Hyster Fortens H4.0FT5-H5.5FT Parts Manual – P005 Europe Edition PDF Download

Description

Hyster Fortens Parts Manual – P005 Europe Edition

This Hyster Fortens H4.0FT5-H5.5FT Parts Manual is the customer edition parts catalogue for the P005 Europe series of Fortens counterbalance lift trucks. Published in February 2009 under document number 1698694, it gives you the complete factory parts breakdown for the H4.0FT5, H4.0FT6, H4.5FTS5, H4.5FT6, H5.0FT and H5.5FT models across both Cummins QSB 3.3L Diesel and GM 4.3L LPG engine variants.

Every component is itemised with its part number, description, required quantity per assembly, and where applicable, key letters and serial number breaks so you select the correct variant for the truck you are working on. The manual spans 654 pages across 14 major sections, from the frame and counterweight through to the mast assemblies and options.

File Details

• Manual type: Parts Manual (Customer Edition)
• Brand: Hyster
• Series: Fortens (P005, Europe)
• Document number: 1698694
• Date: 02/2009
• Language: English
• Page count: 654 pages
• File format: PDF

Chapters Covered

• Frame – floor plates and covers, cowl mount, hood, overhead guard, counterweight, fenders, mud guards, cab and attaching parts, steel door and heater assembly, labels, seats, forks, load backrest extension
• Engines – Cummins QSB 3.3L Diesel and GM 4.3L LPG: assembled engine, cooling, exhaust system, exhaust manifold, fan assembly, flywheel and housing, front gear housing, cylinder block, cylinder head, camshaft, crankshaft, oil pump and front gear cover, oil filter and cooler, piston and connecting rod, rocker arm shaft, thermostat, turbocharger, turbocharger plumbing, valve cover, vibration damper, water pump and pulley, air intake manifold, engine mounting, lifting bracket, starting aid
• Fuel System – air cleaner, air filter, fuel filter and plumbing, fuel injection pump, fuel injector and injector plumbing, fuel pump plumbing, LPG tank brackets, regulator, throttle body assembly, throttle pedal, monotrol pedal assembly, pre-cleaner and mount, water separator
• Electrical System – cowl electrical, right hand chassis, engine electrical, distributor assembly, battery cables, starter, starter motor, alternator and mounting, electronic control module and sensors, joystick, instrument cluster, lights, electronic control levers (mini-lever modules), mast electrical, transmission electrical system, impact sensor, load weigh electrical, power distribution module, wire harnesses (engine, chassis, cowl, alternator, electronic control valve, joystick, lights, transmission)
• Transmission – transmission mounting, torque converter (Cummins QSB 3.3L Diesel and GM 4.3L LPG), transmission cooling (internal and external oil cooler), single speed transmission, dual speed two piece housing transmission, forward clutch, reverse clutch, control valve assembly
• Drive Axle – drive axle and attaching parts, drive axle assembly, differential, carrier assembly, drive axle housing and hub (wet brake), wet brake assembly, drive tire and wheel (standard tread, wide tread, pneumatic radial, snap-on solid tire, heavy duty)
• Steering System – steering column and attaching parts, steering column assembly, steer control unit, steering lines, steer axle, steer cylinder, steer tire and wheel
• Brake System – brake cooling system, brake linkage (single and dual pedal for wet and dry brake), brake assembly (dry brake for H4.0FT5/FT6/FTS5 and H4.5FT6/H5.0-5.5FT), brake master cylinder assembly, park brake assembly
• Hydraulic System – hydraulic supply and return, hydraulic filter, gear pump, hand levers (three and four function, with and without detented levers), control valve assembly (manual and electronic control), valve assemblies (lift and tilt, auxiliary, outlet sections, electro hydraulic poppet valve), auxiliary hoses, tilt hoses, tilt cylinder and mast installation, tilt cylinders, vent line group
• Mast – Two Stage Limited Free-Lift: outer mast, inner mast, main lift, main cylinder, header hoses, carriage
• Mast – Two Stage Full Free-Lift: outer mast and main lift, inner mast and free-lift, main lift cylinder, free-lift cylinder, header hose, carriage
• Mast – Three Stage Full Free-Lift: outer mast, intermediate mast, inner mast, main lift, free-lift, main cylinder, free-lift cylinder, header hoses, carriage
• Options – strobe light (LED), mirror, dual mirrors, back-up alarm, accumulator, lifting eyes, GM LPG regulator drain kit, integral side-shift assembly and carriage, auxiliary tube extensions
• Numerical Index – complete alphabetical listing of every part number referenced in the manual with page and item number locations

This Hyster Fortens P005 parts manual goes well beyond a simple component list. It is built around the way a technician actually identifies and orders parts: each assembly is broken down into an exploded view, and every part on that view carries an item number that maps to a part number, description and quantity column. Where a part differs between early and late production, or between standard and optional equipment, the manual uses serial number breaks, ECN references and date breaks to make the distinction clear. That means you can match a part to the exact truck serial number stamped on the frame, rather than guessing based on model year alone.

The lift equipment sections follow the same discipline. Mast identification numbers, carriage group numbers and tilt/lift cylinder group numbers are cross-referenced so you can identify the correct mast, carriage or cylinder before ordering. The same applies to attachments and side-shift carriages, which carry their own nameplates and serial numbers. The numerical index at the back of the book lets you start from a part number and work back to every page where it appears, which is invaluable when a part is used in more than one assembly.

Why This Manual Matters

Ordering the wrong part on a Fortens lift truck is expensive in both money and downtime. A single mis-identified seal kit, clutch plate, or hydraulic valve section can mean a second order, a second teardown, and a truck sitting idle for days. This Hyster Fortens parts manual removes that risk by giving you the same exploded view, part number and quantity information the parts counter uses when they look up a component for an H4.0FT5, H4.5FT6 or H5.5FT. It covers both engine platforms in one volume, so you do not need separate books for Cummins QSB 3.3L Diesel and GM 4.3L LPG trucks.

Whether you are rebuilding a transmission, replacing a mast load roller, tracking down a hydraulic leak, refreshing brakes, or simply replacing a worn latch on the hood, the correct part number and the correct quantity per assembly are here. The serial number breaks and footnotes mean you can be sure you are looking at the right variant for the truck in front of you, not a generic listing that might fit or might not.

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Instant PDF Delivery

Your Hyster Fortens H4.0FT5-H5.5FT Parts Manual is delivered as an instant PDF download – no shipping, no waiting. Open it on a laptop, tablet or phone in the workshop or office, search by part number or assembly, and print only the pages you need for the job. Keep a copy on every device in the shop so the right information is always within reach.