Hyster Fortis H40FT H50FT H60FT H70FT Parts Manual (L177) 2012 PDF

Description

Hyster Fortis H40FT H50FT H60FT H70FT Parts Manual (L177) – 2012 Customer Edition

This is the complete Hyster Fortis H40FT, H50FT, H60FT and H70FT parts manual for the L177 series lift trucks. Published in January 2012, it is the customer edition parts catalogue that gives you the full illustrated parts breakdown for every major assembly on these trucks, with part numbers, descriptions and quantities for each detail component. If you own or service a Hyster Fortis 40FT, 50FT, 60FT or 70FT, this is the reference that tells you exactly which part fits which assembly and which part number to order.

The Hyster Fortis H40FT H50FT H60FT H70FT Parts Manual (L177) is built around illustrated assembly breakdowns rather than long blocks of text. Each figure shows a component or subassembly with numbered callouts, and the facing parts list matches every callout to a part number, description and required quantity. Parts that are not serviced separately are flagged, and figures that are covered on another page are cross-referenced so you are never left hunting for the right illustration.

File Details

• Manual type: Parts Manual (Customer Edition)
• Brand / manufacturer: Hyster
• Models covered: H40FT, H50FT, H60FT, H70FT (L177)
• Document number: 1599949
• Edition / date: 01/2012
• Language: English
• File format: PDF

Chapters Covered

This Hyster Fortis parts manual is split into 18 major sections, each with its own table of contents and figure set:

• 1 Frame – Hood Assembly, Floorplates and Covers, Counterweights, Overhead Guard, Cab, Cab Doors and Heater, Sliding Rear Window, Seats, Forks, Load Backrest Extension, Labels
• 2 Engine Assembly – GM – Cooling System, Exhaust System, Engine Mounting, Assembled Engine, Fan Assembly, Cooling Manifold, Alternator and Mounting, Flywheel and Housing, Camshaft, Cylinder Head and Manifolds, Crankshaft, Pistons and Oil Pan
• 3 Engine Assembly – Mazda – Cooling System, Exhaust System with Catalytic Converter, Fan Assembly, Engine Mounting, Flywheel and Housing, Cylinder Head, Cylinder Block, Camshaft and Valves, Crankshaft and Pistons, Engine Cooling, Exhaust Manifold, Intake Manifold, Emission Control System, Carburetor, Delay Valve, MAP Sensor, Engine Fuel System
• 4 Engine Assembly – Yanmar – Cooling System, Exhaust System, Engine Mounting, Fan Assembly, Intake and Exhaust Manifold, Flywheel and Housing, Gear Housing, Oil Pan, Cylinder Head, Camshaft and Drive Gear, Crankshaft and Pistons, Cylinder Block, Engine Cooling, Lubrication System
• 5 Fuel System – Diesel – Air Intake System, Air Filter Assembly, Fuel System, Fuel Injection System, Fuel Filter and Water Separator, Throttle Cable Assembly, Throttle Position Sensor, Throttle Pedal, Monotrol Pedal Assembly
• 6 Fuel System – Gas/LPG – Air Intake System, Air Filter Assembly, Pre-Cleaner and Duct, Fuel System, Throttle Body, Fuel Regulator, Engine Fuel System and Intake Manifold, Emission Control System, Emissions Lines, Carburetor, Fuel Supply System, Fuel Pump and Sender, Fuel System Hoses, Electronic Pressure Regulator, LPG Bracket Assembly, Mixer and Throttle Body, Throttle Cable Assembly
• 7 Electrical System – Chassis, Cowl Electrical, Impact Sensor, Power Distribution Module, Engine Electrical Components, Distributor, Engine Electrical System, Engine Control Module, Fuel System Sensors, Alternator, Battery Cables, Engine Safety Electrical System, Instrument Cluster, Electronic Control Levers, Lights, Transmission Electrical System, Mast Electrical, Load Weigh Electrical, Wire Harnesses
• 8 Transmission – Transmission Mount, Torque Converter, Transmission Cooling, Transmission Housing and Assembly, Torque Converter Housing, Charge Pump, Stator Support Housing, Input/Forward Clutch, Counter/Reverse Clutch, Control Valve
• 9 Drive Axle – Drive Axle and Attaching Parts, Axle Housing, Bevel Gear, Differential, Parking Brake, Wet Brakes, Wheel Hub, Drive Tires and Wheels, Dual Drive Wheels and Tires
• 10 Steering System – Steering Column and Attaching Parts, Steering Column Assembly, Steering Control Unit, Steering Lines, Steer Axle, Steer Cylinder, Steer Tires and Wheels
• 11 Brake System – Brake Linkage, Brake Assembly, Brake Master Cylinder Assembly, Brake Cooling System, Park Brake Assembly
• 12 Hydraulic System – Hydraulic Supply and Return, Gear Pump Assembly, Hydraulic Filter, Hydraulic Hoses, Hand Levers, Control Valve Assembly, Control Valve Lockout Group, Valve Assembly Lift and Tilt, Auxiliary Sections, Outlet Section, Hydraulic Control Valve, Tilt Cylinder and Mast Installation, Tilt Cylinders
• 13 Mast – Two Stage Limited Free-Lift – Outer Mast, Inner Mast, Main Lift, Main Lift Cylinders, Header Hoses, Carriage
• 14 Mast – Two Stage Full Free-Lift – Outer Mast, Inner Mast, Main Lift, Main Lift Cylinders, Free-Lift, Free-Lift Cylinder, Header Hoses, Carriage
• 15 Mast – Three Stage Full Free-Lift – Outer Mast, Intermediate Mast, Inner Mast, Main Lift, Main Lift Cylinders, Free-Lift, Free-Lift Cylinder, Header Hoses, Carriage
• 16 Options – Strobe Light, Back-Up Alarm, Mirrors, Fire Extinguisher, Accumulator, Integral Side-Shift Assembly, Integral Side-Shift Hydraulic Hoses, Integral Side-Shift Cylinder, GM LPG Regulator Drain Kit, Auxiliary Tube Extensions, Integral Side-Shift Fork Positioner
• 17 Field Conversion Kits – Seat Conversion Kits, Weather Protection Kits, Cooling Repair Kits, Brake Pedal Conversion Kits, Directional Control Conversion, Return to Set Tilt Kits, E-Hydraulic Control Conversion Kits, Hydraulic Control Conversions, Header Hose Conversion Kits, Auxiliary Tube Extension Kits, Light Kits, Tread Conversion Kits, Add On Option Kits, Hydraulic Oil Cooler Kits, Fork Assembly Kits, Miscellaneous Conversion Kits
• 18 Numerical Index – complete alphabetical part number lookup

Because the Hyster Fortis parts manual covers multiple engine families and both drivetrain and mast configurations, the same truck model is broken out by serial number range and by option. GM 2.4L, Mazda 2.0L and 2.2L, and Yanmar 2.6L and 3.3L sections are kept separate, and the mast chapters are split between two stage limited free-lift, two stage full free-lift and three stage full free-lift. That structure is what makes this manual useful: instead of a generic list of fasteners, you get the exploded view that matches the exact assembly on the truck in front of you.

What This Parts Manual Gives You

The Hyster Fortis H40FT H50FT H60FT H70FT parts manual is the tool for anyone who has to identify, order or replace a component on these L177 trucks. Every figure is a working drawing, and every callout on that drawing is matched to a part number in the facing list. That means you can start from the assembly on the machine, trace the callout number, and land on the correct service part number without guessing.

Typical uses include:

• Ordering the correct replacement part first time, using the illustrated figure rather than a photo or a description
• Identifying subassemblies and detail parts that are not serviced separately, and finding where they are covered instead
• Confirming quantities required so you order the right number of fasteners, seals, bearings and shims
• Checking which serial number range or option a figure applies to before you order
• Comparing assemblies across the H40FT, H50FT, H60FT and H70FT to see what is common and what is different
• Locating part numbers quickly through the numerical index when you already know the number

How The Parts Breakdowns Are Organised

Each section opens with its own table of contents that lists the assemblies covered and the page each one starts on. Turning to a figure gives you a drawing and a parts list with columns for item number, part number, description and quantity. Superseded part numbers are shown in the order they were replaced, oldest to newest, with the superseded number struck through, so you can see the history of a part before ordering. Where a part is not serviced separately, or where the breakdown continues on another figure, a pointing hand in the description column sends you to that figure.

Keys are used throughout to separate similar assemblies, right hand and left hand parts and other variants. A key letter selects the correct column in the quantity table, and a double period in a quantity column means that part is not used on that variant. Indented descriptions under the description column mark assemblies and the subparts that belong to them, and the quantity shown for an indented subpart is the number used in one assembly, not the number across the whole truck.

Serial Number Breaks And Options

Hyster changed parts across the production run of the Fortis L177 trucks, and this parts manual records those changes with serial number breaks. A break shown with an arrow pointing at a serial number indicates the last truck affected, a serial number followed by an arrow indicates the first truck affected, and a pair of serial numbers with arrows on both sides indicates a range. Where a change was recorded by date rather than serial number, a date break is shown instead. Engineering change numbers for pending serial numbers are also listed. Because of this, the Hyster Fortis H40FT H50FT H60FT H70FT parts manual lets you work to the exact build of the truck rather than to a single generic parts list.

Option sections add the accessories that were available on these trucks, including strobe lights, back-up alarms, mirrors, fire extinguisher, accumulator, integral side-shift assemblies, integral side-shift fork positioners and auxiliary tube extensions. A dedicated field conversion kit section then covers the kits used to add or change options and configurations after the truck was built, including seat, weather protection, brake pedal, directional control, return to set tilt, hydraulic control, header hose, auxiliary tube, light, tread, hydraulic oil cooler and fork assembly kits.

Why A Hyster Fortis Parts Manual Still Matters

Ordering the wrong part costs time and money, and on a forklift it can also take the truck out of service while the wrong component goes back. The illustrated breakdowns in this manual remove most of that risk. The figure shows the assembly as it is built, the parts list gives the number, and the footnotes and keys confirm that the number applies to your truck’s serial number and options. For anyone maintaining a fleet of Hyster Fortis H40FT, H50FT, H60FT or H70FT trucks, having the right parts manual on hand is the difference between a quick, correct order and a return.

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Instant PDF Delivery

The Hyster Fortis H40FT H50FT H60FT H70FT Parts Manual (L177) is supplied as a PDF file that is available to download as soon as your payment is confirmed. There is no shipping, no waiting for a physical book and no risk of a damaged or lost parcel. Once downloaded, the file can be kept on a workshop computer, a laptop, a tablet or a phone, searched with your PDF reader, and printed page by page whenever a paper copy of a figure is more convenient on the shop floor. Whether you are ordering a single replacement part or rebuilding a complete assembly, this manual puts the correct Hyster part number within reach.