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Hyster FORTIS® H80FT H90FT H100FT H110FT H120FT (N005) Parts Manual – PDF DOWNLOAD
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Hyster FORTIS® H80FT H90FT H100FT H110FT H120FT (N005) Parts Manual – PDF DOWNLOAD
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Description
Hyster FORTIS® H80FT H90FT H100FT H110FT H120FT (N005) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster FORTIS® H80FT H90FT H100FT H110FT H120FT (N005) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 15-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 15-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster FORTIS® H80FT H90FT H100FT H110FT H120FT (N005) Parts Manual – PDF DOWNLOAD
Frame............................................................................................................................................... 23 HOOD ASSEMBLY................................................................................................................................... 28 FLOOR PLATES AND COVERS......................................................................................................................... 32 FLOOR PLATES AND COVERS......................................................................................................................... 36 FENDERS......................................................................................................................................... 40 MUD GUARDS...................................................................................................................................... 42 COWL MOUNT...................................................................................................................................... 44 COUNTERWEIGHT................................................................................................................................... 46 OVERHEAD GUARD.................................................................................................................................. 48 CAB AND ATTACHING PARTS......................................................................................................................... 50 CAB WITH STEEL DOORS MAIN ASSEMBLY (→ S/N N005V04469F) ........................................................................................ 52 CAB ASSEMBLY WITH STEEL DOORS SHEET 1 OF 3 (→ S/N N005V04469F) ................................................................................ 54 CAB ASSEMBLY WITH STEEL DOORS SHEET 2 OF 3 (→ S/N N005B03559F (1670240)) ...................................................................... 56 CAB ASSEMBLY WITH STEEL DOORS SHEET 3 OF 3 (→ S/N N005V04469F) ................................................................................ 58 CAB ASSEMBLY WITH STEEL DOORS WINDOWS (→ S/N N005V04469F) ..................................................................................... 60 CAB LEFT HAND DOOR AND ATTACHING PARTS (→ S/N N005V04469F) .................................................................................... 62 CAB RIGHT HAND DOOR AND ATTACHING PARTS (→ S/N N005V04469F) ................................................................................... 64 CAB RIGHT HAND DOOR HEATER ASSEMBLY (→ S/N N005V04469F) ....................................................................................... 66 CAB ASSEMBLY WITH STEEL DOORS SHEET 1 OF 3 (S/N N005V04470F →) ................................................................................ 68 CAB ASSEMBLY WITH STEEL DOORS SHEET 2 OF 3 (S/N N005V04470F →) ................................................................................ 70 CAB ASSEMBLY WITH STEEL DOORS SHEET 3 OF 3 (S/N N005V04470F →) ................................................................................ 72 CAB ASSEMBLY WITH STEEL DOORS COVERS, SEALS, SHIMS, AND FASTENERS (S/N N005V04470F →) ......................................................... 74 CAB ASSEMBLY WITH STEEL DOORS FAN............................................................................................................... 76 CAB ASSEMBLY WITH STEEL DOORS WINDOWS (S/N N005V04470F →) ..................................................................................... 78 CAB ASSEMBLY WITH STEEL DOORS HEADLINER......................................................................................................... 80 CAB ASSEMBLY WITH STEEL DOORS LEFT HAND DOOR COMPONENTS (S/N N005V04470F →) ................................................................... 82 CAB ASSEMBLY WITH STEEL DOORS RIGHT HAND DOOR COMPONENTS (S/N N005V04470F →) .................................................................. 84 CAB ASSEMBLY WITH STEEL DOORS RIGHT HAND DOOR HEATER COMPONENTS (S/N N005V04470F →) ........................................................... 86 HEATER HOSE ARRANGEMENT CUMMINS 4.5L DIESEL - WITH CAB ......................................................................................... 88 HEATER HOSE ARRANGEMENT GM 4.3L LPG - WITH CAB ................................................................................................. 90 SOUND ABATEMENT WITH CAB........................................................................................................................ 92 NON SUSPENSION SEAT............................................................................................................................. 94 SEMI-SUSPENSION SEAT WITH AND WITHOUT ELECTRONIC CONTROLS....................................................................................... 96 SEMI SUSPENSION SEAT WITH AND WITHOUT ELECTRONIC CONTROLS (7/2006 →) .......................................................................... 98 FULL SUSPENSION SEAT WITH AND WITHOUT ELECTRONIC CONTROLS.......................................................................................100 FULL SUSPENSION SWIVEL SEAT WITH AND WITHOUT ELECTRONIC CONTROLS................................................................................102 LABELS EXTERIOR.................................................................................................................................104 LABELS INTERIOR.................................................................................................................................106 CONTROL LEVER LABELS MANUAL HYDRAULICS..........................................................................................................108 ELECTRONIC LEVER LABELS MINI LEVERS.............................................................................................................110 JOYSTICK CONTROL LABELS.........................................................................................................................112 JOYSTICK CONTROL LABELS WITH RETURN TO SET TILT.................................................................................................114 FORKS STANDARD TAPER - CLASS III ...............................................................................................................116 FORKS STANDARD TAPER - CLASS IV ................................................................................................................117 FORKS POLISHED FORK WITH FULL BOTTOM TAPER - CLASS III AND IV ..................................................................................118 LOAD BACK REST EXTENSION........................................................................................................................120 ENGINE ASSEMBLY.....................................................................................................................................123 EXHAUST SYSTEM GM 4.3L, GASOLINE AND LPG........................................................................................................128 EXHAUST WRAPS GM 4.3L GASOLINE AND LPG..........................................................................................................132 EXHAUST SYSTEM CUMMINS 4.5L DIESEL (→ S/N N005V03058E) ........................................................................................134 EXHAUST WRAPS CUMMINS 4.5L DIESEL (→ S/N N005V03058E) .........................................................................................136 EXHAUST SYSTEM CUMMINS 4.5L DIESEL (S/N N005V03059E →) ........................................................................................138 COOLING WITH INTERNAL OIL COOLER - WITH BASIC TRANSMISSION AND DRY BRAKE (→ 11/2006) .........................................................140 COOLING WITH INTERNAL OIL COOLER - WITH BASIC TRANSMISSION AND DRY BRAKE (11/2006 →) .........................................................144 COOLING WITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSION - OR WITH WET BRAKE (→ 11/2006) .................................................148 COOLING WITH EXTERNAL OIL COOLER AND ELECTRONIC TRANSMISSION - OR WITH WET BRAKE (11/2006 →) .................................................152 ENGINE MOUNTING GM 4.3L, GASOLINE AND LPG.......................................................................................................154 ASSEMBLED ENGINE GM 4.3L, GASOLINE AND LPG - SHEET 1 OF 3 ......................................................................................156 ASSEMBLED ENGINE GM 4.3L, GASOLINE AND LPG - SHEET 2 OF 3 ......................................................................................160 ASSEMBLED ENGINE GM 4.3L, GASOLINE AND LPG - SHEET 3 OF 3 ......................................................................................164 FAN MOUNT ASSEMBLY GM 4.3L GASOLINE AND LPG.....................................................................................................166 FLYWHEEL AND HOUSING GM 4.3L GASOLINE AND LPG (→ S/N N005V03368E 1636633) .....................................................................168 FLYWHEEL AND HOUSING GM 4.3L GASOLINE AND LPG (S/N N005V03369E → EXC. 03434, 03440-03443, 03445) ..............................................170 CYLINDER HEAD GM 4.3L GASOLINE AND LPG..........................................................................................................172 CYLINDER BLOCK GM 4.3L GASOLINE AND LPG.........................................................................................................174 CAMSHAFT AND OIL PAN GM 4.3L GASOLINE AND LPG...................................................................................................176 COIL ASSEMBLY GM 4.3L GASOLINE AND LPG..........................................................................................................179 OIL PUMP GM 4.3L GASOLINE AND LPG...............................................................................................................180 VALVE COVER AND INLET MANIFOLD GM 4.3L GASOLINE AND LPG.........................................................................................182 ENGINE MOUNTING CUMMINS 4.5L DIESEL.............................................................................................................185 FAN ASSEMBLY CUMMINS 4.5L DIESEL................................................................................................................187 AIR HEATER STARTING AID CUMMINS 4.5L DIESEL (→ S/N N005V04362F) ...............................................................................188 AIR HEATER STARTING AID CUMMINS 4.5L DIESEL (S/N N005V04363F →) ...............................................................................190 DIESEL ENGINE ASSEMBLY FAN DRIVE AND MOUNTING - CUMMINS 4.5L ...................................................................................192 DIESEL ENGINE ASSEMBLY REAR GEAR HOUSING - CUMMINS 4.5L (→ S/N N005V04362F) ..................................................................194 DIESEL ENGINE ASSEMBLY REAR GEAR HOUSING - CUMMINS 4.5L (S/N N005V04363F →) ..................................................................196 DIESEL ENGINE ASSEMBLY THERMOSTAT - CUMMINS 4.5L ...............................................................................................198 DIESEL ENGINE ASSEMBLY CYLINDER BLOCK - CUMMINS 4.5L ...........................................................................................200 DIESEL ENGINE ASSEMBLY VALVE TAPPETS - CUMMINS 4.5L ............................................................................................202 DIESEL ENGINE ASSEMBLY CAMSHAFT - CUMMINS 4.5L .................................................................................................203 DIESEL ENGINE ASSEMBLY OIL PUMP AND FRONT GEAR COVER - CUMMINS 4.5L ............................................................................204 DIESEL ENGINE ASSEMBLY LUBRICATION SYSTEM - CUMMINS 4.5L .......................................................................................206 DIESEL ENGINE ASSEMBLY OIL PAN - CUMMINS 4.5L ..................................................................................................208 DIESEL ENGINE ASSEMBLY CRANKCASE BREATHER - CUMMINS 4.5L .......................................................................................210 DIESEL ENGINE ASSEMBLY VIBRATION DAMPER - CUMMINS 4.5L .........................................................................................212 DIESEL ENGINE ASSEMBLY REAR GEAR TRAIN ACCESSORY MOUNTING COVER - CUMMINS 4.5L .................................................................213 DIESEL ENGINE ASSEMBLY FLYWHEEL AND HOUSING ASSEMBLY - CUMMINS 4.5L ............................................................................214 DIESEL ENGINE ASSEMBLY INTAKE AND EXHAUST MANIFOLDS - CUMMINS 4.5L .............................................................................216 DIESEL ENGINE ASSEMBLY CYLINDER HEAD - CUMMINS 4.5L ............................................................................................218 DIESEL ENGINE ASSEMBLY ROCKER LEVERS - CUMMINS 4.5L ............................................................................................222 DIESEL ENGINE ASSEMBLY CRANKSHAFT AND MAIN BEARINGS - CUMMINS 4.5L .............................................................................224 DIESEL ENGINE ASSEMBLY WATER PUMP AND CONNECTIONS - CUMMINS 4.5L ...............................................................................226 DIESEL ENGINE ASSEMBLY PISTON AND CONNECTING ROD - CUMMINS 4.5L ................................................................................228 FUEL SYSTEM.........................................................................................................................................231 AIR CLEANER GM 4.3L GASOLINE AND LPG (→ S/N N005V03800E) ......................................................................................234 AIR CLEANER GM 4.3L, GASOLINE AND LPG (S/N N005V03800E →) .....................................................................................236 AIR CLEANER CUMMINS 4.5L DIESEL.................................................................................................................238 PRE-CLEANER AND MOUNT...........................................................................................................................240 AIR FILTER......................................................................................................................................241 FUEL SYSTEM GM 4.3L, GASOLINE...................................................................................................................242 FUEL SYSTEM GM 4.3L LPG.........................................................................................................................244 THROTTLE BODY ASSEMBLY GM 4.3L LPG..............................................................................................................246 THROTTLE BODY ASSEMBLY AND FUEL RAIL GM 4.3L GASOLINE...........................................................................................248 REGULATOR GM 4.3L LPG...........................................................................................................................250 LPG TANK BRACKET SWING OUT (→ S/N N005V03589E) ................................................................................................252 LPG TANK BRACKET SWING OUT (S/N N005V03616E →) ................................................................................................254 LPG TANK BRACKET SWING OUT, DROP DOWN (→ S/N N005V03589E) .....................................................................................256 LPG TANK BRACKET SWING OUT, DROP DOWN (S/N N005V03616E →) .....................................................................................258 FUEL FILTRATION SYSTEM CUMMINS 4.5L DIESEL......................................................................................................262 FUEL INJECTION PUMP AND GEAR CUMMINS 4.5L DIESEL................................................................................................264 FUEL SYSTEM CUMMINS 4.5L DIESEL.................................................................................................................266 FUEL INJECTION CUMMINS 4.5L DIESEL..............................................................................................................268 ELECTRONIC THROTTLE LINKAGE CUMMINS 4.5L DIESEL.................................................................................................270 THROTTLE CABLE ASSEMBLY CUMMINS 4.5L DIESEL.....................................................................................................272 THROTTLE PEDAL AND ATTACHING PARTS..............................................................................................................274 MONOTROL PEDAL ASSEMBLY.........................................................................................................................276 ELECTRICAL SYSTEM...................................................................................................................................279 ELECTRICAL SYSTEM RIGHT HAND CHASSIS............................................................................................................284 REMOTE KEY SWITCH...............................................................................................................................286 ENGINE ELECTRICAL SYSTEM GM 4.3L - GASOLINE AND LPG ............................................................................................288 ENGINE ELECTRICAL SYSTEM GM 4.3L - GS AND LPS ..................................................................................................290 BATTERY CABLES GM 4.3L GASOLINE AND LPG.........................................................................................................294 DISTRIBUTOR ASSEMBLY GM 4.3L GASOLINE AND LPG...................................................................................................296 STARTER GM 4.3L (GS AND LPS)....................................................................................................................298 ENGINE ELECTRICAL SYSTEM CUMMINS 4.5L DIESEL....................................................................................................300 ENGINE SAFETY ELECTRICAL CUMMINS 4.5L DIESEL....................................................................................................304 BATTERY CABLES CUMMINS 4.5L DIESEL..............................................................................................................306 ALTERNATOR AND MOUNTING CUMMINS 4.5L DIESEL.....................................................................................................308 STARTER AND MOUNT CUMMINS 4.5L DIESEL...........................................................................................................310 SEALED ALTERNATOR AND MOUNTING GM 4.3L, GASOLINE AND LPG........................................................................................311 POWER DISTRIBUTION MODULE.......................................................................................................................312 COWL ELECTRICAL MANUAL HYDRAULIC................................................................................................................314 COWL ELECTRICAL ELECTRIC HYDRAULICS.............................................................................................................316 INSTRUMENT CLUSTER..............................................................................................................................318 JOYSTICK........................................................................................................................................320 ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES - DATE CODE 0724 ..................................................................................322 ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0725 THRU 0743 .......................................................324 ELECTRONIC CONTROL LEVERS MINI-LEVER MODULE (FOUR FUNCTION) - DATE CODE 0725 THRU 0743 .........................................................326 ELECTRONIC CONTROL LEVERS MINI-LEVER MODULES (THREE FUNCTION) - DATE CODE 0744 .................................................................328 ELECTRONIC CONTROL LEVERS MINI-LEVER MODULE (FOUR FUNCTION) - DATE CODE 0744 ...................................................................332 WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS WITH CAB................................................................................................334 WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS WITH OVERHEAD GUARD.....................................................................................336 TRANSMISSION ELECTRICAL SYSTEM..................................................................................................................338 MAST ELECTRICAL.................................................................................................................................340 IMPACT SENSOR...................................................................................................................................342 LOAD WEIGH ELECTRICAL...........................................................................................................................344 WIRE HARNESS GM 4.3L GASOLINE AND LPG - RIGHT HAND CHASSIS (→ S/N N005V03397E (LPG)) (→ S/N N005V03979E (Gasoline)) .........................346 WIRE HARNESS GM 4.3L GASOLINE AND LPG - RIGHT HAND CHASSIS (S/N N005V03398E → (LPG)) (S/N N005V03980E → (Gasoline)) .........................352 WIRE HARNESS RIGHT HAND CHASSIS - CUMMINS 4.5L DIESEL ..........................................................................................358 WIRE HARNESS GM 4.3L LPG - LEFT HAND CHASSIS ...................................................................................................363 WIRE HARNESS GM 4.3L, GASOLINE - LEFT HAND CHASSIS .............................................................................................366 WIRE HARNESS ENGINE - GM 4.3L, GASOLINE (→ S/N N005V03979E) ..................................................................................368 WIRE HARNESS ENGINE - GM 4.3L GASOLINE (S/N N005V03980E →) ...................................................................................370 WIRE HARNESS ENGINE - GM 4.3L, LPG (→ S/N N005V03397E) .......................................................................................374 WIRE HARNESS ENGINE - GM 4.3L LPG (S/N N005V03398E →) ........................................................................................376 WIRE HARNESS SEALED ALTERNATOR - GM 4.3L GS AND LPS ............................................................................................379 WIRE HARNESS SEALED ALTERNATOR - CUMMINS 4.5L DIESEL ...........................................................................................382 WIRE HARNESS TRANSMISSION - SINGLE SPEED .......................................................................................................384 WIRE HARNESS TRANSMISSION - DUAL SPEED .........................................................................................................386 WIRE HARNESS COWL WITH MONOTROL PEDAL...........................................................................................................388 WIRE HARNESS COWL WITH FORWARD/REVERSE LEVER....................................................................................................392 WIRE HARNESS ELECTRONIC CONTROL VALVE - THREE FUNCTION .........................................................................................396 WIRE HARNESS ELECTRONIC CONTROL VALVE - FOUR FUNCTION ..........................................................................................398 WIRE HARNESS JOYSTICK...........................................................................................................................400 WIRE HARNESS CUMMINS 4,5L DIESEL................................................................................................................402 WIRE HARNESS LIGHTS - WITH OVERHEAD GUARD ......................................................................................................406 WIRE HARNESS LIGHTS (6/2007 →) ................................................................................................................408 TRANSMISSION........................................................................................................................................411 TRANSMISSION MOUNTING...........................................................................................................................415 TORQUE CONVERTER CUMMINS 4.5L DIESEL............................................................................................................416 TORQUE CONVERTER GM 4.3L, GASOLINE AND LPG......................................................................................................417 TRANSMISSION COOLING WITH INTERNAL OIL COOLER - CUMMINS 4.5L DIESEL ............................................................................418 TRANSMISSION COOLING WITH INTERNAL OIL COOLER - GM 4.3L GASOLINE AND LPG .......................................................................420 TRANSMISSION COOLING WITH EXTERNAL OIL COOLER - GM 4.3L AND CUMMINS 4.5L .......................................................................422 TRANSMISSION SINGLE SPEED - SHEET 1 OF 2 (→ S/N N005V02240E INC. 02261 (Dry and Wet Brake)) ..................................................424 TRANSMISSION SINGLE SPEED - SHEET 2 OF 2 (→ S/N N005V02240E INC. 02261 (Dry and Wet Brake)) ..................................................428 FORWARD CLUTCH SINGLE SPEED TRANSMISSION (→ S/N N005V02240E INC. 02261 (Dry and Wet Brake)) ...................................................430 REVERSE CLUTCH SINGLE SPEED TRANSMISSION (→ S/N N005V02240E INC. 02261 (Dry and Wet Brake)) ...................................................432 TRANSMISSION SINGLE SPEED - SHEET 1 OF 2 (S/N N005V02241E ↔ S/N N005V03376E (Dry Brake)) (S/N N005V02223E ↔ S/N N005V03378E (Wet Brake)) ....434 TRANSMISSION SINGLE SPEED - SHEET 2 OF 2 (S/N N005V02241E ↔ S/N N005V03376E (Dry Brake)) (S/N N005V02223E ↔ S/N N005V03378E (Wet Brake)) ....438 TRANSMISSION SINGLE SPEED - SHEET 1 0F 2 (S/N N005V03378E → (Dry Brake)) (S/N N005V03376E → (Wet Brake)) ....................................440 TRANSMISSION SINGLE SPEED - SHEET 2 0F 2 (S/N N005V03378E → (Dry Brake)) (S/N N005V03376E → (Wet Brake)) ....................................444 FORWARD CLUTCH SINGLE SPEED TRANSMISSION (S/N N005V03378E → (Dry Brake)) (S/N N005V03376E → (Wet Brake)) .....................................446 REVERSE CLUTCH SINGLE SPEED TRANSMISSION (S/N N005V03378E → (Dry Brake)) (S/N N005V03376E → (Wet Brake)) .....................................448 TRANSMISSION DUAL SPEED - SHEET 1 OF 2 (→ S/N N005V02390E (Dry Brake)) (→ S/N N005V02407E (Wet Brake)) ......................................450 TRANSMISSION DUAL SPEED - SHEET 2 OF 2 (→ S/N N005V02390E (Dry Brake)) (→ S/N N005V02407E (Wet Brake)) ......................................454 FORWARD CLUTCH, LOW DUAL SPEED TRANSMISSION (→ S/N N005V02390E (Dry Brake)) (→ S/N N005V02407E (Wet Brake)) ..................................456 FORWARD CLUTCH, HIGH DUAL SPEED TRANSMISSION (→ S/N N005V02407E (Wet Brake)) (→ S/N N005V02390E (Dry Brake)) .................................458 REVERSE CLUTCH DUAL SPEED TRANSMISSION (→ S/N N005V02390E (Dry Brake)) (→ S/N N005V02407E (Wet Brake)) .......................................460 TRANSMISSION DUAL SPEED - SHEET 1 OF 2 (S/N N005V02391E ↔ S/N N005V03368E (Dry Brake)) (S/N N005V02408E ↔ S/N N005V03373E (Wet Brake)) ......462 TRANSMISSION DUAL SPEED - SHEET 2 OF 2 (S/N N005V02391E ↔ S/N N005V03374E (Dry Brake)) (S/N N005V02408E ↔ S/N N005V03373E (Wet Brake)) ......465 TRANSMISSION DUAL SPEED, TWO PIECE HOUSING - SHEET 1 0F 2 (S/N N005V03369E → (Dry Brake)) (S/N N005V03374E → (Wet Brake)) ...................468 TRANSMISSION DUAL SPEED, TWO PIECE HOUSING - SHEET 2 0F 2 (S/N N005V03369E → (Dry Brake)) (S/N N005V03374E → (Wet Brake)) ...................472 FORWARD CLUTCH, LOW DUAL SPEED TRANSMISSION (S/N N005V02391E →) ...............................................................................474 FORWARD CLUTCH, HIGH DUAL SPEED TRANSMISSION (S/N N005V02391E →) ..............................................................................476 REVERSE CLUTCH DUAL SPEED TRANSMISSION (S/N N005V02391E →) ....................................................................................478 CONTROL VALVE TRANSMISSION (→ S/N N005V03368E (Dry Brake)) (→ S/N N005V03373E (Wet Brake)) ...................................................480 CONTROL VALVE ASSEMBLY..........................................................................................................................482 Drive Axle..........................................................................................................................................483 DRIVE AXLE AND ATTACHING PARTS DRY BRAKE - H80-90FT ............................................................................................486 DRIVE AXLE ASSEMBLY DRY BRAKE - H80-90FT .......................................................................................................488 DIFFERENTIAL DRY BRAKE..........................................................................................................................492 CARRIER ASSEMBLY DRY BRAKE......................................................................................................................494 DRIVE AXLE AND ATTACHING PARTS WET BRAKE........................................................................................................496 DRIVE AXLE HOUSING AND HUB WET BRAKE............................................................................................................498 DIFFERENTIAL WET BRAKE..........................................................................................................................502 WET BRAKE ASSEMBLY..............................................................................................................................506 DRIVE TIRE AND WHEEL SINGLE MOUNT WITH STANDARD TREAD...........................................................................................508 DRIVE TIRE AND WHEEL SINGLE MOUNT WITH WIDE TREAD...............................................................................................509 DRIVE TIRE AND WHEEL DUAL MOUNT.................................................................................................................510 DRIVE TIRE AND WHEEL PNEUMATIC RADIAL...........................................................................................................511 DRIVE TIRE AND WHEEL HEAVY DUTY.................................................................................................................514 STEERING SYSTEM.....................................................................................................................................517 STEERING COLUMN AND ATTACHING PARTS GASOLINE AND LPG............................................................................................520 STEERING COLUMN AND ATTACHING PARTS DIESEL......................................................................................................521 STEERING COLUMN ASSEMBLY........................................................................................................................522 STEER CONTROL UNIT..............................................................................................................................524 STEERING LINES..................................................................................................................................526 STEER AXLE......................................................................................................................................528 STEER CYLINDER..................................................................................................................................532 STEER TIRE AND WHEEL............................................................................................................................534 BRAKE SYSTEM........................................................................................................................................537 BRAKE LINKAGE SINGLE PEDAL - DRY BRAKE .........................................................................................................540 BRAKE LINKAGE DUAL PEDAL - DRY BRAKE ...........................................................................................................544 BRAKE LINKAGE SINGLE PEDAL - WET BRAKE .........................................................................................................548 BRAKE LINKAGE DUAL PEDALS - WET BRAKE ..........................................................................................................552 BRAKE ASSEMBLY H80-90FT - DRY BRAKE ............................................................................................................556 BRAKE ASSEMBLY H100-120FT - DRY BRAKE ..........................................................................................................558 PARK BRAKE ASSEMBLY.............................................................................................................................562 BRAKE MASTER CYLINDER ASSEMBLY..................................................................................................................564 BRAKE COOLING SYSTEM SINGLE AND DUAL PEDAL - WET BRAKE .........................................................................................566 HYDRAULIC SYSTEM....................................................................................................................................569 HYDRAULIC SUPPLY AND RETURN.....................................................................................................................572 HYDRAULIC OIL COOLER............................................................................................................................575 HYDRAULIC FILTER................................................................................................................................576 GEAR PUMP.......................................................................................................................................578 HAND LEVERS THREE FUNCTION - WITH DETENTED LEVERS ..............................................................................................580 HAND LEVERS THREE FUNCTION - WITHOUT DETENTED LEVERS ...........................................................................................582 HAND LEVERS FOUR FUNCTION - WITH DETENTED LEVERS ...............................................................................................584 HAND LEVERS FOUR FUNCTION - WITHOUT DETENTED LEVERS ............................................................................................586 CONTROL VALVE ASSEMBLY MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ..........................................................................588 VALVE ASSEMBLY, LIFT AND TILT MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (→ S/N N005V03550E) .............................................590 VALVE ASSEMBLY, LIFT AND TILT MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (S/N N005V03551E →) .............................................592 AUXILIARY ONE AND TWO MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (→ S/N N005V03550E) .....................................................594 AUXILIARY ONE AND TWO MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION (S/N N005V03551E →) .....................................................596 OUTLET SECTION MANUAL CONTROL VALVE.............................................................................................................598 CONTROL VALVE ASSEMBLY ELECTRONIC CONTROL - THREE FUNCTION .....................................................................................600 CONTROL VALVE ASSEMBLY ELECTRONIC CONTROL - FOUR FUNCTION ......................................................................................602 VALVE ASSEMBLY, LIFT AND LOWER ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ..............................................................604 ELECTRO HYDRAULIC POPPET VALVE THREE AND FOUR FUNCTION..........................................................................................606 TILT SECTION ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ................................................................................608 VALVE ASSEMBLY, AUXILIARY ONE SECTION ELECTRONIC CONTROL - THREE AND FOUR FUNCTION .............................................................610 VALVE ASSEMBLY, AUXILIARY TWO SECTION ELECTRONIC CONTROL - FOUR FUNCTION .......................................................................612 OUTLET SECTION ELECTRONIC CONTROL VALVE - THREE AND FOUR FUNCTION ..............................................................................614 VENT LINE GROUP.................................................................................................................................616 TILT CYLINDER AND MAST INSTALLATION.............................................................................................................618 TILT CYLINDERS..................................................................................................................................620 AUXILIARY HOSES.................................................................................................................................622 TILT HOSES......................................................................................................................................624 Mast-Two Stage Limited Free-Lift....................................................................................................................627 OUTER MAST TWO STAGE LIMITED FREE-LIFT..........................................................................................................630 INNER MAST TWO STAGE LIMITED FREE-LIFT..........................................................................................................632 MAIN LIFT TWO STAGE LIMITED FREE-LIFT...........................................................................................................634 MAIN CYLINDER (H80-90FT) TWO STAGE LIMITED FREE-LIFT............................................................................................638 MAIN CYLINDER (H100-120FT) TWO STAGE LIMITED FREE-LIFT..........................................................................................640 HEADER HOSE TWO STAGE LIMITED FREE-LIFT.........................................................................................................642 CARRIAGE TWO STAGE LIMITED FREE-LIFT............................................................................................................646 Mast-Two Stage Full Free-Lift.......................................................................................................................649 OUTER MAST AND MAIN LIFT TWO STAGE FULL FREE-LIFT...............................................................................................652 INNER MAST AND FREE-LIFT TWO STAGE FULL FREE-LIFT...............................................................................................656 MAIN LIFT CYLINDER TWO STAGE FULL FREE-LIFT.....................................................................................................660 FREE-LIFT CYLINDER TWO STAGE FULL FREE-LIFT.....................................................................................................664 HEADER HOSE TWO STAGE FULL FREE-LIFT............................................................................................................668 CARRIAGE TWO STAGE FULL FREE-LIFT...............................................................................................................672 Mast-Three Stage Full Free-Lift.....................................................................................................................675 OUTER MAST THREE STAGE FULL FREE-LIFT...........................................................................................................678 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT....................................................................................................680 INNER MAST THREE STAGE FULL FREE-LIFT...........................................................................................................684 MAIN LIFT THREE STAGE FULL FREE-LIFT............................................................................................................686 MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT...................................................................................................690 FREE-LIFT THREE STAGE FULL FREE-LIFT (→ 5/2008) ...............................................................................................694 FREE-LIFT THREE STAGE FULL FREE-LIFT (5/2008 →) ...............................................................................................698 FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT...................................................................................................702 HEADER HOSE THREE STAGE FULL FREE-LIFT..........................................................................................................706 CARRIAGE THREE STAGE FULL FREE-LIFT.............................................................................................................710 OPTIONS.............................................................................................................................................713 STROBE LIGHT....................................................................................................................................716 STROBE LIGHT LED (S/N N005V03217E → EXC. 03218, 03760) ........................................................................................718 MIRROR..........................................................................................................................................719 DUAL MIRRORS WITH CAB...........................................................................................................................720 FIRE EXTINGUISHER...............................................................................................................................721 BACK-UP ALARM COUNTERWEIGHT MOUNTED.............................................................................................................722 BACK-UP ALARM OVERHEAD GUARD MOUNTED............................................................................................................724 ACCUMULATOR.....................................................................................................................................726 LIFTING EYES....................................................................................................................................728 INTEGRAL SIDE-SHIFT ASSEMBLY H80-90FT (48 AND 60 INCH) - TWO STAGE LIMITED FREE-LIFT ...........................................................730 INTEGRAL SIDE-SHIFT CARRIAGE H80-90FT (48 AND 60 INCH) - TWO STAGE LIMITED FREE-LIFT ...........................................................732 INTEGRAL SIDE-SHIFT ASSEMBLY H100-120FT (54 AND 60 INCH) - TWO STAGE LIMITED FREE-LIFT .........................................................734 INTEGRAL SIDE-SHIFT CARRIAGE H100-120FT (54 AND 60 INCH) - TWO STAGE LIMITED FREE-LIFT .........................................................736 INTEGRAL SIDE-SHIFT ASSEMBLY H80-90FT (48 AND 60 INCH) - TWO AND THREE STAGE FULL FREE-LIFT ....................................................738 INTEGRAL SIDE-SHIFT CARRIAGE H80-90FT (48 INCH) - TWO AND THREE STAGE FULL FREE-LIFT ...........................................................740 INTEGRAL SIDE-SHIFT CARRIAGE H80-90FT (60 IN.) - TWO AND THREE STAGE FULL FREE-LIFT ............................................................742 INTEGRAL SIDE-SHIFT ASSEMBLY H100-120FT (54 AND 60 INCH) - TWO AND THREE STAGE FULL FREE-LIFT ..................................................744 INTEGRAL SIDE-SHIFT CARRIAGE H100-120FT (54 AND 60 INCH) - TWO AND THREE STAGE FULL FREE-LIFT ..................................................748 AUXILIARY TUBE EXTENSIONS TWO STAGE LIMITED FREE-LIFT...........................................................................................750 AUXILIARY TUBE EXTENSIONS TWO STAGE FULL FREE-LIFT..............................................................................................752 AUXILIARY TUBE EXTENSIONS THREE STAGE FULL FREE-LIFT............................................................................................754 GM LPG REGULATOR DRAIN KIT......................................................................................................................756 FIELD CONVERSION KITS...............................................................................................................................759 BRAKE AND INCHING PEDAL CONVERSION..............................................................................................................762 WHEEL CONVERSION................................................................................................................................762 SEAT CONVERSION KITS............................................................................................................................762 WEATHER PROTECTION KITS.........................................................................................................................762 ADD ON OPTION KITS..............................................................................................................................762 AUDIBLE ALARM KITS..............................................................................................................................763 LIGHT KITS......................................................................................................................................763 E-HYDRAULIC CONTROL CONVERSION KITS.............................................................................................................764 HYDRAULIC CONTROL CONVERSIONS...................................................................................................................764 AUXILIARY TUBE EXTENSION KIT....................................................................................................................765 MISCELLANEOUS...................................................................................................................................765 HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT.........................................................................................767 HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE-LIFT............................................................................................768 HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT..........................................................................................769 REPLACEMENT KITS E. HYDRAULIC CONTROL VALVES - WITH ANTI-STALL .................................................................................771 REPAIR KITS BRAKE SHOES.........................................................................................................................771 NUMERICAL INDEX.....................................................................................................................................773
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HYSTER FORTIS® H80FT H90FT H100FT H110FT H120FT (N005) PARTS MANUAL – PDF DOWNLOAD:
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
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1 review for Hyster FORTIS® H80FT H90FT H100FT H110FT H120FT (N005) Parts Manual – PDF DOWNLOAD
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Beckham Leonidas –
All repair procedures are supported by detailed specifications, exploded views, and photographs. From the simplest repair procedure to the most complex, this manual will provide you everything you need to do the job. One of the best manual till now I have seen.