Husqvarna FE 350 FE 350s 2020 Repair Manual PDF Download

Description

Husqvarna FE 350 FE 350s 2020 Repair Manual — Complete PDF Workshop Guide

This Husqvarna FE 350 FE 350s 2020 Repair Manual PDF Download is the comprehensive workshop guide for the 2020 FE 350 (EU/US) and FE 350s (US) motorcycles. Spanning 391 pages, it delivers the full factory repair and service procedures used by professional Husqvarna technicians. From engine teardown and transmission inspection to fork servicing, brake bleeding, wiring diagnostics, and torque specifications, this manual covers every major system on the machine. Whether you are performing routine maintenance or a complete engine rebuild, this Husqvarna FE 350 FE 350s 2020 repair manual gives you the exact procedures, values, and diagrams needed to do the job correctly.

File Details

• Manual Type: Repair Manual (full workshop guide)
• Brand: Husqvarna Motorcycles
• Models Covered: FE 350 (EU, US), FE 350s (US)
• Model Year: 2020
• Language: English
• Page Count: 391 pages
• File Format: PDF

Chapters Covered

• 1. Means of Representation — Symbols used, formats used
• 2. Safety Advice — Repair manual, safety advice, degrees of risk and symbols, work rules
• 3. Important Notes — Manufacturer warranty, implied warranty, fuel and auxiliary substances, spare parts and accessories, figures
• 4. Serial Numbers — Vehicle identification number, type label, key number, engine number, fork part number, shock absorber article number
• 5. Motorcycle — Raising with lift stand, removing from lift stand, starting the vehicle, starting to check function
• 6. Fork, Triple Clamp — Compression damping adjustment, rebound damping adjustment, spring preload adjustment, bleeding fork legs, cleaning dust boots, removing/installing fork legs, fork servicing, cartridge disassembly/assembly, tap compression disassembly/assembly, steering head bearing lubrication, lower triple clamp removal/installation, steering head bearing change, play check and adjustment
• 7. Handlebar, Controls — Handlebar position adjustment, clutch lever basic position, throttle cable routing check, throttle cable play check/adjustment, throttle response characteristic map adjustment, rubber grip check
• 8. Frame — Engine guard removal/installation, frame check, footrest change
• 9. Shock Absorber, Link Fork — High/low-speed compression damping adjustment, rebound damping adjustment, rear wheel dimension measurement, static sag check, riding sag check/adjustment, spring preload adjustment, shock absorber removal/installation, linkage check, shock absorber servicing, spring removal, damper disassembly, piston rod disassembly, seal ring retainer disassembly, pilot bushing change, damper check, heim joint change, seal ring retainer assembly, piston rod assembly, damper assembly, bleeding and filling, nitrogen filling, spring installation, link fork check, fork bearing check, link fork removal/installation, link fork bearing change, heim joint play check
• 10. Exhaust System — Manifold removal/installation, main silencer removal/installation, glass fiber yarn filling change, spark arrestor cleaning (US models)
• 11. Air Filter — Air filter box cover removal/installation, air filter removal/installation, air filter and box cleaning, inlet membrane check (US models)
• 12. Fuel Tank, Seat, Trim — Fuel tank filler cap opening/closing, right side cover removal/installation, seat removal/mounting, fuel tank removal/installation, fuel screen change, fuel filter change, fuel pump change, fuel pressure check
• 13. Mask, Fender — Front fender removal/installation, headlight mask with headlight removal/installation
• 14. Wheels — Tire pressure check, tire condition check, wheel bearing play check, brake disc check, spoke tension check, rim run-out check, front wheel removal/installation, front brake disc change, front wheel bearing change, rear wheel removal/installation, rear brake disc change, chain tension check/adjustment, chain/rear sprocket/engine sprocket/chain guide check, chain dirt accumulation check, chain cleaning, drivetrain kit change, rear wheel bearing change
• 15. Wiring Harness, Battery — Fuse change (individual consumers), main fuse change, starter relay check, negative cable disconnection/connection, 12-V battery removal/installation/charging, charging voltage check, open-circuit current check
• 16. Brake System — Front brake linings check/change, hand brake lever basic position adjustment, front brake fluid level check, front brake fluid addition/change, rear brake linings check/change, foot brake lever free travel check, foot brake lever basic position adjustment, rear brake fluid level check, rear brake fluid addition/change
• 17. Lighting System, Instruments — Combination instrument setting, kilometers/miles adjustment, clock setting, wheel circumference adjustment, service display setting, combination instrument battery change, headlight bulb change, turn signal bulb change (FE EU, FE s US), headlight setting check, headlight range adjustment
• 18. Engine — Engine removal/installation, engine disassembly (preparations, clutch push rod removal, engine oil draining, oil filter removal, gear position sensor removal, spark plug removal, valve cover removal, starter motor removal, ignition TDC positioning, timing chain tensioner removal, camshaft removal, cylinder head removal, piston removal, rotor removal, starter drive removal, suction pump removal, water pump impeller removal, clutch cover removal, clutch disc removal, clutch basket removal, primary gear wheel removal, timing chain removal, force pump removal, locking lever removal, shift drum locating unit removal, shift shaft removal, spacer removal, left engine case removal, shift rail removal, shift drum removal, shift fork removal, transmission shaft removal, crankshaft removal), working on individual parts (right/left engine case, clutch cover, oil pressure control valve check, lubrication system check, crankshaft bearing inner race removal/installation, connecting rod change, crankshaft run-out check, crankshaft end play measurement, balancer shaft drive gear wheel removal/installation, cylinder Nikasil coating, cylinder check/measurement, piston check/measurement, piston/cylinder mounting clearance measurement, piston ring end gap check, camshaft check, camshaft pivot point check, valve removal, valve check, valve spring check, valve spring seat check, cam lever check, cylinder head check, valve installation, freewheel check/removal/installation, electric starter drive check, timing assembly check, timing chain tensioner preparation, clutch check, shift mechanism check, shift shaft preassembly, main shaft disassembly, countershaft disassembly, transmission check, main shaft assembly, countershaft assembly), engine assembly (crankshaft installation, transmission shaft installation, shift fork installation, shift drum installation, shift rail installation, left engine case installation, spacer installation, shift shaft installation, shift drum locating unit installation, locking lever installation, force pump installation, suction pump installation, timing chain installation, primary gear wheel installation, clutch basket installation, clutch disc installation, clutch cover installation, water pump cover installation, starter drive installation, rotor installation, piston installation, cylinder head installation, camshaft installation, timing chain tensioner installation, valve clearance check/adjustment, starter motor installation, valve cover installation, spark plug installation, gear position sensor installation, oil filter installation, oil screen installation, clutch push rod installation, engine removal from work stand)
• 19. Clutch — Hydraulic clutch fluid level check/correction, hydraulic clutch fluid change, clutch check
• 20. Water Pump, Cooling System — Cooling system overview, antifreeze and coolant level check, coolant level check, coolant draining, coolant refilling, coolant pipe change
• 21. Lubrication System — Oil circuit, engine oil level check, engine oil and oil filter change, oil screen cleaning, engine oil addition, oil pressure check
• 22. Ignition System — Ignition coil secondary winding check, spark plug connector check, spark plug change, alternator stator winding check, stator and crankshaft speed sensor removal/installation
• 23. Cylinder Head — Valve clearance check/adjustment
• 24. Electric Starter System — Starter motor check
• 25. Throttle Valve Body — Idle speed adjustment, throttle valve position sensor circuit A basic setting check, basic throttle position sensor setting adjustment, initialization run
• 26. Technical Data — Engine, tolerance and engine wear limits, engine tightening torques, capacities (engine oil, coolant, fuel), chassis, electrical system, tires, fork, shock absorber, chassis tightening torques
• 27. Cleaning, Care — Motorcycle cleaning, checks and maintenance steps for winter operation
• 28. Storage — Storage procedure, preparing for use after storage
• 29. Service Schedule — FE EU/US required and recommended work, FE s US required and recommended work
• 30. Wiring Diagram — Complete wiring diagrams for FE EU (8 pages), FE US (6 pages), FE s US (8 pages)
• 31. Substances — Brake fluid, coolant, engine oil, fork oil, shock absorber fluid, fuel specifications
• 32. Auxiliary Substances — Cleaners, greases, lubricants, and their recommended suppliers
• 33. Special Tools — Complete illustrated list of Husqvarna special tools with article numbers
• 34. Standards — JASO T903 MA2, SAE viscosity classification
• 35. Glossary of Technical Terms
• 36. List of Abbreviations
• Index

IMAGES PREVIEW

This Husqvarna FE 350 FE 350s 2020 repair manual goes far beyond routine maintenance. It provides the complete engine disassembly and reassembly sequence, including crankshaft removal, transmission shaft teardown, shift mechanism inspection, and valve clearance adjustment. The suspension section details WP XPLOR fork cartridge disassembly, shock absorber damper servicing, and linkage bearing replacement. Electrical coverage includes full wiring diagrams for all three model variants, component resistance values, and diagnostics for the EFI system, ignition, and charging circuit. Every procedure is supported by torque values, wear limits, and step-by-step instructions.

What This Manual Enables You to Do

• Perform a complete engine rebuild — crankshaft, connecting rod, piston, cylinder head, camshafts, valves, and transmission
• Service the WP XPLOR fork and WP XACT shock absorber, including revalving and seal replacement
• Diagnose and repair the electrical system using the full wiring diagrams and component test values
• Change brake fluid, bleed brakes, and replace brake linings on both front and rear
• Replace wheel bearings, steering head bearings, and linkage bearings
• Adjust valve clearance, idle speed, and throttle position sensor settings
• Follow the factory service schedule for required and recommended maintenance intervals
• Look up every torque specification and wear limit in the technical data chapter

Having the correct procedures and specifications is critical when working on a modern four-stroke motocross engine. A single missed torque value or incorrect shim thickness can lead to premature failure or costly damage. This Husqvarna FE 350 FE 350s 2020 repair manual eliminates guesswork by providing the exact figures and sequences that Husqvarna technicians use.

Get Instant Access to Your Husqvarna FE 350 FE 350s 2020 Repair Manual

This Husqvarna FE 350 FE 350s 2020 Repair Manual PDF Download is delivered instantly after payment — no shipping, no waiting. The PDF works on any device, including laptops, tablets, and smartphones, and every page is printable so you can take the relevant sections into the workshop. Whether you are a professional mechanic or a dedicated owner performing your own maintenance, this manual gives you the factory-level guidance needed to keep your FE 350 or FE 350s running at its best.