Hyster Fortis S40-70FT S55FTS Forklift Parts Manual F187 – Illustrated PDF Catalog

Description

Hyster Fortis S40-70FT S55FTS Forklift Parts Manual F187 – Illustrated PDF Catalog

Full illustrated parts catalog for the Hyster Fortis series forklift trucks S40FT, S50FT, S55FTS, S60FT, and S70FT, published under Unit Code F187 for the North America market. Manual number 1580500, dated 09/2011. Every assembly, subassembly, and detail part used in service replacement is catalogued with exploded-view illustrations, part numbers, descriptions, and quantities required.

File Details

• Manual Type: Illustrated Parts Manual
• Brand: Hyster
• Models Covered: S40FT, S50FT, S55FTS, S60FT, S70FT (Fortis series)
• Unit Code: F187
• Publication Number: 1580500
• Publication Date: 09/2011
• Region: North America
• Language: English
• File Format: PDF
• Page Count: 1024
• Engine Coverage: GM 2.4L (gasoline and LPG), Mazda 2.0L and 2.2L (gasoline and LPG)

How This Parts Manual Is Organized

The manual is split into 16 major sections, each with its own tab index and a Section Table of Contents so you can navigate straight to the assembly you need. Once you know the assembly, the exploded-view breakdown page gives you the item number, Hyster part number, description, and quantity required for every piece – including keys and footnotes that mark left- and right-hand parts, optional configurations, and serial-number breaks.

Serial number breaks and date breaks are printed throughout. A leading arrow (right arrow S/N F187V14024F) marks the last serial number affected; a trailing arrow (S/N F187V14025F right arrow) marks the first serial number affected. Where a change occurred but no serial number break was recorded, the manual shows a date break such as right arrow D/B 3/00. ECN (Engineering Change Notice) numbers are noted for pending production changes. This is exactly the information you need to order the correct part the first time for a specific truck.

Chapters Covered

• 1 – Frame (hood, floorplates and covers, fenders, cowl mount, counterweight, overhead guard, seats, plates and labels, forks, load backrest extension)
• 2 – Engines (GM 2.4L gasoline and LPG; Mazda 2.0L and 2.2L 2005-2006 and 2007-2010 emission compliant; engine mount, cooling system, exhaust, flywheel and housing, assembled engine, cylinder head and cover, cylinder block, camshaft and valves, crankshaft and pistons, timing gear cover and oil pan, oil pump and filter, intake and exhaust manifolds, emission control)
• 3 – Fuel System (air intake, air filter assembly, carburetor, throttle body and linkage, LPG converter and regulator, electronic pressure regulator, fuel pump and sender, fuel supply system, emission lines, LPG tank brackets – swing-out, drop-down, and combination)
• 4 – Electrical System (chassis harness, cowl electrical, power distribution module, instrument cluster, engine electrical, alternator mounting, distributor, electronic control module, mini-lever modules, mast electrical, load weigh electrical, work/rear drive/brake lights, back-up alarm, strobe)
• 5 – Transmission (single speed, dry brake, torque converter, transmission mount, transmission cooling, charge pump, stator support housing, forward clutch, reverse clutch, control valve)
• 6 – Drive Axle (differential, gear and pinion, axle shafts, hubs, brake assemblies) plus drive tires and wheels for S40-50FT, S55-60FT, S70FT
• 7 – Steering System (steering column assembly, steering control unit, steering axle, steering cylinder, steer tires and wheels)
• 8 – Brake System (single pedal, dual pedal, master cylinder, park brake, brake assembly)
• 9 – Hydraulic System (hydraulic supply and return, gear pump assemblies high and low pressure, hydraulic filter, tilt and auxiliary hoses, hand levers, manual control valve sections, electronic control valve sections, electro-hydraulic poppet valves, tilt cylinders S40-55FT and S60-70FT)
• 10 – Mast: Two Stage Limited Free-Lift (outer mast, inner mast, main lift, main lift cylinders, carriage, header hose)
• 11 – Mast: Two Stage Full Free-Lift (outer mast, inner mast, main lift, main lift cylinders, free-lift, free-lift cylinders, carriage, heavy duty carriage, header hose)
• 12 – Mast: Three Stage Full Free-Lift (outer mast, intermediate mast, inner mast, main lift, main lift cylinders, free-lift, free-lift cylinders, carriage, heavy duty carriage, header hoses)
• 13 – Mast: Four Stage Full Free-Lift (outer mast, intermediate 1 mast, intermediate 2 mast, inner mast, main lift, main lift cylinders, free-lift, free-lift cylinders, carriage, heavy duty carriage, header hose, hose channels)
• 14 – Options (strobe light, back-up alarm, mirrors, fire extinguisher, red seat belt retractor and buckle, integral side-shift carriages, fork positioners, integral side-shift cylinder and hydraulic hoses, auxiliary tube extensions for all mast types, accumulator)
• 15 – Field Conversion Kits (seat conversion, lights, hydraulic controls, return-to-set tilt, auxiliary tube extension kits, header hose conversion kits, hydraulic oil cooler kits, fork assembly kits)
• 16 – Numerical Index (complete part-number-to-page cross-reference)

Together, these 16 sections cover the complete Fortis S40-70FT and S55FTS parts inventory – every hose, every fitting, every valve section, every roller, and every fastener the dealer counter or the shop floor would need to look up for a rebuild, overhaul, or single-part replacement.

What You Can Look Up Directly

• Part numbers, descriptions, and quantities for every serviced component on the truck
• Supersession history – where a part number has been replaced, older numbers are shown struck through, oldest to newest
• Left- and right-hand variants and optional configurations, selected through keys A through E
• Assembly structures: indented descriptions show which parts belong to which parent assembly
• Serial number and date breaks so a single part number can be matched to a specific truck build
• Supersession, kit contents, and not-serviced-separately notes shown as five periods or figure references

Parts Identification on the Machine

The manual explains where each identification number is stamped or printed on the truck. The truck serial number is on the nameplate and stamped on the frame; the mast identification number is stamped with the carriage travel in millimeters beneath the production sequence number; the carriage group number sits on the top crossmember (pin type) or the back of the bottom crossmember (hook type); fork part numbers, capacity rating, plant code letter, and date of manufacture are stamped about six inches below the top of the fork. Tilt and lift cylinder group numbers are stamped on the cylinder shell. Side-shift carriages and attachments carry their own nameplate. Using these marks alongside the manual’s serial number breaks is how you avoid ordering the wrong variant of a part.

Buyer Fit

This 1580500 parts manual is aimed at Hyster dealer parts counter staff, independent forklift workshops, fleet maintenance planners, and anyone rebuilding or repairing a Fortis S40-70FT or S55FTS truck with a GM 2.4L or Mazda 2.0L / 2.2L engine. It is a parts catalog, not a repair procedure guide – for step-by-step overhaul instructions you will also want Service Manual 1580501, and for operating procedures Operating Manual 1580499 (both referenced on the publication page of this manual).

Get It Delivered Instantly

IMAGES PREVIEW

Buying the Hyster Fortis S40-70FT S55FTS parts manual gives you the full illustrated catalog on your screen the moment payment clears – no shipping, no waiting for a printed book, no dealer trip. Download the PDF, open it on a laptop, tablet, or phone in the workshop, and print whichever exploded view you need for the bench. Whether you are chasing one O-ring for a Mazda LPG regulator or rebuilding a four-stage full free-lift mast, the correct Hyster part number and the correct serial-number-matched variant are in this manual.