Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Sale!
Hyster CHALLENGER H70XM-H120XM (L005) Parts Manual – PDF DOWNLOAD
Original price was: $89.95.$29.95Current price is: $29.95.
Hyster CHALLENGER H70XM-H120XM (L005) Parts Manual – PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Hyster CHALLENGER H70XM-H120XM (L005) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster CHALLENGER H70XM-H120XM (L005) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 15-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 15-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster CHALLENGER H70XM-H120XM (L005) Parts Manual – PDF DOWNLOAD
Frame.................................................................................................... 21 GENERAL TRUCK........................................................................................ 24 OPERATOR MODULE...................................................................................... 26 HOOD AND COVERS...................................................................................... 28 FLOOR PLATES AND COVERS.............................................................................. 32 NON-SUSPENSION SEAT.................................................................................. 34 NON-SUSPENSION SEAT.................................................................................. 36 FULL SUSPENSION SEAT SHEET 1 OF 2 (→ S/N L005V06467C) .............................................. 38 FULL SUSPENSION SEAT SHEET 2 OF 2 (→ S/N L005V06467C) .............................................. 42 FULL SUSPENSION SEAT................................................................................. 44 COUNTERWEIGHTS....................................................................................... 46 REAR ACCESS SCREEN................................................................................... 48 OVERHEAD GUARD....................................................................................... 50 SOUND REDUCTION GASOLINE AND LPG WITH CAB AND ALL DIESEL............................................. 52 LABELS AND DECALS.................................................................................... 54 LOAD BACKREST EXTENSION.............................................................................. 58 FORKS STANDARD TAPER HOOK TYPE - H70-90XM ........................................................... 60 FORKS STANDARD TAPER HOOK TYPE - H100-120XM ......................................................... 61 FORKS POLISHED FORK WITH FULL BOTTOM TAPER HOOK TYPE................................................. 62 ENGINE ASSEMBLY.......................................................................................... 63 COOLING SYSTEM....................................................................................... 68 BAFFLE AND ATTACHING PARTS........................................................................... 72 FAN DRIVE ASSEMBLY................................................................................... 74 ENGINE BELT DRIVE AND ALTERNATOR MOUNTING 4.3L EPA COMPLIANT ENGINE.................................. 78 EXHAUST GASOLINE AND LPG............................................................................. 80 EXHAUST WRAPS PAPER INDUSTRY OPTION.................................................................. 82 EXHAUST DIESEL TIER II............................................................................... 84 ENGINE MOUNT DIESEL TIER II.......................................................................... 86 ASSEMBLED ENGINE DIESEL TIER II...................................................................... 88 CYLINDER BLOCK DIESEL TIER II........................................................................ 90 CYLINDER HEAD AND INDUCTION MANIFOLD DIESEL TIER II.................................................. 92 VALVE COVER AND ROCKER ARM SHAFT DIESEL TIER II...................................................... 94 CRANKSHAFT AND PISTONS DIESEL TIER II................................................................ 96 OIL PAN AND PUMP DIESEL TIER II...................................................................... 98 WATER PUMP AND OUTLET DIESEL TIER II.................................................................100 TIMING GEAR DIESEL TIER II...........................................................................102 EXHAUST MANIFOLD DIESEL TIER II......................................................................104 OIL FILTER DIESEL TIER II............................................................................106 OIL COOLER DIESEL TIER II............................................................................108 FUEL INJECTION PUMP DIESEL TIER II...................................................................110 FUEL INJECTION PUMP WITH BLEED BACK SYSTEM...........................................................112 ROTARY EXHAUSTER DIESEL TIER II......................................................................114 ENGINE MOUNTING GASOLINE AND LPG.....................................................................116 ASSEMBLED ENGINE LPG, 4.3L EPA COMPLIANT - SHEET 1 OF 2 .............................................118 ASSEMBLED ENGINE LPG, 4.3L EPA COMPLIANT - SHEET 2 0F 2 .............................................122 ASSEMBLED ENGINE GASOLINE 4.3L EPA COMPLIANT - SHEET 1 OF 2 .........................................126 ASSEMBLED ENGINE GASOLINE 4.3L EPA COMPLIANT - SHEET 2 0F 2 .........................................130 COIL ASSEMBLY........................................................................................133 EXHAUST MANIFOLD GASOLINE AND LPG - 4.3L EPA COMPLIANT ..............................................134 CYLINDER BLOCK GASOLINE AND LPG - 4.3L EPA COMPLIANT ................................................136 CAMSHAFT AND OIL PAN GASOLINE AND LPG - 4.3L EPA COMPLIANT ..........................................138 VALVE COVER AND INLET MANIFOLD GASOLINE AND LPG - 4.3L EPA COMPLIANT ................................142 CYLINDER HEAD GASOLINE AND LPG - 4.3L EPA COMPLIANT .................................................146 OIL PUMP GASOLINE AND LPG - 4.3L EPA COMPLIANT ......................................................148 INTAKE MANIFOLD AND FUEL RAIL GASOLINE - 4.3L EPA COMPLIANT .........................................150 DRIP SHIELD GASOLINE AND LPG - 4.3L EPA COMPLIANT ...................................................152 FUEL SYSTEM..............................................................................................155 AIR INTAKE AND FILTER SYSTEM DIESEL TIER II..........................................................158 AIR FILTER DIESEL TIER II............................................................................162 FUEL SUPPLY SYSTEM DIESEL TIER II....................................................................164 FUEL PUMP AND WATER SEPERATOR DIESEL TIER II.........................................................166 WATER SEPARATOR DIESEL TIER II.......................................................................168 FUEL SENDER AND ATTACHING PARTS DIESEL TIER II.......................................................170 FUEL FILTER AND ATTACHING PARTS DIESEL TIER II.......................................................172 AIR INTAKE AND FILTER SYSTEM GASOLINE AND LPG........................................................174 AIR FILTER GASOLINE AND LPG..........................................................................178 FUEL SUPPLY SYSTEM LPG...............................................................................180 ENGINE FUEL SYSTEM 4.3L EPA COMPLIANT - LPG .........................................................182 THROTTLE BODY AND LPG MIXER 4.3L EPA COMPLIANT.......................................................184 LPG REGULATOR 4.3L EPA COMPLIANT.....................................................................186 FUEL SUPPLY SYSTEM GASOLINE..........................................................................188 THROTTLE BODY ASSEMBLY 4.3L EPA COMPLIANT - GASOLINE ................................................190 LPG TANK BRACKET FIXED...............................................................................192 LPG TANK BRACKET SWING OUT...........................................................................194 LPG TANK BRACKET SWING OUT/DROP DOWN.................................................................196 THROTTLE LINKAGE GASOLINE AND LPG - FORWARD AND REVERSE LEVER .......................................198 THROTTLE LINKAGE GASOLINE AND LPG - MONOTROL PEDAL ..................................................200 THROTTLE ARM ASSEMBLY................................................................................202 THROTTLE LINKAGE DIESEL TIER II......................................................................204 MONOTROL PEDAL AND BRACKET ASSEMBLY..................................................................206 MONOTROL PEDAL.......................................................................................208 ELECTRICAL SYSTEM........................................................................................211 ELECTRICAL SYSTEM COWL...............................................................................214 INSTRUMENT PANEL.....................................................................................218 ELECTRICAL SYSTEM ENGINE COMPARTMENT - GASOLINE AND LPG .............................................220 ELECTRICAL SYSTEM ALTERNATOR AND BATTERY - GASOLINE AND LPG .........................................222 ELECTRICAL SYSTEM ALTERNATOR AND BATTERY - GASOLINE AND LPG SAFETY (GS AND LPS) .....................224 ELECTRICAL SYSTEM DIESEL TIER II.....................................................................226 ELECTRICAL SYSTEM TYPE DS............................................................................230 DISTRIBUTOR ASSEMBLY 4.3L EPA COMPLIANT ENGINE.......................................................233 ALTERNATOR AND MOUNTING DIESEL.......................................................................234 ALTERNATOR PRESTOLITE BRAND - GS, LPS, DS ...........................................................236 STARTER MOTOR GASOLINE AND LPG - GM 4.3L ............................................................238 STARTER DIESEL TIER II...............................................................................240 WIRE HARNESS DIESEL ENGINE (→ S/N L005V02245B) .....................................................242 WIRE HARNESS DIESEL ENGINE (S/N L005V02246B →) .....................................................244 WIRE HARNESS LPG REGULATOR...........................................................................246 WIRE HARNESS FUEL INJECTOR - GASOLINE ...............................................................248 WIRE HARNESS ENGINE, GASOLINE GM 4.3L - SHEET 1 0F 2 ................................................250 WIRE HARNESS ENGINE, GASOLINE GM 4.3L - SHEET 2 OF 2 ................................................252 WIRE HARNESS INTERFACE...............................................................................254 WIRE HARNESS MODULE - SHEET 1 OF 2 (→ 3/2004) .....................................................256 WIRE HARNESS MODULE - SHEET 2 OF 2 (→ 3/2004) .....................................................260 WIRE HARNESS MODULE - POWERSHIFT TRANSMISSION (3/2004 →) ..........................................264 WIRE HARNESS SEALED ALTERNATOR.......................................................................270 WIRE HARNESS ALTERNATOR TO CIRCUIT BREAKER - FUSED ..................................................272 WIRE HARNESS BRAKE PRESSURE SWITCH (→ S/N L005V06467C) .............................................273 WIRE HARNESS BRAKE PRESSURE SWITCH (S/N L005V03822C →) .............................................274 WIRE HARNESS POWERSHIFT TRANSMISSION CONTROL (→ S/N L005V03821C) ...................................275 WIRE HARNESS POWERSHIFT TRANSMISSION CONTROL (S/N L005V03822C →) ...................................276 WIRE HARNESS POWERSHIFT TRANSMISSION CONTROL (S/N L005V06468C →) ...................................280 WIRE HARNESS - ENGINE LPG GM 4.3L - SHEET 1 0F 2 ....................................................284 WIRE HARNESS - ENGINE LPG GM 4.3L - SHEET 2 OF 2 ....................................................288 TRANSMISSION.............................................................................................291 TRANSMISSION T086 - T089 - SHEET 1 OF 2 (→ S/N L005V02564B) .......................................294 TRANSMISSION T086 - T089 - SHEET 2 OF 2 (→ S/N L005V02564B) .......................................298 TRANSMISSION T118 - T121 - SHEET 1 OF 2 (S/N L005V02565B →) .......................................302 TRANSMISSION T118 - T121 - SHEET 2 OF 2 (S/N L005V02565B →) .......................................304 FLYWHEEL AND TORQUE CONVERTER........................................................................308 CLUTCH PACKS T086 - T089 - INPUT (REVERSE) (→ S/N L005V02564B) ....................................310 CLUTCH PACKS T086 - T089 - COUNTER (FORWARD) (→ S/N L005V02564V) ..................................312 CLUTCH PACKS T118 - SINGLE SPEED (S/N L005V02565B →) ..............................................314 CLUTCH PACKS T120 AND T121 - TWO SPEED (S/N L005V02565B →) ........................................316 CONTROL VALVE TRANSMISSION...........................................................................318 MANIFOLD VALVE.......................................................................................320 HIGH AND LOW VALVE...................................................................................321 TRANSMISSION LINES...................................................................................322 TRANSMISSION MOUNTING................................................................................324 Drive Axle...............................................................................................325 DRIVE AXLE POWERSHIFT TRANSMISSION...................................................................328 DIFFERENTIAL ASSEMBLY................................................................................331 DRIVE TIRES AND WHEELS SINGLE - H70-H90XM ...........................................................332 DRIVE TIRES AND WHEELS SINGLE - H90-H120XM ..........................................................334 STEERING SYSTEM..........................................................................................337 STEERING SYSTEM......................................................................................340 STEER COLUMN.........................................................................................342 SHIFT LEVER..........................................................................................344 STEER AXLE...........................................................................................346 STEER CYLINDER.......................................................................................350 STEER PUMP...........................................................................................352 STEER TIRES AND WHEELS...............................................................................354 BRAKE SYSTEM.............................................................................................357 BRAKE SYSTEM.........................................................................................360 MASTER CYLINDER AND BOOSTER ASSEMBLY.................................................................364 BRAKE ASSEMBLY H70-90XM..............................................................................366 BRAKE ASSEMBLY H100-120XM............................................................................370 PARK BRAKE...........................................................................................374 BRAKE RELAY ASSEMBLY.................................................................................376 HYDRAULIC SYSTEM.........................................................................................377 HYDRAULIC SYSTEM.....................................................................................380 HYDRAULIC CONTROL LINES THREE FUNCTION...............................................................384 HYDRAULIC CONTROL LINES FOUR FUNCTION................................................................386 HYDRAULIC CONTROL VALVE ATTACHING PARTS THREE FUNCTION - WITH AND WITHOUT DETENTED LEVERS ...........388 HYDRAULIC CONTROL VALVE ATTACHING PARTS FOUR FUNCTION - WITH DETENTED LEVERS ........................392 HYDRAULIC CONTROL VALVE THREE AND FOUR FUNCTION......................................................394 HYDRAULIC FILTER HOUSING.............................................................................398 HYDRAULIC PUMP.......................................................................................400 MAST INSTALLATION....................................................................................402 TILT CYLINDERS.......................................................................................404 Mast-Two Stage Limited Free-Lift.........................................................................405 OUTER MAST TWO STAGE LIMITED FREE-LIFT...............................................................408 INNER MAST TWO STAGE LIMITED FREE-LIFT...............................................................410 MAIN LIFT TWO STAGE LIMITED FREE-LIFT................................................................412 MAIN LIFT CYLINDERS TWO STAGE LIMITED FREE-LIFT......................................................416 CARRIAGE TWO STAGE LIMITED FREE-LIFT.................................................................420 HEADER HOSE TWO STAGE LIMITED FREE-LIFT..............................................................422 Mast-Two Stage Full Free-Lift............................................................................425 OUTER MAST AND MAIN LIFT TWO STAGE FULL FREE-LIFT....................................................428 INNER MAST AND FREE-LIFT TWO STAGE FULL FREE-LIFT....................................................432 MAIN LIFT CYLINDERS TWO STAGE FULL FREE-LIFT.........................................................436 FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT..........................................................440 CARRIAGE TWO STAGE FULL FREE-LIFT....................................................................444 HEADER HOSE TWO STAGE FULL FREE-LIFT.................................................................446 HEADER HOSE TWO STAGE FULL FREE-LIFT.................................................................450 Mast-Three Stage Full Free-Lift..........................................................................453 OUTER MAST THREE STAGE FULL FREE-LIFT................................................................456 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT.........................................................460 INNER MAST THREE STAGE FULL FREE-LIFT................................................................464 MAIN LIFT THREE STAGE FULL FREE-LIFT.................................................................468 FREE-LIFT THREE STAGE FULL FREE-LIFT.................................................................472 MAIN LIFT CYLINDERS THREE STAGE FULL FREE-LIFT.......................................................476 FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT........................................................480 CARRIAGE THREE STAGE FULL FREE-LIFT..................................................................484 HEADER HOSE THREE STAGE FULL FREE-LIFT...............................................................488 OPTIONS..................................................................................................493 BACK-UP ALARM........................................................................................498 WIRE HARNESS BACK-UP ALARM...........................................................................500 FRONT HEADLIGHTS WITHOUT CAB.........................................................................502 REAR DRIVE LIGHT WITHOUT CAB.........................................................................504 REAR DRIVE LIGHTS WITH AMBER STROBE - WITHOUT CAB (S/N L005V01406B →) .............................506 STROBE LIGHT AMBER - WITHOUT CAB (→ S/N L005V01405B) ..............................................508 AMBER STROBE REVERSE LIGHTS WITHOUT REAR DRIVE LIGHTS (S/N L005V01406B →) ..........................510 DUAL MIRRORS WITHOUT CAB.............................................................................512 CAB ATTACHING PARTS - SHEET 1 OF 6 ..................................................................514 CAB ATTACHING PARTS - SHEET 2 OF 6 ..................................................................516 CAB ATTACHING PARTS - SHEET 3 OF 6 ..................................................................518 CAB ATTACHING PARTS - SHEET 4 OF 6 ..................................................................520 CAB ATTACHING PARTS - SHEET 5 OF 6 ..................................................................522 CAB ATTACHING PARTS - SHEET 6 OF 6 ..................................................................524 CAB DOOR ASSEMBLY - LEFT HAND .......................................................................526 CAB DOOR ASSEMBLY - RIGHT HAND ......................................................................528 CAB WIRE HARNESSES...................................................................................530 CAB WIRE HARNESS WORKLIGHTS AND STROBE LIGHT.........................................................532 CAB WIRE HARNESS HEADLIGHT AND HANDHELD LIGHT........................................................533 HEATER...............................................................................................534 HEATER INSTALLATION GASOLINE.........................................................................536 HEATER INSTALLATION LPG..............................................................................538 HEATER INSTALLATION DIESEL TIER II...................................................................540 ACCUMULATOR MAST LOAD DAMPENING......................................................................542 INTEGRAL SIDE-SHIFT ASSEMBLY H70XM-H90XM (48 AND 60-INCH) - TWO STAGE LIMITED FREE-LIFT .............544 INTEGRAL SIDE-SHIFT CARRIAGE H70XM-H90XM (48 AND 60-INCH) - TWO STAGE LIMITED FREE-LIFT .............546 INTEGRAL SIDE-SHIFT ASSEMBLY H100XM-H120XM (54 AND 60-INCH) - TWO STAGE LIMITED FREE-LIFT ...........548 INTEGRAL SIDE-SHIFT CARRIAGE H100XM-H120XM (54 AND 60-INCH) - TWO STAGE LIMITED FREE-LIFT ...........550 INTEGRAL SIDE-SHIFT ASSEMBLY H70XM-H90XM (48 AND 60-INCH) - TWO AND THREE STAGE FULL FREE-LIFT ......552 INTEGRAL SIDE-SHIFT CARRIAGE H70XM-H90XM (48-INCH) - TWO AND THREE STAGE FULL FREE-LIFT .............554 INTEGRAL SIDE-SHIFT CARRIAGE H70XM-H90XM (60-INCH) - TWO AND THREE STAGE FULL FREE-LIFT .............556 INTEGRAL SIDE-SHIFT ASSEMBLY H100XM-H120XM (54 AND 60-INCH) - TWO AND THREE STAGE FULL FREE-LIFT ....558 INTEGRAL SIDE-SHIFT CARRIAGE H100XM-H120XM (54 AND 60-INCH) - TWO AND THREE STAGE FULL FREE-LIFT ....560 AUXILIARY TUBE EXTENSION KIT TWO STAGE LIMITED FREE-LIFT.............................................562 AUXILIARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT......................................564 QUICK DISCONNECT FITTINGS............................................................................566 LIFTING EYES.........................................................................................567 FENDER EXTENSIONS....................................................................................568 DRIVE TIRES AND WHEELS DUAL..........................................................................570 LIGHTS, BACK-UP AND BRAKE INCANDESCENT (8/2004 →) ..................................................572 LIGHTS, LED BACK-UP AND BRAKE........................................................................574 WIRE HARNESS PRESSURE SWITCH - LED BRAKE LIGHTS .....................................................576 FIELD CONVERSION KITS....................................................................................579 WIDE TIRE CONVERSION.................................................................................582 DUAL WHEEL CONVERSION................................................................................582 DIRECTIONAL CONTROL CONVERSION KIT...................................................................582 HYDRAULIC CONTROL VALVE CONVERSION...................................................................582 MISCELLANEOUS CONVERSION KITS........................................................................582 AUXILIARY TUBE EXTENSION KIT TWO STAGE LIMITED FREE-LIFT.............................................583 AUXILIARY TUBE EXTENSION KIT TWO AND THREE STAGE FULL FREE-LIFT......................................583 HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT..............................................584 HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT.................................................586 HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT...............................................587 NUMERICAL INDEX..........................................................................................589
IMAGES PREVIEW OF THE MANUAL:
HYSTER CHALLENGER H70XM-H120XM (L005) PARTS MANUAL – PDF DOWNLOAD:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
S.V
1 review for Hyster CHALLENGER H70XM-H120XM (L005) Parts Manual – PDF DOWNLOAD
Add a review
Ben Alejandro –
MUCH better than I anticipated. The support from Amanda was better than any experience with online commerce I’ve ever had! Thank you very much.