Hitachi ZAXIS 470-5 670-5 870-5 Class Hydraulic Excavator Operator’s Manual – ENMJAA-EN2-2A

Description

The Hitachi ZAXIS 470-5, 670-5, 870-5 Class Hydraulic Excavator Operator’s Manual is the complete factory-issued operator’s guide for the larger ZAXIS-5B series excavators. Published under manual part number ENMJAA-EN2-2A, this document covers the full scope of day-to-day operation, safe working procedures, routine maintenance and on-board troubleshooting for the ZX470-5B, ZX470LC-5B, ZX470H-5B, ZX470LCH-5B, ZX520LCH-5B, ZX670LC-5B, ZX670LCH-5B, ZX670LCR-5B, ZX870-5B, ZX870LC-5B, ZX870H-5B, ZX870LCH-5B, ZX870R-5B and ZX870LCR-5B machines.

File Details

• Manual type: Operator’s Manual (Original Instruction)
• Brand: Hitachi
• Series: ZAXIS-5B (470-5, 670-5, 870-5 classes)
• Manual part number: ENMJAA-EN2-2A
• Language: English
• File format: PDF
• Page count: 502 pages
• Manufacturer: Hitachi Construction Machinery Co., Ltd.

Chapters Covered

• Safety – Recognize Safety Information, Understand Signal Words, Follow Safety Instructions, Prepare for Emergencies, Wear Protective Clothing, Protect Against Noise, Inspect Machine, General Precautions for Cab, Use Handrails and Steps, Adjust the Operator’s Seat, Fasten Your Seat Belt, Move and Operate Machine Safely, Jump Starting, Keep Riders off Machine, Precautions for Operations, Investigate Job Site Beforehand, Install OPG Guard, Drive Machine Safely, Avoid Tipping, Avoid Power Lines, Park Machine Safely, Handle Fluids Safely, Transport Safely, Practice Safe Maintenance, Support Machine Properly, Prevent Burns, Replace Rubber Hoses Periodically, Avoid High-Pressure Fluids, Prevent Fires, Evacuating in Case of Fire, Precautions for Welding and Grinding, Prevent Battery Explosions, Handle Chemical Products Safely, Dispose of Waste Properly, Notes for Muffler Filter, Precautions for Communication Terminal Equipment
• Safety Signs – Full illustrated safety decal locations for the 470-5, 670-5 and 870-5 classes
• Components Name – Full labelled component identification for the base machine and front attachment
• Getting On/Off the Machine
• Operator’s Station – Muffler Filter, Cab Features, Multi Function Monitor, Default Setting, Basic Screen, Hour Meter, Clock, Fuel Gauge, Coolant Temperature Gauge, Security Functions, Alarm Occurrence Screen, Remedy, Muffler Filter Regeneration, Main Menu, Air Conditioner, Radio, Work Mode, Attachment Selection, Mail, Setting Menu, Date and Time, Attachment Adjust, Attachment Name Input, Auto Shut-Down, Muffler Filter Regeneration Inhibited, Auto-Lubrication, Password Change, Sub Meter, Rear View Camera Monitor, Brightness Adjustment, Language Settings, Unit Selection, Display Item Selection, Main Menu Sequence Change, Information Menu, Operation, Fuel Consumption, Breaker Operation, Attachment Operation, Travel Operation, Maintenance Notice, Monitoring, Switch Panel, Engine Control Dial, Auto-Idle Switch, Travel Mode Switch, Power Mode Switch, Work Light Switch, Wiper/Washer Switch, Numeric Keypad, Switch Panel for Optional Equipment, Fan Reverse System, Key Switch, Power Boost Switch, Horn Switch, Electrical Control Main Switch, AUX Function Levers, Cigar Lighter, Cab Light Switch, Pilot Control Shut-Off Lever, Engine Stop Switch, Fuse Box, Auto Air Conditioner, AM/FM Radio Operation, Window Operation, Emergency Exit, Adjusting Operator’s Seat, Seat Belt, Battery Disconnect Switch
• Break-In – Observe Engine Operation Closely, Every 10 Hours or Daily, After the First 50 Hours, After the First 100 Hours
• Operating the Engine – Inspect Machine Daily Before Starting, Before Starting Engine, Starting the Engine, Check Instruments After Starting, Using Booster Batteries, Stopping the Engine, Engine Auto-Stop in Extremely Low Temperature
• Driving the Machine – Travel Levers and Pedals, Travel Mode Switch, Travel Alarm, Operating on Soft Ground, Raise One Track Using Boom and Arm, Towing Machine a Short Distance, Operating in Water or Mud, Parking the Machine on Slopes, Parking the Machine
• Operating the Machine – Control Lever (ISO Pattern), Pilot Control Shut-Off Lever, Warming Up Operation, Engine Speed Control, Auto-Idle, Auto Shut-Down, Muffler Filter Manual Regeneration, Work Mode, Power Boost Switch, Power Mode, Operating Backhoe, Grading Operation, Avoid Abusive Operation, How to Lower Boom in Case of Emergency
• Transporting – Transporting by Road, Loading/Unloading on a Trailer, Fastening Machine for Transporting, Transportation Exhaust Pipe
• Maintenance – Correct Maintenance and Inspection Procedures, Layout, Check the Hour Meter Regularly, Maintenance Guide Table, Preparations for Inspection and Maintenance, Hood and Access Covers, Periodic Replacement of Parts, Greasing, Engine, Transmission, Hydraulic System, Fuel System, Air Cleaner, Cooling System, Air Conditioner, Electrical System, Miscellaneous, Muffler Filter
• Hydraulic Circuit and Electrical Circuit – Hydraulic System, Hydraulic Circuit, Electrical Circuit, Electrical Diagram
• Maintenance Under Special Environmental Conditions
• Storage
• Troubleshooting
• Specifications – 470-5 class, 470H/LCH, 520LCH, 670-5 class, 870-5 class, 870H/LCH/R/LCR, shoe and bucket applications, working ranges, sound and vibration levels
• Optional Attachments and Devices – Lubricator, Automatic/Manual Lubrication, Fuel Feed Device, Control Lever (Hitachi Pattern), Attachment Pedals, Hydraulic Breaker and Crusher, Allowable Attachment Weight Limits
• Index

The manual walks the operator through the entire ownership cycle of a ZAXIS-5B excavator – from cold start and break-in, through every control on the multi-function monitor, to a maintenance schedule that stretches from daily greasing all the way out to 4500-hour service items. Major systems such as the hydraulic circuit, electrical circuit, fuel system, cooling system, air conditioner and muffler filter each receive their own dedicated maintenance section with capacities, torque values and procedures. The troubleshooting chapter is organised by symptom – engine, control lever, hydraulic system, drive function, swing function, engine speed and pump control – making it fast to narrow down a problem. The specifications chapter lists working ranges for every boom and arm configuration across the three machine classes, along with shoe and bucket application data. The optional attachments section goes well beyond the standard bucket and covers hydraulic breakers and crushers in detail, including allowable attachment weight limits per model.

What This Manual Enables You To Do

With the Hitachi ZAXIS 470-5, 670-5, 870-5 Class Hydraulic Excavator Operator’s Manual in hand, an operator or fleet owner can correctly start, warm up, drive, dig, grade, load and park each of the covered machines, and understand exactly what every warning icon, alarm and monitor message on the ZAXIS-5B display is telling them. Because the manual covers the complete maintenance schedule – greasing intervals, engine oil and filter changes, hydraulic oil and filter changes, fuel filter replacement, air cleaner service, cooling system checks and drive belt adjustment – it gives the technician the actual capacities, torque figures and step-by-step procedures needed to keep these large excavators in service instead of guessing.

Getting these procedures and specifications right matters. Large excavators run 24/7 on demanding job sites, and a missed greasing interval, an incorrect hydraulic oil change, an over-tensioned fan belt, an ignored muffler filter regeneration request or a mis-adjusted track tension can quickly turn into an expensive failure. The manual gives the correct values and steps the first time.

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Instant PDF Delivery

The Hitachi ZAXIS 470-5, 670-5, 870-5 Class Hydraulic Excavator Operator’s Manual is delivered as an instant-download PDF after checkout. There is no shipping, no waiting for a physical book, and no risk of a damaged or missing copy. The file can be opened on any device – laptop, tablet, smartphone or shop computer – and the pages you use most can be printed for the cab, the workshop wall or the service truck. Keep it on the machine, in the office and on every technician’s phone.