Hyster S135FT & S155FT (E024) Forklift Parts Manual – 2011 PDF Edition

Description

The Hyster S135FT & S155FT (E024) Forklift Parts Manual is the complete customer-edition parts catalog for these two counterbalance lift trucks. Published 03/2011 under Hyster part number 1698707, it breaks every major assembly down into exploded illustrations with itemised part numbers, descriptions and quantities, then closes with a full numerical index so a known part number can be traced straight back to its assembly. Whether you are rebuilding a mast, chasing a hydraulic leak, or simply ordering a replacement hood latch, this is the reference that tells you exactly which part belongs on the machine in front of you.

File Details

• Manual type: Parts Manual (Customer Edition)
• Brand: Hyster
• Models covered: S135FT, S155FT
• Truck unit code: E024
• Region: North America
• Publication date: 03/2011
• Parts manual part number: 1698707
• Related publications listed: Operating Manual 1652483; Service Manual (Complete) 1698715
• Language: English
• File format: PDF

Chapters Covered

The manual is divided into 14 major sections, each with its own tab and section table of contents:

• 1 — Frame: Hood Assembly, Floorplates and Covers, Counterweight, Cowl Mount, Overhead Guard, Full / Semi-Suspension and Non-Suspension Seats, Armrest and Mini-Lever Modules, Forks (Standard Taper, Class IV), Load Backrest Extension, Interior and Exterior Labels, Mini-Lever Module Labels
• 2 — Engines: GM 4.3L Gasoline and LPG (exhaust system, exhaust wraps, assembled engine, engine mounting, flywheel and housing, cylinder block, cylinder head, camshaft and oil pan, coil assembly, oil pump, valve cover and inlet manifold); Cummins QSB 3.3L Diesel (exhaust system, fan assembly, engine mounting, cylinder head, exhaust manifold, camshaft, valve cover, oil filter and cooler, oil pan, oil pump and front gear cover, crankshaft, crankcase breather, piston and connecting rod, rocker arm shaft, turbocharger and plumbing, water pump and pulley, thermostat, vibration damper, starting aid, lifting bracket, oil level gauge, water outlet connection)
• 3 — Fuel System: GM 4.3L Gasoline (throttle body, fuel rail, injectors), GM 4.3L LPG (throttle body assembly, regulator, LPG tank brackets — swing-out and swing-out/drop-down, fuel filter), Cummins QSB 3.3L Diesel (fuel filter, fuel filter plumbing, fuel injection pump, fuel injector and injector plumbing, fuel pump plumbing, water separator, pre-cleaner and mount, air intake manifold, air intake and air filter, Monotrol pedal assembly, throttle pedal and attaching parts)
• 4 — Electrical System: Right Hand Chassis, Cowl Electrical (electric and manual hydraulic), Instrument Cluster, Power Distribution Module, Engine Electrical System, Distributor Assembly, Battery Cables, Starter and Starter Motor, Sealed Alternator and Mounting, Alternator and Mounting, Transmission Electrical System (two and three speed), Remote Key Switch, Mast Electrical, Electronic Control Levers and Mini-Lever Controls, Electronic Control Module and Sensors, Impact Sensor, Load Weigh Electrical, Lights (stop, tail, turn, backup, strobe), Engine Control Module Mounting, Low Fuel Sensor, and the full set of wire harnesses (right hand chassis, left hand chassis, engine, alternator, cowl, transmission, lights, seat jumper)
• 5 — Transmission: Transmission Cooling Lines, Transmission Mount, Torque Converter (GM 4.3L and Cummins QSB 3.3L), Three Speed Transmission Assembly, Two Speed Transmission Assembly, Forward Clutch Low and Second Shaft, Forward Clutch High and Output Shaft, Reverse Clutch and First Shaft, Control Valve (three and two speed), Charge Pump, Pump Drive, Forward Clutch Low, Reverse Clutch, Output Shaft
• 6 — Drive Axle: Drive Tire and Wheel, Drive Axle and Attaching Parts (wet brake), Drive Axle Housing and Hub, Axle Housing (left hand), Differential, Wet Brake Assembly
• 7 — Steering System: Steering Column and Attaching Parts (diesel, gasoline and LPG), Steer Column Assembly, Steer Control Unit, Steering Lines, Steer Axle, Steer Cylinder, Steer Tire and Wheel
• 8 — Brake System: Brake Pedal Linkage (single and dual pedal, with serial number breaks), Brake Master Cylinder Assembly, Brake Cooling System, Park Brake Assembly
• 9 — Hydraulic System: Hydraulic Supply and Return, Hydraulic Filter, Gear Pump Assembly, Gear Pump, Hand Levers (three and four function, detented and non-detented), Control Valve and Steering Unit Assembly (manual, electronic and electro-hydraulic, three / four / five function), Control Valve Lockout Group, Valve Assembly Lift and Tilt, Auxiliary Sections, Mid Inlet Section, Outlet Section, Electro Hydraulic Poppet Valve, Tilt Cylinder and Mast Installation, Tilt Cylinders, Tilt Hydraulics, Vent Lines, Hoist Hose and Attaching Parts
• 10 — Mast, Two Stage Limited Free-Lift: Outer Mast, Inner Mast, Main Lift, Main Lift Cylinder, Carriage
• 11 — Mast, Three Stage Full Free-Lift: Outer Mast, Intermediate Mast, Inner Mast, Main Lift, Main Lift Cylinder, Free-Lift, Free-Lift Cylinder, Carriage
• 12 — Options: Strobe Light (LED), Mirrors, Fire Extinguisher, Back-Up Alarm, Accumulator, Hang-On Side-Shift Carriage, Fork Positioner Assembly, Side-Shift Assembly, Fork Positioner Cylinder, Side-Shift Cylinder, Pressure Regulator
• 13 — Field Conversion Kits: Brake and Inching Pedal Conversion, Seat Conversion Kits, Add-On Option Kits, Audible Alarm Kits, Light Kits, E-Hydraulic Control Conversion Kits, Hydraulic Control Conversions, Header Hose Conversion Kits, Auxiliary Tube Extension Kit, Attachment Mounting Kits, Miscellaneous and Replacement Kits
• 14 — Numerical Index: Every part number in the manual listed in ascending order with its page and item reference

What This Parts Manual Gives You

This is not a repair guide and it does not contain service procedures — those live in the separate service manual. What it does contain is the complete bill of materials for the S135FT and S155FT, assembly by assembly. Each figure shows the components in exploded or sectional view with leader lines to numbered callouts, and the facing page lists those callouts with part number, description and the quantity required per assembly.

Two features make this edition particularly practical in a workshop. First, the quantity columns are keyed where two or more similar assemblies exist — right-hand and left-hand parts, gasoline versus LPG, two-speed versus three-speed transmission, single versus dual brake pedal — so you select the correct column for your truck configuration rather than guessing. Second, the footnotes on each page spell out the serial number breaks and engineering change notices that separate one build from another, which matters enormously on a machine that changed throughout its production run.

Superseded part numbers are shown in the parts lists in the order they were replaced, from oldest to newest, with the discontinued numbers struck through. Where a part is not serviced separately or is shown on another figure, the manual tells you so and points you to the correct figure number.

Engines and Configurations Covered

• GM 4.3L — gasoline and LPG variants, with 2008, 2009, 2010 and 2011 series engine assemblies listed separately
• Cummins QSB 3.3L — diesel, including a 99 horsepower variant

Transmission coverage spans both the two-speed and three-speed units, and the manual includes the serial number break that separates the early three-speed build from the later one.

Serial Number Breaks Documented

The manual is heavily annotated with serial number and date breaks throughout the frame, transmission, brake, hydraulic and electrical sections. Examples include E024V01743G, E024V01770G, E024V01783G, E024V01784G, E024V01787G, E024V01788G, E024V01853G, E024V01854G, E024V01893G, E024V01894G, E024V01900H, E024V01901H, E024V01902H, E024V01903H, E024V01912H, E024V01913H, E024V01942H, E024V01943H, E024V02090H and E024V02091H. If your truck falls either side of one of these breaks, the manual shows which part number applies to which side.

How the Manual Is Organised

Each of the 14 sections opens with its own table of contents listing assemblies and their page numbers. If you know the assembly but not the part number, you go to the section, find the assembly, and turn to the breakdown page. If you already have the part number, you go straight to the Numerical Index at the back and it tells you the page and item number. The manual also explains how to read the keys, footnotes, quantity columns and indented descriptions so that sub-assemblies are easy to distinguish from the assemblies they sit inside.

Truck serial number locations are illustrated at the front of the book, along with the mast, carriage and fork identification markings, so you can confirm you are ordering for the correct machine before you commit to a part number.

Order the Right Part First Time

With the Hyster S135FT & S155FT (E024) Forklift Parts Manual on hand you can identify and order replacement parts for the frame, engines, fuel system, electrical system, transmission, drive axle, steering, brakes, hydraulics, both mast configurations, factory options and field conversion kits — without relying on guesswork, photographs or a parts counter conversation. Every component is tied to a figure number and an item number, so a single lookup resolves the part number, the description and the quantity you need. That is the difference between one correct order and three wrong ones.

Because the manual carries the serial number breaks and engineering change notices, it also helps you avoid the classic mistake of fitting a part from the wrong build range — particularly relevant on brake pedal linkage, transmission internals, hydraulic control valves and chassis wiring, all of which changed during production.

Delivery is instant. The file is a PDF, so it arrives immediately after payment with nothing to ship and nothing to wait for. Keep it on a laptop or tablet in the workshop, print only the figure you are working from, or email the relevant page to your parts supplier directly. No registration, no proprietary viewer, no expiry.

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