Hyster Fortis H40FT H50FT H60FT H70FT Parts Manual 2009 – Instant PDF Download

Description

Hyster Fortis H40FT H50FT H60FT H70FT Parts Manual – 2009 Edition

This is the complete illustrated parts manual for the Hyster Fortis series H40FT, H50FT, H60FT and H70FT lift trucks built on the L177 unit code. Published April 2009 for the North American market, this customer edition parts manual (part number 1599949) gives you the exact part numbers, assembly breakdowns and exploded illustrations needed to identify, order and replace components on these machines.

Whether you are maintaining a single truck or running a fleet of Fortis H40-70FT units, having the correct parts information at hand is the difference between a quick fix and a long wait. This Hyster Fortis H40FT parts manual covers every major system on the truck, from the frame and engine assembly through to the mast, hydraulic system and drive axle. Every section uses the same clear layout Hyster is known for: item numbers keyed to exploded views, part numbers, descriptions and quantities, with serial number breaks and footnotes that tell you exactly which part fits which truck.

File Details

• Manual Type: Illustrated Parts Manual (Customer Edition)
• Brand: Hyster
• Model Series: Fortis H40FT, H50FT, H60FT, H70FT
• Unit Code: L177
• Part Number: 1599949
• Date: 04/2009
• Region: North America
• Language: English
• Page Count: 994
• File Format: PDF

Chapters Covered

The Hyster Fortis H40-70FT parts manual is divided into 15 major sections, each with its own tabbed reference in the printed edition. This PDF preserves that structure so you can navigate straight to the system you need:

• Section 1 – Frame: Hood assembly, cowl mount, counterweights, fender extensions, cab assembly, doors (steel and PVC), windows and wiper system, seats (non-suspension, semi-suspension, full suspension, swivel), floorplates and covers, interior panels, labels (exterior, interior, electronic lever, joystick), forks, load backrest extension, overhead guard
• Section 2 – Engine Assembly: Engine mounting, fan assembly, cooling systems for Mazda, GM and Yanmar engines, exhaust systems, flywheel and housing, cylinder head, cylinder block, camshaft and valves, crankshaft and pistons, oil pump and filter, timing gear cover and oil pan, assembled engines, gear housing, intake and exhaust manifold, lubrication system, water pump, thermostat
• Section 3 – Fuel System: Air intake systems for all engine variants, fuel pumps, fuel senders, fuel filters, LPG regulators and converters, throttle bodies, mixers, electronic pressure regulator assemblies, LPG bracket assemblies (EZXchange, swing out), fuel injection system (diesel), fuel filter and water separator (diesel), throttle cable assemblies, throttle position sensor, monotrol pedal assembly
• Section 4 – Electrical System: Chassis electrical, impact sensor, engine electrical components, battery cables, engine safety electrical system, alternator and mounting (standard and sealed), distributor, power distribution module, engine control modules, fuel system sensors, instrument cluster, electronic control levers (mini-lever modules, joystick), lights (stop, tail, turn, backup, strobe, work lights), mast electrical, load weigh electrical, transmission electrical system, cowl electrical, wire harnesses for chassis, engine, transmission, lights, cowl and sealed alternator
• Section 5 – Transmission: Transmission mount (three-piece and two-piece housing), torque converter, transmission cooling systems, single speed transmission assemblies (wet and dry brake, various serial ranges), input/forward clutch, counter/reverse clutch, control valve and control valve assembly
• Section 6 – Drive Axle: Drive axle and attaching parts (wet brake), axle housing, bevel gear, differential, parking brake, wet brakes, wheel hub, drive axle assembly (dry brake), differential (dry brake), drive tires and wheels (single, wide tread, pneumatic radial, dual)
• Section 7 – Steering System: Steering column and attaching parts, steering column assembly, steering control unit, steering lines, steer axle, steer cylinder, steer tires and wheels (H40-50FT and H40-70FT)
• Section 8 – Brake System: Brake linkage (single and dual pedal, dry and wet brake), brake assembly (dry brake), brake master cylinder assembly (dry and wet brake), park brake assembly, brake cooling system (single and dual pedal, wet brake)
• Section 9 – Hydraulic System: Hydraulic supply and return, gear pump, gear pump assembly, hydraulic filter, hydraulic hoses (lift, tilt, auxiliary), hand levers (three and four function, with and without detented levers), control valve assembly (manual control), control valve lockout group, valve assembly lift and tilt, auxiliary one and two sections, outlet section, hydraulic control valve (electronic control, electro hydraulic poppet valves, electronic valve assemblies), tilt cylinder and mast installation, tilt cylinders (H40-50FT and H60-70FT)
• Section 10 – Mast: Two Stage Limited Free-Lift: Outer mast, inner mast, main lift, main lift cylinders, header hoses, carriage
• Section 11 – Mast: Two Stage Full Free-Lift: Outer mast, inner mast, main lift, main lift cylinder (LH and RH), free-lift, free-lift cylinder, header hoses, carriage
• Section 12 – Mast: Three Stage Full Free-Lift: Outer mast, intermediate mast, inner mast, main lift, main lift cylinders, free-lift, free-lift cylinder, header hoses, carriage
• Section 13 – Options: Strobe light, back-up alarm, mirrors (with cab and overhead guard), fire extinguisher, accumulator and attaching parts, integral side-shift assembly (two stage limited free-lift, two stage full free-lift, three stage full free-lift), integral side-shift hydraulic hoses, integral side-shift cylinder, auxiliary tube extensions, GM LPG regulator drain kit
• Section 14 – Field Conversion Kits: Swivel seat kits, weather protection kits, cooling repair kits, brake pedal conversion kits, directional control conversion, return to set tilt kits, mini lever conversion kits, hydraulic control conversions, header hose conversion kits (two stage limited free-lift, two stage full free-lift, three stage full free-lift for H40-50FT and H60-70FT), auxiliary tube extension kits, light kits, tread conversion kits, add-on option kits, hydraulic oil cooler kits, fork assembly kits, miscellaneous conversion kits
• Section 15 – Numerical Index: Complete alphabetical and numerical listing of every part number in the manual with page and item references for fast lookup

This Hyster Fortis H40FT H50FT H60FT H70FT parts manual is far more than a simple list of part numbers. It is a complete visual guide to how these lift trucks are assembled. Each section presents exploded-view illustrations with every component called out by item number, matched to a parts table listing the Hyster part number, description, quantity required and any applicable serial number breaks or footnotes. That means you can see exactly how a component fits before you order it, and you can be confident you are getting the right part for the specific serial number of your truck.

The manual covers all engine variants used in the Fortis H40-70FT range: the Mazda 2.0L and 2.2L gasoline and LPG engines, the GM 2.4L gasoline and LPG engines, and the Yanmar 2.6L and 3.3L diesel engines. Serial number breaks throughout the manual tell you which part applies to your machine, with clear notations for “last serial number affected” and “first serial number affected,” plus ECN (Engineering Change Notice) references for pending changes and date breaks where a change occurred without a subsequent serial number break.

The Hyster Fortis H40-70FT parts manual also includes the full numerical index at the back, making it quick work to look up any part number you already have and find the exact page and item number where it appears. If you work on these trucks regularly, you already know how valuable that is. Instead of guessing or calling the dealer, you can turn straight to the illustration and confirm what you need.

What This Parts Manual Enables You To Do

With this Hyster Fortis H40-70FT parts manual on hand, you can identify and order replacement parts with confidence for every major system on the truck. The exploded diagrams let you see how components assemble, so you can plan a repair before you start turning wrenches. The part numbers and quantities tell you exactly what to order. The serial number breaks and ECN references make sure you get the version that fits your specific machine, not the one that fits a different production run.

For fleet managers, this means less downtime because parts are ordered correctly the first time. For technicians, it means faster diagnostics and repair because you can trace a system from the exploded view rather than working blind. For anyone maintaining a Hyster Fortis H40FT, H50FT, H60FT or H70FT, having the correct parts information is essential to keeping the truck running safely and efficiently.

The manual covers the complete truck: frame and cab, engine and fuel system, electrical system, transmission, drive axle, steering, brakes, hydraulics, and all three mast configurations (two stage limited free-lift, two stage full free-lift, and three stage full free-lift). It also includes the options and field conversion kits, so if your truck has integral side-shift, auxiliary hydraulics, a strobe light, a back-up alarm, or any of the other available options, you will find the parts information here.

IMAGES PREVIEW

This is the customer edition parts manual, part number 1599949, dated April 2009. It is written for the North American market and covers the L177 unit code. The PDF is an instant download, so there is no shipping and no waiting. You can access it on any device, print the pages you need for the shop, and keep the file on hand for quick reference whenever a repair comes up.

Whether you are ordering a single gasket or rebuilding an entire mast, the Hyster Fortis H40FT H50FT H60FT H70FT parts manual gives you the information you need to get the job done right. Stop guessing at part numbers and start working from the same illustrated breakdowns the professionals use.