. Air Sleep Surface—Air Control P.C. Boardp. 210
Replacementp. 211
+4.10 Air Sleep Surface—Switching Valve Assemblyp. 212
+Removalp. 212
Figure 4-10. Air Sleep Surface—Switching Valve Assemblyp. 213
Replacementp. 214
+4.11 Air Sleep Surface—Transformerp. 215
+Removalp. 215
Figure 4-11. Air Sleep Surface—Transformerp. 216
+Replacementp. 217
Table 4-1. Transformer Connectionsp. 217
+4.12 Air Sleep Surface—Compressorp. 218
+Removalp. 218
Figure 4-12. Air Sleep Surface—Compressorp. 219
Replacementp. 220
+4.13 Footboard Control Panel—P.C. Boards and Cablesp. 221
+Removalp. 221
Figure 4-13. Footboard Control Panel—P.C. Boards and Cablesp. 222
Replacementp. 223
+4.14 Motor Cover Assemblyp. 224
+Removalp. 224
Figure 4-14. Motor Cover Assemblyp. 224
Replacementp. 225
+4.15 Night Light Bulbp. 226
+Removalp. 226
Figure 4-15. Night Light Bulbp. 226
Replacementp. 226
+4.16 Cable Conduit and Cable Assemblyp. 227
+Removalp. 227
Figure 4-16. Air System Weld Assemblyp. 228
Figure 4-17. Cable Conduit and Cable Assemblyp. 229
Replacementp. 230
+4.17 Head Motorp. 231
+Removalp. 231
Figure 4-18. Head Motorp. 231
Replacementp. 232
+4.18 Hilow Head Motorp. 233
+Removalp. 233
Figure 4-19. Hilow Head Motorp. 233
Replacementp. 234
+4.19 Hilow Foot Motorp. 235
+Removalp. 235
Figure 4-20. Hilow Foot Motorp. 235
Replacementp. 236
+4.20 Knee Motorp. 237
+Removalp. 237
Figure 4-21. Knee Motorp. 238
Replacementp. 238
+4.21 Head Drive Screw Assemblyp. 240
+Removalp. 240
Figure 4-22. Head Drive Screw Assemblyp. 240
Replacementp. 241
+4.22 Hilow Head Drive Screw Assemblyp. 243
+Removalp. 243
Figure 4-23. Supporting the Head End of the Bedp. 244
Figure 4-24. Hilow Head Drive Screw Assemblyp. 245
Replacementp. 246
+4.23 Head Limit Switchp. 247
+Removalp. 247
Figure 4-25. Head Limit Switchp. 247
Figure 4-26. CPR Latches and Clipp. 248
Replacementp. 249
+Adjustmentp. 250
Figure 4-27. Limit Switch Configurationsp. 250
Figure 4-28. Head Limit Switch Assembly Tab and Slot Orientationp. 251
+4.24 Hilow Head Limit Switchp. 252
+Removalp. 252
Figure 4-29. Supporting the Head End of the Bedp. 253
Figure 4-30. Hilow Head Limit Switchp. 254
Replacementp. 255
+4.25 Knee Drive Screw Assemblyp. 257
+Removalp. 257
Figure 4-31. Knee Drive Screw Assemblyp. 258
Replacementp. 258
+4.26 Knee Limit Switchp. 260
+Removalp. 260
Figure 4-32. Knee Limit Switchp. 260
Replacementp. 261
+Adjustmentp. 262
Figure 4-33. Limit Switch Package Tab and Slot Orientationp. 262
+4.27 CPR Release Handlep. 263
+Adjustmentp. 263
Figure 4-34. CPR Release Handlep. 263
Figure 4-35. CPR Release Handle Adjustmentp. 264
+4.28 CPR Limit Switchp. 265
+Removalp. 265
Figure 4-36. CPR Limit Switchp. 265
Replacementp. 266
+4.29 Hilow Foot Drive Screw Assemblyp. 267
+Removalp. 267
Figure 4-37. Supporting the Foot End of the Bedp. 267
Figure 4-38. Circuit Board Panp. 269
Figure 4-39. Hilow Foot Drive Screw Assemblyp. 270
Replacementp. 271
+4.30 Hilow Foot Limit Switchp. 273
+Removalp. 273
Figure 4-40. Supporting the Foot End of the Bedp. 273
Figure 4-41. Circuit Board Panp. 275
Figure 4-42. Hilow Foot Limit Switchp. 276
+Replacementp. 277
Figure 4-43. Hilow Foot Limit Switch Package Tab and Slot Orientationp. 278
+4.31 Brake Light Switchp. 280
+Removalp. 280
Figure 4-44. Brake Light Switchp. 281
Replacementp. 281
+4.32 Siderail Controls and Speakersp. 282
+Removalp. 282
Figure 4-45. Siderail Controlsp. 283
Replacementp. 284
+4.33 Siderailsp. 285
+Removalp. 285
Figure 4-46. Siderailsp. 285
Replacementp. 286
+Adjustmentp. 286
Figure 4-47. Adjusting Hard-to-Rotate Siderailsp. 286
Figure 4-48. Grease Ports on Siderailsp. 287
+4.34 Power Supply Control P.C. Boardp. 288
+Removalp. 288
Figure 4-49. Power Supply Control P.C. Boardp. 288
Replacementp. 289
+4.35 Logic Control P.C. Boardp. 290
+Removalp. 290
Figure 4-50. Logic Control P.C. Boardp. 291
Replacementp. 291
+4.36 Footboard Interface P.C. Boardp. 293
+Removalp. 293
Figure 4-51. Footboard Interface P.C. Boardp. 294
Replacementp. 294
+4.37 Scale/PPM Control P.C. Boardp. 295
+Removalp. 295
Figure 4-52. Scale/PPM Control P.C. Boardp. 296
Replacementp. 296
+4.38 Weigh Load Beamp. 297
+Removalp. 297
Figure 4-53. Weigh Load Beamp. 298
Replacementp. 298
+4.39 Patient Position Monitor (PPM) Sensorp. 300
+Removalp. 300
Figure 4-54. Seat Section Panel Removalp. 301
Figure 4-55. PPM Sensor Removalp. 302
Replacementp. 302
+4.40 Junction Box P.C. Boardp. 304
+Removalp. 304
Figure 4-56. Removing/Installing the Junction Box P.C. Boardp. 304
Replacementp. 305
+Chapter 5 PartsListp. 307
Warrantyp. 309
+Service Parts Orderingp. 311
Figure 5-1. Product Identification Label Locationp. 311
+Exchange Policyp. 313
In-Warranty Exchangesp. 313
Out-of-Warranty Exchangesp. 313
+Recommended Spare Partsp. 314
Table 5-1. Recommended Spare Parts—All Bedsp. 314
+Base Frame Assemblyp. 316
Figure 5-2. Base Frame Assemblyp. 316
Table 5-2. Base Frame Assemblyp. 317
+Weigh Frame Assemblyp. 318
Figure 5-3. Weigh Frame Assemblyp. 318
Table 5-3. Weigh Frame Assemblyp. 319
+Intermediate Frame Assemblyp. 322
Figure 5-4. Intermediate Frame Assemblyp. 322
Table 5-4. Intermediate Frame Assemblyp. 323
+Retracting Frame Assemblyp. 324
Figure 5-5. Retracting Frame Assemblyp. 324
Table 5-5. Retracting Frame Assemblyp. 325
+Cover Assembliesp. 327
Figure 5-6. Cover Assembliesp. 327
Table 5-6. Cover Assembliesp. 327
+CPR Releasep. 328
Figure 5-7. CPR Releasep. 328
Table 5-7. CPR Releasep. 329
+PPM Sensors (Beds with PPM System Only)p. 331
Figure 5-8. PPM Sensors (Beds with PPM System Only)p. 331
Table 5-8. PPM Sensors (Beds with PPM System Only)p. 331
+Air Surface Control Module—Mattressp. 332
Figure 5-9. Air Surface Control Module—Mattressp. 332
Table 5-9. Air Surface Control Module—Mattressp. 333
+Air Surface Control Module—Framep. 334
Figure 5-10. Air Surface Control Module—Framep. 334
Table 5-10. Air Surface Control Module—Framep. 335
+Air Supply Modulep. 336
Figure 5-11. Air Supply Modulep. 336
Table 5-11. Air Supply Modulep. 337
+Foot End Siderailp. 338
Figure 5-12. Foot End Siderailp. 338
Table 5-12. Foot End Siderailp. 339
+Left Head End Siderailp. 340
Figure 5-13. Left Head End Siderailp. 340
Table 5-13. Left Head End Siderailp. 341
+Right Head End Siderailp. 344
Figure 5-14. Right Head End Siderailp. 344
Table 5-14. Right Head End Siderailp. 345
+Communication J-Boxp. 348
Figure 5-15. Communication J-Boxp. 348
Table 5-15. Communication J-boxp. 349
+Footboard—P1606p. 350
Figure 5-16. Footboard—P1606p. 350
Table 5-16. Footboard—P1606p. 351
+Head and Foot Hilow Drive Assemblyp. 354
Figure 5-17. Head and Foot Hilow Drive Assemblyp. 354
Table 5-17. Head and Foot Hilow Drive Assemblyp. 355
+Head Drive Screw Assemblyp. 358
Figure 5-18. Head Drive Screw Assemblyp. 358
Table 5-18. Head Drive Screw Assemblyp. 359
+Knee Drive Screw Assemblyp. 362
Figure 5-19. Knee Drive Screw Assemblyp. 362
Table 5-19. Knee Drive Screw Assemblyp. 363
+COMposer® Interface Modulep. 366
Figure 5-20. COMposer® Interface Modulep. 366
Table 5-20. COMposer® Interface Modulep. 367
+Power Modulep. 368
Figure 5-21. Power Modulep. 368
Table 5-21. Power Modulep. 369
+Electronics Module Assemblyp. 372
Figure 5-22. Electronics Module Assemblyp. 372
Table 5-22. Electronics Module Assemblyp. 373
+Headboard Assembly—P1605p. 374
Figure 5-23. Headboard Assembly—P1605p. 374
Table 5-23. Headboard Assembly—P1605p. 375
+Accessory Outlet Modulep. 376
Figure 5-24. Accessory Outlet Modulep. 376
Table 5-24. Accessory Outlet Modulep. 377
+ZoneAire® Sleep Surface Mattress—P1410CA/P1410EAp. 378
Figure 5-25. ZoneAire® Sleep Surface Mattress—P1410CA/P1410EAp. 378
Table 5-25. ZoneAire® Sleep Surface Mattress—P1410CA/P1410EAp. 379
+Permanent IV Rod—P2221p. 382
Figure 5-26. Permanent IV Rod—P2221p. 382
Table 5-26. Permanent IV Rod—P2221p. 383
+Chapter 6 GeneralProceduresp. 385
+6.1 Scale Calibrationp. 387
Figure 6-1. Scalep. 387
+Cleaningp. 389
Steam Cleaningp. 389
Cleaning Hard to Clean Spotsp. 390
Disinfectingp. 390
+Component Handlingp. 390
+Lubrication Requirementsp. 391
Table 6-1. Lubricantsp. 391
+Preventive Maintenancep. 393
+Preventive Maintenance Schedulep. 394
Table 6-2. Preventive Maintenance Schedulep. 394
+Preventive Maintenance Checklistp. 396
Table 6-3. Preventive Maintenance Checklistp. 396
Preventive Maintenance—ZoneAire® Sleep Surfacep. 397
+Preventive Maintenance Schedule—ZoneAire® Sleep Surfacep. 398
Table 6-4. Preventive Maintenance Schedule—ZoneAire® Sleep Surfacep. 398
+Preventive Maintenance Checklist—ZoneAire® Sleep Surfacep. 399
Table 6-5. Preventive Maintenance Checklist—ZoneAire® Sleep Surfacep. 399
+Tool and Supply Requirementsp. 400
Figure 6-2. Extraction Tool Used to Service Wiring Cables and Connectorsp. 401
+Chapter 7 Accessoriesp. 403
+Accessoriesp. 405
Table 7-1. Accessories Listp. 405
+7.1 ZoneAire® Sleep Surface Mattress—P1410CA01/P1410CA02/ P1410EA01/P1410EA02p. 406
+Installationp. 406
Figure 7-1. ZoneAire® Sleep Surface Mattressp. 406
Removalp. 407
+7.2 Bed Extender Assembly—P9959p. 408
+Installation of the Lower Retracting Framep. 408
Figure 7-2. Lower Retracting Frame Bed Extender Assemblyp. 409
Removal of the Lower Retracting Framep. 409
+Installation of the Upper Retracting Framep. 410
Figure 7-3. Upper Retracting Frame Bed Extender Assemblyp. 410
Removal of the Upper Retracting Framep. 410
+Schematic Wiring Diagramsp. 411
Scale/Bed Exit Analog Board P/N 4975102p. 411
Patient Switch Board (P/N 67208)p. 412
J-Box/UTV Board (P/N 64935)p. 413
Footboard Scale Switch/Display P/N 63344p. 414
Footboard Function Switch Footboard LED PN 63280p. 415
ZoneAire® Sleep Surface Switch Footboard LED Board (P/N 63276)p. 416
Logic Board PN 63285p. 417
Power Board PN 63349p. 418
Frame Interface Board PN 63352p. 419
Scale/Bed Exit Control Board (P/N 63217)p. 420
ZoneAire® Sleep Surface Interface Board (P/N 6339601)p. 421
Sensor Board PN 4474001p. 422
Air Control Board PN 44760 Sheet 1 of 2p. 423
Air Control Board PN 44760 Sheet 2 of 2p. 424
Head Sensor Assembly (P/N 63888)p. 425
Advanta™ Bed Wiring Diagram (A model beds)p. 426
Hilow/Knee Sensor PN 63885p. 427
Inner Patient II Board (P/N 67203) (B model beds)p. 428
Advanta™ Bed Wiring Diagram (B model beds)p. 429
Delivery
This Hill-Rom Advanta P1600 Bed service manual is delivered as an instant PDF download after payment. No shipping, no waiting. The file works on any device – computer, tablet, or smartphone – and can be printed for use in the workshop or at the bedside. Keep it on hand for reference during every repair or maintenance task on your Advanta P1600A or P1600B bed.
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