Hyster Fortis H80FT H90FT H100FT H110FT H120FT Parts Manual 2021 – PDF Download

Description

Hyster Fortis H80FT–H120FT Parts Manual (N005) – Customer Edition PDF

This is the complete Hyster Fortis H80FT, H90FT, H100FT, H110FT and H120FT (N005) parts manual, part number 1637132, published in May 2021 for the North America market. It is the Customer Edition illustrated parts manual that Hyster supplies to dealers and end users for identifying, ordering and replacing every serviceable component on these five Fortis lift truck models. Rather than a generic catalogue, every illustration and part number in this document is tied specifically to the N005 unit code trucks, so the parts you look up are the parts that actually fit your machine.

Whether you are rebuilding a mast, chasing an electrical fault, resealing a brake cylinder or simply trying to order the correct hydraulic hose, this Hyster Fortis parts manual is the fastest way to get the right number the first time. The entire book is delivered as a print-ready PDF so you can search, zoom and print only the pages you need on the shop floor.

File Details

• Manual type: Illustrated Parts Manual (Customer Edition)
• Brand / Manufacturer: Hyster
• Models covered: Fortis H80FT, H90FT, H100FT, H110FT, H120FT
• Unit code: N005
• Document number: 1637132
• Publication date: 05/2021
• Region: North America
• Language: English
• File format: PDF (printable, any device)
• Related publications listed: Operating Manual 1624733, Service Manual 1644404

Chapters Covered

The Hyster Fortis H80FT–H120FT parts manual is organised into 15 tabbed sections, each with its own table of contents and illustrated breakdown pages:

• 1. Frame – hood assembly, floor plates and covers, fenders, mud guards, cowl mount, counterweight, overhead guard, cab and attaching parts, cab with steel doors, doors and heater components, headliner, sound abatement, seating options, labels (exterior, interior, joystick and mini-lever), forks
• 2. Engine Assembly – exhaust system, exhaust wraps, cooling system, engine mounting, assembled GM 4.3L engine, flywheel and housing, cylinder head, cylinder block, camshaft, oil pump, oil pan, lubrication system, crankcase breather, vibration damper, intake and exhaust manifolds, rocker levers, crankshaft and main bearings, water pump, piston and connecting rod, fan assembly, fan mount
• 3. Fuel System – air cleaner and filter, pre-cleaner, fuel system (gasoline, LPG and Cummins diesel), throttle body and fuel rail, LPG regulator, LPG tank brackets (swing-out and drop-down), fuel filtration system, fuel injection pump and gear, electronic throttle linkage, throttle cable, throttle pedal, Monotrol pedal assembly
• 4. Electrical System – right-hand chassis wiring, remote key switch, engine electrical (GM and Cummins), battery cables, distributor, starter, alternator and mounting, sealed alternator, power distribution module, cowl electrical, instrument cluster, joystick, electronic control levers and mini-lever modules, work/rear drive/brake and tail lights, transmission electrical, mast electrical, impact sensor, load weigh electrical, complete wire harness sections
• 5. Transmission – torque converter, transmission cooling (internal and external oil cooler), single-speed and dual-speed transmission assemblies, forward clutch, reverse clutch, control valve and control valve assembly
• 6. Drive Axle – dry brake drive axle and attaching parts, drive axle assembly, differential, carrier assembly, wet brake drive axle, drive axle housing and hub, wet brake assembly, drive tire and wheel (single, dual, heavy duty, pneumatic radial)
• 7. Steering System – steering column and attaching parts (diesel, gasoline and LPG), steering column assembly, steer control unit, steering lines, steer axle, steer cylinder, steer tire and wheel
• 8. Brake System – single and dual pedal brake linkage (dry and wet brake), brake assembly for H80-90FT and H100-120FT dry brake, park brake assembly, brake master cylinder assembly, brake cooling system
• 9. Hydraulic System – hydraulic supply and return, hydraulic oil cooler, hydraulic filter, gear pump, hand levers (three and four function, detented and non-detented), control valve assembly (manual and electronic), valve assembly sections, electro hydraulic poppet valve, tilt section, auxiliary sections, outlet section, vent line group, tilt cylinder and mast installation, tilt cylinders, auxiliary hoses, tilt hoses
• 10. Mast – Two Stage Limited Free-Lift – outer mast, inner mast, main lift, main cylinder (H80-90FT and H100-120FT), header hose, carriage
• 11. Mast – Two Stage Full Free-Lift – outer mast and main lift, inner mast and free-lift, main lift cylinder, free-lift cylinder, header hose, carriage
• 12. Mast – Three Stage Full Free-Lift – outer mast, intermediate mast, inner mast, main lift, main lift cylinder, free-lift, free-lift cylinder, header hose, carriage
• 13. Options – strobe light (flash tube and LED), mirror and dual mirrors, fire extinguisher, back-up alarm (counterweight and overhead guard mounted), accumulator, lifting eyes, integral side-shift assemblies and carriages, auxiliary tube extensions, GM LPG regulator drain kit, side roller kit
• 14. Field Conversion Kits – brake and inching pedal conversion, wheel conversion, seat conversion, weather protection, add-on option kits, audible alarm kits, light kits, E-hydraulic control conversion, hydraulic control conversions, auxiliary tube extension kits, header hose conversion kits, replacement and repair kits
• 15. Numerical Index – a full part-number-to-page index so any part can be located by number alone

Working through this manual gives a technician a complete parts identification workflow for the Fortis H80FT through H120FT. Every assembly page carries exploded illustrations, item numbers cross-referenced to part numbers, descriptions and quantities, and the serial-number and date breaks are printed directly in the part tables so you order the correct revision for the specific truck in front of you. The numerical index at the back of the book is especially useful when a part number is known but the assembly is not — you simply look up the number and turn to the indicated page.

Engines and Powertrains Covered

The Hyster Fortis H80FT–H120FT parts manual covers trucks fitted with either a GM 4.3L gasoline engine, a GM 4.3L LPG engine, or a Cummins 4.5L diesel engine. Dedicated sections handle the fuel system, engine electrical, exhaust, cooling, and throttle linkage for each engine family separately, so you never have to guess which diagram applies. Transmission coverage spans single-speed and dual-speed units, dry brake and wet brake variants, and both internal and external oil cooler configurations. The drive axle chapters split dry brake and wet brake designs and include differential, carrier, hub and wheel-end detail.

How the Part Numbers and Illustrations Are Organised

Hyster’s parts manual format is one of the most technician-friendly in the industry. Each figure opens with an exploded or isometric illustration and a callout list. The parts table shows the item number, part number, description, quantity required and any footnotes. Superseded part numbers are shown with a line through them in the order they were superseded, so you can see the part history at a glance. Keys (A, B, C, D, E) and quantity columns let you identify the correct part for similar left-hand and right-hand assemblies or for different build configurations without leaving the page. Serial number breaks, ECN numbers and date breaks are all printed directly in the tables, so a truck built before or after a specific serial number receives the correct part.

Who This Hyster Parts Manual Is For

This PDF is aimed at lift truck technicians, fleet maintenance departments, independent repair shops, parts counter staff and owners of Hyster Fortis H80FT through H120FT trucks who need to identify and order correct replacement parts. It is equally useful for rebuilding a mast, replacing a hydraulic hose, sourcing a sensor, matching a brake assembly, checking a wiring connector, or simply confirming a part number before placing an order with a dealer.

Get Instant Access to the Hyster Fortis Parts Manual

With the Hyster Fortis H80FT H90FT H100FT H110FT H120FT parts manual in PDF form you can identify the exact part required for any assembly on these trucks — from the counterweight and overhead guard down to individual O-rings, bearings, seals, solenoids and fasteners. Having the correct illustrated breakdown in front of you means fewer wrong-part orders, less downtime, and repairs completed right the first time using the correct quantities and revision-specific components.

IMAGES PREVIEW

The manual is delivered as an instant PDF download after payment — no shipping, no waiting. Open it on a laptop, tablet or phone in the workshop, search the numerical index, zoom into exploded views, and print only the pages you need for the job. Keep a copy on every device in the shop and you will never be stuck guessing a part number again.