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Hyster E070-120Z (D098) Parts Manual – PDF DOWNLOAD
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Hyster E070-120Z (D098) Parts Manual – PDF DOWNLOAD
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Description
Hyster E070-120Z (D098) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster E070-120Z (D098) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 12-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 12-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster E070-120Z (D098) Parts Manual – PDF DOWNLOAD
Frame............................................................................................... 17 FLOOR PLATES AND COVERS......................................................................... 20 EE/CRE INSTALLATION............................................................................. 22 BATTERY SPACER.................................................................................. 24 HOOD............................................................................................ 26 NON-SUSPENSION SEAT............................................................................. 28 SEMI-SUSPENSION SEAT............................................................................ 32 FULL SUSPENSION SEAT SHEET 1 OF 2............................................................... 34 FULL SUSPENSION SEAT SHEET 2 OF 2............................................................... 38 FULL SUSPENSION SWIVEL SEAT..................................................................... 40 OVERHEAD GUARD WITH CURVED LEG.................................................................. 44 COUNTERWEIGHT................................................................................... 46 LABELS.......................................................................................... 48 LOAD BACKREST EXTENSION......................................................................... 50 FORKS CLASS III................................................................................. 52 FORKS CLASS IV.................................................................................. 53 ELECTRICAL SYSTEM................................................................................... 55 ELECTRICAL SYSTEM............................................................................... 58 CONTROL PANEL 36/48 VOLT........................................................................ 62 CONTROL PANEL 72/80 VOLT........................................................................ 64 CONTACTOR PANEL................................................................................. 66 CONTACTOR POWER STEERING........................................................................ 68 LINE CONTACTOR.................................................................................. 70 WIRE HARNESS MAIN CONTROL - SHEET 1 0F 2 (→ S/N D098N01717C) ................................. 72 WIRE HARNESS MAIN CONTROL - SHEET 2 OF 2 (→ S/N D098N01717C) ................................. 74 WIRE HARNESS MAIN CONTROL - SHEET 1 0F 2 (S/N D098N01718C →) ................................. 76 WIRE HARNESS MAIN CONTROL - SHEET 2 OF 2 (S/N D098N01718C →) ................................. 78 WIRE HARNESS 80 VOLT MAIN CONTROL - SHEET 1 OF 2 ............................................... 80 WIRE HARNESS 80 VOLT MAIN CONTROL - SHEET 2 OF 2 ............................................... 82 WIRE HARNESS DASH DISPLAY....................................................................... 84 WIRE HARNESS LIGHTS (→ S/N D098N02036D) ....................................................... 86 WIRE HARNESS LIGHTS (S/N D098N02037D →) ....................................................... 90 BRAKE SWITCH HARNESS............................................................................ 93 DRIVE UNIT.......................................................................................... 95 DRIVE TIRE AND WHEEL............................................................................ 98 DRIVE AXLE......................................................................................100 TRANSMISSION ASSEMBLY...........................................................................104 TRACTION MOTOR..................................................................................108 STEERING SYSTEM.....................................................................................111 STEER AXLE......................................................................................114 STEER CYLINDER..................................................................................118 STEERING MOTOR AND PUMP.........................................................................120 GEAR PUMP.......................................................................................122 STEERING COLUMN.................................................................................124 STEERING PUMP...................................................................................126 SHIFT LEVER.....................................................................................128 STEER TIRE AND WHEEL............................................................................130 BRAKE/ACCELERATOR SYSTEM............................................................................131 PARK BRAKE LEVER ACTUATED.......................................................................134 PARK BRAKE LINKAGE SEAT ACTUATED (→ S/N D098N01898D) ..........................................136 PARK BRAKE LINKAGE SEAT ACTUATED (S/N D098N01899D →) ..........................................140 BRAKE ASSEMBLY SEAT ACTUATED....................................................................144 BRAKE PRESSURE SWITCH...........................................................................146 BRAKE LINKAGE...................................................................................148 BRAKE ASSEMBLY..................................................................................150 MASTER CYLINDER.................................................................................154 ACCELERATOR.....................................................................................156 ACCELERATOR PEDAL MONOTROL......................................................................158 HYDRAULIC SYSTEM....................................................................................161 HYDRAULICS SINGLE PUMP AND MOTOR................................................................164 SUPPLY AND RETURN...............................................................................166 HYDRAULIC PUMP 29CC.............................................................................168 HYDRAULIC MOTOR.................................................................................170 HYDRAULIC FILTER................................................................................172 HYDRAULIC PLUMBING CONTROL VALVE................................................................174 HYDRAULIC CONTROL HAND LEVERS...................................................................176 CONTROL VALVE THREE FUNCTION....................................................................180 CONTROL VALVE FOUR FUNCTION.....................................................................184 CONTROL VALVE FIVE FUNCTION.....................................................................188 MAST INSTALLATION...............................................................................192 TILT CYLINDER...................................................................................194 Mast-Two Stage Limited Free-Lift....................................................................197 OUTER MAST TWO STAGE LIMITED FREE-LIFT..........................................................200 INNER MAST TWO STAGE LIMITED FREE-LIFT..........................................................202 MAIN LIFT TWO STAGE LIMITED FREE-LIFT...........................................................204 MAIN CYLINDER TWO STAGE LIMITED FREE-LIFT - E70-80Z, E100ZS ....................................208 MAIN CYLINDER TWO STAGE LIMITED FREE-LIFT - E100-120Z ..........................................210 HEADER HOSE TWO STAGE LIMITED FREE-LIFT - MAST HEIGHTS 3650MM, 3390MM, 3990 MM .................212 HEADER HOSE TWO STAGE LIMITED FREE-LIFT - MAST HEIGHTS 2790MM AND 3050MM .......................216 CARRIAGE ASSEMBLY TWO STAGE LIMITED FREE-LIFT...................................................220 Mast-Three Stage Full Free-Lift.....................................................................223 OUTER MAST THREE STAGE FULL FREE-LIFT...........................................................226 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT....................................................230 INNER MAST THREE STAGE FULL FREE-LIFT...........................................................232 MAIN LIFT THREE STAGE FULL FREE-LIFT............................................................234 MAIN CYLINDER THREE STAGE FULL FREE-LIFT........................................................238 FREE LIFT THREE STAGE FULL FREE-LIFT............................................................242 FREE LIFT CYLINDER THREE STAGE FULL FREE-LIFT...................................................246 HEADER HOSE THREE STAGE FULL FREE-LIFT..........................................................250 HEADER HOSE THREE STAGE FULL FREE-LIFT - MAST HEIGHTS 5240 AND 5500 ............................254 CARRIAGE ASSEMBLY THREE STAGE FULL FREE-LIFT....................................................258 Mast-Two Stage Full Free-Lift.......................................................................261 OUTER MAST TWO STAGE FULL FREE-LIFT.............................................................264 INNER MAST TWO STAGE FULL FREE-LIFT.............................................................266 MAIN LIFT TWO STAGE FULL FREE-LIFT..............................................................268 MAIN LIFT CYLINDER TWO STAGE FULL FREE-LIFT.....................................................272 FREE LIFT TWO STAGE FULL FREE-LIFT..............................................................276 FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT.....................................................280 CARRIAGE TWO STAGE FULL FREE-LIFT...............................................................284 HEADER HOSES TWO STAGE FULL FREE-LIFT - MAST HEIGHT 3390 MM, 3650 MM AND UP ...................288 HEADER HOSE TWO STAGE FULL FREE-LIFT - MAST HEIGHTS 2790MM UP TO 3290 AND 3050MM UP TO 3350 ....292 OPTIONS.............................................................................................297 DC-DC CONVERTER 36/48 VOLT TO 12 VOLT - 70/80 VOLT TO 12 VOLT ..................................300 DRIVE LIGHTS 12 VOLT............................................................................302 LED BACK-UP AND BRAKE LIGHTS....................................................................304 STROBE LIGHT....................................................................................306 ACCUMULATOR.....................................................................................308 INTEGRAL SIDE-SHIFT TWO STAGE LIMITED FREE-LIFT - E100-120Z ....................................310 INTEGRAL SIDE-SHIFT TWO STAGE LIMITED FREE-LIFT - E70-80Z, E100ZS ..............................312 INTEGRAL SIDE-SHIFT TWO STAGE FULL FREE-LIFT - E70-80Z, E100ZS .................................314 INTEGRAL SIDE-SHIFT TWO STAGE FULL FREE-LIFT - E100-120Z .......................................316 INTEGRAL SIDE-SHIFT THREE STAGE FULL FREE-LIFT - E70-80Z, E100ZS ...............................318 INTEGRAL SIDE-SHIFT THREE STAGE FULL FREE-LIFT - E100-120Z .....................................320 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT - 1067 MM (42 IN.) CLASS III .............322 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS III .............324 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS IV ..............326 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT - 1067 MM (42 IN.) CLASS III ..........328 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT - 1219 MM (48 IN.) CLASS III ..........330 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT - 1219 MM (48 IN.) CLASS IV ...........332 INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT - 1067 MM (42 IN.) CLASS III ...........334 INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS III ...........336 INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT - 1219 MM (48 IN.) CLASS IV ............338 FIELD CONVERSION KITS...............................................................................341 ELECTRICAL CONVERSIONS..........................................................................344 LIGHTS CONVERSION KITS..........................................................................344 AUDIBLE ALARM KITS..............................................................................344 DIRECTIONAL CONTROL CONVERSION..................................................................344 CONTROL VALVE CONVERSION KITS...................................................................344 TILT CONVERSION.................................................................................344 AUXILIARY TUBE EXTENSION KIT....................................................................345 NUMERICAL INDEX.....................................................................................347
IMAGES PREVIEW OF THE MANUAL:
HYSTER E070-120Z (D098) PARTS MANUAL – PDF DOWNLOAD:
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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