Hitachi EH1600 EH1700 360ND 350HD Mining Haul Truck Factory Service Manual

Description

Hitachi EH1600 EH1700 360ND 350HD Mining Haul Truck Factory Service Manual

This Hitachi EH1600 EH1700 360ND 350HD Mining Haul Truck Factory Service Manual is the complete Publication No. 10192, Edition 4 shop reference built for these off-highway rigid-frame haul trucks. It is organized exactly as Hitachi issued it, in numbered service groups, so a technician can go straight to the exact system they are working on rather than searching through unrelated content.

File Details

• Manual type: Factory Service Manual
• Brand / Models: Hitachi EH1600 / EH1700, chassis designations 360ND / 350HD
• Publication No.: 10192, Edition 4
• Language: English
• Page count: 730 pages
• File format: PDF, instant digital download

Chapters Covered

The Hitachi EH1600 EH1700 360ND 350HD Mining Haul Truck Factory Service Manual is broken into the following service groups:

• Group 0 – General Service Information: Service Position and Safety Instructions
• Group 1 – Service and Operator’s Index: Automatic Centralized Lubrication, Centralized Lubrication, Machine Specifications, Special Tools
• Group 2 – Engine and Associated Systems: Engine and Mounting, Air Cleaners and Tubing, Fuel Lines and Fittings, Fast Fueling, Exhaust System, Cooling Lines and Fittings, Radiator, Cold Start System, Drive Coupling
• Electrical System and Instrument Index: Electrical System General, Contronic Troubleshooting Guide, Battery Charging Procedure, Starter and Mounting, Pre-Lube Starter and Mounting, Haultronic II Load Weighting
• Power Transmission System: Transmission General, Transmission Oil Lines and Fittings, Transmission Shift Control, Transmission Electronic Retarder, Transmission Oil Filter, Transmission Mounting, Front and Rear Driveshaft, Rear Axle, Differential, Rear Axle Planetary, Power Take-Off
• Brake System: Hydraulic Brake System, Front Brakes, Rear Brakes (Wet Disc), Brake Cooling System, Active Traction Control, Brake Valve, Retarder Control Valve, Brake Accumulator, Parking Brake Actuator, Parking Brake
• Wheel Suspension and Steering System: Front Axle, Steering System, Steering Column and Mounting, Steering Cylinder, Steering Pump, Relief Check-Bleed Valve, Steering Control Valve, Steering Accumulator
• Frame, Suspension and Wheel System: Frame General, Front and Rear Suspension, Lifting/Jacking Procedure, Front and Rear Wheels, Tires/Rims/Inflation
• Cab: Cab Mounting, Air Conditioning System
• Hydraulic System and Other Functions: Hydraulic Hoist System, Hydraulic Oil Tank, Hydraulic Control Valve, Motion Control Valve, Hydraulic Pump and Mounting, Body Cylinder, Body and Mounting

Taken as a whole, this coverage gives a technician everything needed to diagnose, service and rebuild an EH1600 or EH1700 haul truck from the ground up – from the Cummins QST-30 power plant and Allison transmission through to the hoist body and dump cylinders.

Engine and Power Transmission Detail

The Engine and Associated Systems group documents the Cummins QST-30 12-cylinder diesel that powers both the EH1600 and EH1700, along with the air intake, fuel delivery, exhaust, cooling and drive coupling hardware built around it. The Power Transmission section works through the Allison Commercial Electronic Control transmission, oil lines, shift control, the optional electronic retarder, the Euclid planetary and differential assemblies, and both front and rear driveshafts, giving the technician the procedures needed to keep the drivetrain of this Hitachi haul truck operating to specification.

Brake, Steering and Suspension Systems

Because these are heavy off-highway mining trucks, the Brake System group is extensive, covering the all-hydraulic front dry disc and rear wet disc brake circuits, the brake accumulator, active traction control, retarder control valve and parking brake. The Wheel Suspension and Steering System group covers the front axle, steering pump, steering cylinder and steering control valve, while the Frame, Suspension and Wheel System group documents the front and rear ride struts, lifting and jacking procedure, and tire/rim inflation data for both the EH1600 and EH1700 tire fitments.

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Hydraulic Hoist and Cab Systems

The Hydraulic System and Other Functions group is dedicated to the dump body circuit – hydraulic tank, hoist control valve, hydraulic pump and mounting, hoist cylinders and the body and mounting hardware that raises and lowers the truck body. The Cab group rounds out the manual with cab mounting and air conditioning system service information.

Why Technicians Rely on This Manual

This Hitachi EH1600 EH1700 360ND 350HD Mining Haul Truck Factory Service Manual gives a shop or independent technician the ability to troubleshoot the Contronic electrical system, rebuild the engine, transmission, differential and planetary assemblies, service the hydraulic brake and steering circuits, and repair the hoist hydraulics and body mounting – all using the correct Hitachi torque values, capacities, pressures and clearances rather than guesswork. Working from factory-correct specifications protects the truck’s uptime and helps avoid the costly mistakes that come from using generic or mismatched procedures on a machine this size. Once purchased, the Hitachi EH1600 EH1700 360ND 350HD Mining Haul Truck Factory Service Manual downloads instantly as a PDF – no shipping wait, no printed book to lose. It can be read on a laptop, tablet or phone in the shop, or printed one section at a time for use at the bench.