Hyster H1.5-1.8TX, H2.0TXS & H2.0-3.5TX Engine Parts Manual (B475/B466) – PDF

Description

File Details

• Manual type: Illustrated engine parts manual (service parts catalogue)
• Brand: Hyster
• Models covered: H1.5-1.8TX, H2.0TXS, H2.0-3.5TX – B475 and B466 series
• Engines covered: Mazda M4-2.0G, Mazda M4-2.2G, Yanmar 2.7L (4TNE92), Yanmar 3.3L (4TNE98)
• Document number: 1611917
• Language: English
• File format: PDF
• Length: 161 pages

This Hyster H1.5-1.8TX, H2.0TXS and H2.0-3.5TX engine parts manual is the illustrated component reference used to identify, verify and order engine-side service parts for the B475 and B466 series lift trucks. It is arranged as a parts catalogue rather than a repair guide: every page pairs a diagram of an engine assembly with a numbered table listing item reference, part number, description, quantity and the model or engine the item applies to.

Which Trucks and Engines This Parts Manual Covers

The book is split into two engine families. The first covers the Mazda M4-2.0G and M4-2.2G engines as fitted to the H1.5-1.8TX, H2.0TXS and H2.0-3.5TX trucks in gasoline (EG/ET), dual fuel (2G/2T) and LPG (EL/2L) configurations. The second covers the Yanmar 2.7L (4TNE92) and 3.3L (4TNE98) diesel engines used across the same model range. Because the manual separates these groups, you can go straight to the correct engine section instead of searching a combined list, and the remarks column tells you which truck model or fuel type each listed part belongs to.

Chapters Covered

• M4-2.0G / M4-2.2G engine assembly
• Cylinder head and cover
• Cylinder block – M4-2.0G and M4-2.2G
• Piston and crankshaft – M4-2.0G and M4-2.2G
• Valve system – M4-2.0G and M4-2.2G
• Oil pan and timing chain cover – M4-2.0G and M4-2.2G
• Oil pump and filter – M4-2.0G and M4-2.2G
• Fuel system
• Carburetor assembly inner parts
• Governor assembly inner parts
• Fuel cover and inlet – EG/ET/2G/2T (gas/dual)
• Throttle pedal linkage
• Inlet manifold
• Air cleaner mount
• Exhaust manifold
• Exhaust system
• Cooling system – M4-2.0G and M4-2.2G
• Radiator and radiator cover
• Electrical system
• Distributor assembly inner parts
• Starter motor assembly inner parts
• Alternator assembly inner parts
• Gasket set – M4-2.0G and M4-2.2G
• Engine mount
• LPG system EL/2L
• Dual system ET/2T
• Regulator assembly inner parts (LPG)
• Fuel system (LPG)
• Mixer assembly inner parts (LPG)
• LPG tank mount – ET/EL/2T/2L (dual/LPG)
• LPG connecting – ET/EL/2T/2L (dual/LPG)
• 2.7L / 3.3L engine assembly
• Cylinder block (92) and (98)
• Gear housing
• Housing and oil pan
• Cylinder head (92) and (98)
• Intake and exhaust
• Camshaft and gear
• Crank and piston (92) and (98)
• Oil system
• Cooling system
• Injection pump assembly (92) and (98)
• Injection valve
• Fuel filter
• Starter assembly
• Generator assembly
• Gasket set
• Intake manifold
• Exhaust system
• Radiator and radiator cover
• Engine mount
• Throttle pedal linkage
• Fuel cover and inlet
• Part number index

How the Listings Are Built

Each exploded drawing is keyed by reference number, and the matching table gives you the part number, the part name, how many are needed, and any fitment note. Quantities marked AR are used where the required count varies with the build, while quantities carrying an asterisk show the maximum number of parts to be used. Abbreviations are spelled out in the front section – GAS, DSL, LPG and DUAL identify the fuel type, FE and F2 identify the Mazda engine variants, 92 and 98 identify the Yanmar 2.7L and 3.3L units, and U.S. and O.S. mark undersize and oversize bearings and pistons. Right hand and left hand references are given relative to the forward travel of the truck. Where a part was superseded without interchangeability, the manual notes the early and late numbers and the point at which the change applies, so you can confirm which version your truck carries before ordering.

Everyday Jobs This Engine Parts Manual Supports

Reaching for the correct part number is the difference between a one-week repair and a three-week delay. With this Hyster H1.5-1.8TX, H2.0TXS and H2.0-3.5TX engine parts manual open you can look up gasket sets, head gaskets and valve cover gaskets; order the right main, conrod and thrust bearings in standard, 0.25, 0.50 or 0.75 undersize; spec pistons and piston rings in standard and oversize; replace timing belts, tensioners and idlers on the Mazda engines; source camshaft, rocker arm and valve train components; work through water pump, thermostat, hose and radiator parts; and identify distributor, coil, spark plug, starter motor and alternator internals right down to brushes, bearings and regulators. On the LPG and dual fuel trucks the manual also covers the regulator, mixer and fuel system assemblies down to individual diaphragms, valves and springs, along with tank mounting and connecting hardware, so the fuel side can be rebuilt with the same confidence as the engine itself. On the Yanmar side, the injection pump is broken out to component level, as are the injection valves, feed pump, governor linkage and fuel filter assembly.

Because the diagrams and tables sit together, you can trace a failed component from the illustration to its part number without guesswork, then check the remarks column to confirm it suits your specific truck model, engine and fuel type. That is what keeps a parts order accurate the first time.

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Instant PDF Delivery

Your copy of the Hyster H1.5-1.8TX, H2.0TXS and H2.0-3.5TX engine parts manual arrives as a downloadable PDF the moment checkout completes. There is no shipping, no waiting for a courier and no postage cost. Read it on a workshop laptop, a tablet on the service trolley or a phone in the yard, and print the individual exploded view pages you want to take under the truck with you. Whether you are running one B475 truck or maintaining a whole mixed fleet of B466 machines, the file stays available for repeat lookups on every engine job you take on.