Hyster Electric J40-50-60XL J2.00-2.50-3.00XL (B168) Parts Manual – PDF DOWNLOAD
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Hyster Electric J40-50-60XL J2.00-2.50-3.00XL (B168) Parts Manual – PDF DOWNLOAD
Description
Hyster Electric J40-50-60XL J2.00-2.50-3.00XL (B168) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster Electric J40-50-60XL J2.00-2.50-3.00XL (B168) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL:
- This parts manual describes and illustrates assemblies, subassemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the fundion and application of the part required. Tum to the illustrated index page immediatety behind the front cover. Choose the generał area of reference most likely to include the part.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEX.T HIGHER ASSEMBLY IS KNOWN:
3. Determine the assemblythe required part is used on. Tum to the Master Index immediately following the lllustrated Index.
WHEN THE PART NUMBER IS KNOWN:
5. Use the numerical index at the bacie of the manuał to find the part number. Tum to the figure listed and locate the part as indicated by the reference number.
GENERAL:
The assembly breakdowns include part numbers, description, quantities required, keys and footnotes to help in selecting the correct parts.
6. Keys are used to show effective serial numbers for two or more similar assemblies, RH and LH assembly parts, etc. Selectthe appropriate key, “A”, “B”, “C” or “D” and the corresponding quantity column to find the required parts.
TABLE OF CONTENTS:
Hyster Electric J40-50-60XL J2.00-2.50-3.00XL (B168) Parts Manual – PDF DOWNLOAD
Frame Page 3
Drive Axle Page 15
Steering Page 23
Brake/Accelerator Page 41
Electrical Page 57
Hydraulic Page 125
Mast-Vista Two-Stage LFL A507 Page 147
Mast-Global Two-Stage LFL C507, C562 Page 161
Mast-Vista Three-Stage FFL A508 Page 181
Mast-Global Three-Stage FFL C508, C563 Page 207
Mast-Vista Two-Stage FFL A509 Page 235
Mast-Global Two-Stage FFL C509, C564 Page 255
Optional Page 279
Numerical Index Page 303
A
ACCELERATOR (Figure 32) Page 54
ACCELERATOR PEDAL (Figure 33) Page 56
B
BACKUP ALARM (Figure 174)
EV-100LX CONTROLLER Page 300
BATTERY CONNECTOR (Figure 50)
36/48 VOLT Page 88
BATTERY CONNECTOR (Figure 51)
72/80 VOLT Page 90
BATTERY GAUGE (Figure 70)
WITH LIFT INTERRUPT & BRUSH WEAR INDICATOR
FIRST USED ON SIN B168A-2529 B168V-1999 Page 122
BATTERY GAUGE (Figure 71)
FIRST USED ON SIN B168A-2529 B168V-1999 Page 123
BATTERY GAUGE (Figure 72)
LED DISPLAY
FIRST USED ON SIN B168A-2529 B168V-1999 Page 124
BRAKE (Figure 27)
LAST USED ON SIN B168A-2556 B168V-1977 Page 46
BRAKE (Figure 28)
FIRST USED ON SIN B168A-2557 B168V-1978 Page 48
BRAKE LINKAGE (Figure 25)
WITH TRACTIÓN CONTROL SWITCH Page 42
C
CARRIAGE (Figure 102)
GLOBAL TWO-STAGE LFL
FOUR ROLLER Page 176
CARRIAGE (Figure 103)
GLOBAL TWO-STAGE LFL
SIX ROLLER Page 177
CARRIAGE (Figure 114)
369000 SERIES CARRIAGE Page 198
CARRIAGE (Figure 115)
1311000SERIES CARRIAGE Page 199
CARRIAGE (Figure 130)
SIXROLLER
GLOBAL THREE-STAGE FFL
LAST USED ON MAST SIN C563A-1588 & C508A-2009 Page 230
FIRST USED ON MAST SIN C563A-1589 & C508A-2010 Page 231
CARRIAGE (Figure 141)
VISTA TWO-STAGE FFL Page 248
CARRIAGE (Figure 155)
GLO8AL TWO-STAGE FFL
FOUR ROLLER Page 274
CARRIAGE (Figure 156)
GLO8AL TWO-STAGE FFL
SIX ROLLER Page 275
CARRIAGE (Figure 166)
SIDE-SHIFT Page 286
CARRIAGE (Figure 92)
VISTA TWO-STAGE LFL Page 156
CONTACTOR (Figure 67)
ON-DEMAND STEERING Page 116
CONTACTOR PANEL (Figure 54)
FIRST USED ON SIN 8168A-1782 8168V-1702
WITH REGENERATIVE 8RAKING Page 94
CONTACTOR-1A/PUMP (Figure 58)
LAST USED ON S/N 8168V-1701
36/48 VOLT Page 100
CONTACTOR-1A/R8 (Figure 59)
LAST USED ON S/N 8168V-1701
PREMIUM
36/48 VOLT Page 101
CONTACTOR-1A/R8 (Figure 61)
FIRST USED ON SIN 8168A-1782 8168V-1702 THRU
8168-A2528 8168V-1946 Page 104
CONTACTOR-1A/R8/FW (Figure 66)
FIRST USED ON SIN 8168A-2529 8168V-1947 Page 114
CONTACTOR-FIELD WEAKENING (Figure 63)
LAST USED ON S/N 8168V-1701
PREMIUM
36/48 VOLT Page 108
CONTACTOR-FIELD WEAKENING (Figure 64)
FIRST USED ON SIN 8168A-1782 8168V-1702 Page 110
CONTACTOR-FORWARD/REVERSE (Figure 55)
LAST USED ON S/N 8168V-1701
36/48 VOLT Page 96
CONTACTOR-FORWARD/REVERSE (Figure 56)
LAST USED ON S/N 8168A-1781
72/80 VOLT Page 97
C (Continued)
CONTACTOR-FORWARD/REVERSE (Figure 57) Page 98
CONTACTOR-PUMP (Figure 62)
FIRST USED ON SIN 8168A-1782 8168V-1702
CONTACTOR HYDRAULIC Page 106
CONTACTOR-PUMP/R8 (Figura 60)
LAST USED ON S/N 8168A-1781
72/80 VOLT Page 102
CONTROL PANEL (CONTACTOR HYDRAULIC) (Figure 42)
FIRST USED ON SIN 8168A-1782 8168V-1702 Page 74
CONTROL PANEL (PREMIUM) (36/48V) (Figure 36)
LAST USED ON S/N 8168V-1701 Page 64
CONTROL PANEL (PREMIUM) (72/80V) (Figure 39)
LAST USED ON S/N 8168A-1781 Page 69
CONTROL PANEL (SCR HYDRAULICS) (Figure 45)
FIRST USED ON SIN 8168A-1782 8168V-1702 Page 80
CONTROL PANEL (STANDARD) (36/48V) (Figure 35)
LAST USED ON S/N B168V-1701 Page 62
CONTROL PANEL (STANDARD) (72/80V) (Figure 38)
LAST USED ON S/N 8168A-1781 Page 68
CONTROL VALVE (Figure 84)
TWO FUNCTION Page 140
CONTROL VALVE (Figure 85)
THREE FUNCTION Page 142
coi1RuiL /t~~~lg~g~~~ -~~> Page 144
CONTROL VALVE LINKAGE (Figure 83) Page 138
COUNTERWEIGHT (Figure 5) Page 9
CYLINDER (Figure 100)
GLO8AL TWO-STAGE LFL
J40-50XL Page 172
CYLINDER (Figure 101)
GLO8AL TWO-STAGE LFL
J60XL Page 174
CYLINDER (Figure 167)
SIDE-SHIFT Page 287
D
DRIVE AXLE (Figure 1 O) Page 16
ELECTRICAL (36/48V) (Figure 34)
PAGE
LAST USED ON S/N 8168V-1701 Page 60
ELECTRICAL (72/80V) (Figure 37)
LAST USED ON S/N 8168A-1781 Page 66
ELECTRICAL (CONTACTOR HYDRAULIC) (Figure 40)
USED ON S/N B168A-1782 B168V-1702 THRU
B168A-2889 B168V-2049 Page 70
ELECTRICAL (SCR HYDRAULICS) (Figure 43)
USED ON S/N 8168A-1782 8168V-1702 THRU
8168A-2889 B168V-2049 Page 76
ELECTRICAL SYSTEM (Figure 41)
CONTACTOR HYDRAULIC
FIRST USED ON SIN B168A-2890 B168V-2050 Page 72
ELECTRICAL SYSTEM (Figure 44)
SCR HYDRAULIC
FIRST USED ON S/N B168A-2890 B168V-2050 Page 78
EV-100LX CONTACTOR PANEL (Figure 65)
FIRST USED ON SIN 8168A-2529 B168V-1947
WITH REGENERATIVE BRAKING Page 112
F
FLOORPLATES & COVERS (Figure 3) Page 6
FORKS (Figure 160)
J40-50XL (J2 00-2 50XL)
IDENTIFY BY PART NUMBER Page 280
FORKS (Figure 161)
J40-50XL (J2 00-2 50XL)
IDENTIFY BY PART NUMBER Page 281
FORKS (Figure 162)
J60XL (J3 00XL)
IDENTIFY BY PART NUMBER Page 282
FORKS (Figure 163)
J60XL (J3 00XL)
IDENTIFY BY PART NUMBER Page 283
FORKS (Fig u re 105)
GLOBAL TWO-STAGE LFL
J40-50XL Page 179
FORKS (Figure 106)
GLOBAL TWO-STAGE LFL
J60XL Page 180
FORKS (Figure 133)
J40-50XL
GLOBAL THREE-STAGE FFL Page 233
GLOBAL THREE-STAGE FFL Page 234
FORKS (Figure 158)
GLOBAL TWO-STAGE FFL
J40-50XL Page 277
FORKS (Figure 159)
GLOBAL TWO-STAGE FFL
J60XL Page 278
FREE LIFT (Figure 123)
GLOBAL THREE-STAGE FFL
J40-50XL Page 218
FREE LIFT (Figure 124)
GLOBAL THREE-STAGE FFL
J60XL Page 220
FREE-LIFT (Figure 111)
VISTA THREE-STAGE FFL Page 190
FREE-LIFT (Figure 138)
VISTA TWO-STAGE FFL Page 242
FREE-LIFT (Figure 148)
GLOBAL TWO-STAGE FFL Page 262
FREE-LIFT CYLINDER (Figure 113)
VISTA THREE-STAGE FFL Page 196
FREE-LIFT CYLINDER (Figure 128)
J40-50XL
GLOBAL THREE-STAGE FFL Page 228
FREE-LIFT CYLINDER (Figure 129)
J60XL
GLOBAL THREE-STAGE FFL Page 229
FREE-LIFT CYLINDER (Figure 140)
VISTA TWO-STAGE FFL Page 246
FREE-LIFT CYLINDER (Figure 153)
GLOBAL TWO-STAGE FFL
J40-50XL Page 272
FREE-LIFT CYLINDER (Figure 154)
GLOBAL TWO-STAGE FFL
J60XL Page 273
H (Continued)
HAND PUMP (Figure 16)
IDENTIFY BY PART NUMBER Page 26
HAND PUMP (OPTIONAL) (Figure 17)
IDENTIFY BY PART NUMBER Page 27
GLOBAL THREE-STAGE FFL Page 224
HEA8cSB~~~t~rtd~0;FL Page 266
HEA8cSB~~~t~, r:JltFL Page 170
HEADER HOSES (Figure 117)
VISTA 3-STG FFL MAST
367000 386000 SERIES MAST Page 202
HEADER HOSES (Figure 118)
VISTA 3-STG FFL MAST
1311000 SERIES MAST Page 204
HEADER HOSES (Figure 143)
VISTA 2-STG FFL MAST
367000 SERIES MAST Page 250
HEADER HOSES (Figure 144)
VISTA 2-STG FFL MAST
1311000 SERIES MAST Page 252
HEADER HOSES (Figure 94)
VISTA 2-STG LFL MAST
371 OOO SERIES Page 158
HOOD (Figure 6)
TRUCK MOUNTED Page 1 O
Hoi?Fi~8~~e :~ Page 11
HYDRAULIC (Figure 73) Page 126
HYDRAULIC MOTOR (Figure 76)
36/48 VOLT STANDARD
IDENTIFY BY PART NUMBER Page 130
HYDRAULIC MOTOR (Figure 77)
36/48 VOLT STANDARD
IDENTIFY BY PART NUMBER Page 131
HYDRAULIC MOTOR (Figure 78)
36/48 VOLT PREMIUM
IDENTIFY BY PART NUMBER Page 132
HYDRAULIC MOTOR (Figure 79)
36/48 VOLT PREMIUM
IDENTIFY BY PART NUMBER Page 133
HYDRAULIC MOTOR (Figure 80)
72/80 VOLT Page 134
HYDRAULIC MOTOR (OPTIONAL) (Figure 81)
72/80 VOLT Page 135
HYDRAULIC PUMP (Figure 75) Page 129
HYDRAULIC TANK (Figure 87) Page 146
INNER MAST (Figure 109)
VISTĄTHREE-STAGE FFL Page 186
INNER MAST (Figure 121)
GLO8AL THREE-STAGE FFL Page 214
INN~rs~t~t-iR~~dl~FL Page 238
INN~~i:1~ ~8~s\l~~ FFL Page 258
INN~rs~:~t-i~~~~8JlFL Page 150
INN~~i:1~~8~s\l~E LFL Page 164
INSTRUMENTS 36/48V (Figure 68)
LAST USED ON S/N 8168V1998 Page 118
INSTRUMENTS 72/80V (Figure 69)
LAST USED ON S/N 8168A-2528 Page 120
INTERMEDIATE MAST (Figure 120)
GLO8AL THREE-STAGE FFL Page 212
L
LA8ELS (Figure 2) Page 4
LIFT (Figure 90)
VISTA TWO-STAGE LFL Page 152
LIFT (Figure 97)
GLO8AL TWO-STAGE LFL Page 166
LIFTv?~1~i-ś92~~ ~R Page 154
LIGHTS (Figure 171)
LAST USED ON S/N 8168V-1536 Page 294
LIGHTS (Figure 172)
FIRST USED ON SIN 8168V-1537 Page 296
L (Continued)
LOAD BACKREST EXTENSION (Figure 104)
PAGE
GLOBAL TWO-STAGE LFL Page 178
LOAD BACKREST EXTENSION (Figure 116) Page 200
LOAD BACKREST EXTENSION (Figure 132)
GLOBAL THREE-STAGE FFL Page 232
LOAD BACKREST EXTENSION (Figure 142) Page 249
LOAD BACKREST EXTENSION (Figure 157)
GLOBAL TWO-STAGE FFL Page 276
LOAD BACKREST EXTENSION (Figure 93) Page 157
M
MAIN CYLINDER (Figure 127)
GLOBAL THREE-STAGE FFL Page 226
MAIN CYLINDER (Figure 151)
GLOBAL TWO-STAGE FFL
LEFT HAND Page 268
MAIN CYLINDER (Figure 152}
GLOBAL TWO-STAGE FFL
RIGHT HAND Page 270
MAIN LIFT (Figure 110)
VISTA THREE-STAGE FFL Page 188
MAIN LIFT (Figure 122)
GLOBAL THREE-STAGE FFL Page 216
MAl~1~!f:-rW8~sTl~t FFL Page 240
MAIN LIFT (Figure 147)
GLOBAL TWO-STAGE FFL Page 260
MAIN LIFT CYLINDER (Figure 112)
VISTA THREE-STAGE FFL Page 194
MAIN LIFT CYLINDER (Figure 139)
VISTA TWO-STAGE FFL Page 244
MAST INSTALLATION (Figure 125)
GLOBAL THREE-STAGE FFL Page 223
MAST INSTALLATION (Figure 98)
GLOBAL TWO-STAGE LFL Page 169
MASTER CYLINDER (Figure 26) Page 44
©1995 HYSTER COMPANY See SeNice Manuał for
service procedures
12/4/95
HYSTER X
SERIAL CODE B168
TABLE OF CONTENTS
DESCRIPTION PAGE
M (Continued)
MOUNT-PUMP/MOTOR (Figure 74) Page 128
o
OUTER MAST (Figure 107)
VISTA THREE-STAGE FFL Page 182
OUTER MAST (Figure 135)
VISTA TWO-STAGE FFL Page 236
OUTER MAST (Figure 145)
GLOBAL TWO-STAGE FFL Page 256
OUTER MAST (Figure 88)
VISTA TWO-STAGE LFL Page 148
OUTER MAST (Figure 95)
GLOBAL TWO-STAGE LFL Page 162
OVERHEAD GUARD (Figure 4)
p
PANEL-CONTACTOR (Figure 52)
FIRST USED ON SIN B168A-1782 B168V-1702
Page8
WITHOUT REGENERATIVE BRAKING Page 92
PANEL-CONTACTOR (EV100LX) (Figure 53)
FIRST USED ON S/N B168A-2529 B168V-1947
WITHOUT REGENERATIVE BRAKING Page 93
PARK BRAKE (Figure 29)
LEVER ACTUATED Page 50
PARK BRAKE (Figure 30)
SEAT ACTUATED Page 51
PARK BRAKE LINKAGE (Figure 31)
SEAT ACTUATED Page 52
PUBLICATIONS (Figure 1) Page 1
PUMP PANEL (Figure 49) Page 86
PUMP PANEL (PREMIUM) (72/80V) (Figure 48)
LAST USED ON S/N B168A-1781 Page 85
s
SEAT (Figure 9) Page 14
SEAT/ATTACHING PARTS (Figure 8) Page 12
SIDESHIFT CARRIAGE (Figure 168)
VISTA MASTS Page 288
SIDESHIFT CARRIAGE (Figure 170)
GLOBAL MASTS Page 292
SIDESHIFT CYLINDER (Figure 169) Page 290
STEERING AXLE (Figure 24) Page 38
STEERING COLUMN (Figure 15) Page 24
STEERING CYLINDER (Figure 19) Page 30
STEERING HYDRAULICS (Figure 18) Page 28
STEERING MOTOR (Figure 21) Page 32
STEERING MOTOR (Figure 22)
FIRST USED ON S/N B168A-2430, USED ON S/N B168V-1943
THRU S/N B168V-2289 Page 34
STEERING MOTOR (Figure 23)
FIRST USED ON SIN 8168V-2290 Page 36
STEERING PUMP (Figure 20) Page 31
STROBE LIGHT (Figure 173) Page 298
T
TILT CYLINDER (Figure 82) Page 136
TIRE/WHEEL (Figure 164)
STEER Page 284
TIRE/WHEEL (Figure 165)
DRIVE WHEEL Page 285
TRACTION MOTOR (Figure 12)
36/48 VOLT PREMIUM Page 20
TRACTION MOTOR (Figure 13)
72/80 VOLT Page 21
TRACTION MOTOR (OPTIONAL) (Figure 14)
72/80 VOLT Page 22
TRACTION PANEL (Figure 46) Page 82
TRACTION PANEL (72/B0V) (Figure 47)
LAST USED ON S/N B168A-1781 Page 84
TRANSMISSION AND DIFFERENTIAL (Figure 11) Page 18
HYSTER ELECTRIC J40-50-60XL J2.00-2.50-3.00XL (B168) PARTS MANUAL – PDF DOWNLOAD:
IMAGES PREVIEW OF THE MANUAL:
PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
S.V
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The company has great customer support and I’m so pleased! I download the manual quickly without having any issues with it and every information in it was on it’s place, detailed! I’m glad that I’ve had good shopping experience and product for affordable price.
Joey Michael –
If you own one of these cars and you plan to do any maintenance yourself, you need a good manual. This ebook from heydownloads fills the bill and covers the most common problems and solutions. Recommended for those who are quite mechanically inclined, or those who just want to know more about how their car works.