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Hyster S40-50-60-70FT S55FTS (G187) Parts Manual – PDF DOWNLOAD
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Hyster S40-50-60-70FT S55FTS (G187) Parts Manual – PDF DOWNLOAD
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Description
Hyster S40-50-60-70FT S55FTS (G187) Parts Manual – PDF DOWNLOAD
DESCRIPTION:
Hyster S40-50-60-70FT S55FTS (G187) Parts Manual – PDF DOWNLOAD
HOW TO USE THE ILLUSTRATED PARTS MANUAL :
- This parts manual describes and illustrates assemblies, sub-assemblies, and detail parts needed for service replacement.
- The different constructions are indicated by keys and footnotes. The call outs correspond to descriptions found on the next page.
HOW TO FIND THE DESIRED PART NUMBER
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
WHEN THE PART NUMBER AND THE NEXT HIGHER ASSEMBLY IS NOT KNOWN:
1. Determine the function and application of the part required. Turn to the Sections Page. Choose the general area of reference most likely to include the part.
2. Turn to the section you chose. Use the Section Table of Contents to determine the assembly which would normally contain the part required. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
WHEN THE PART NUMBER IS NOT KNOWN AND THE NEXT HIGHER ASSEMBLY IS KNOWN:
3. Determine the assembly the required part is used on. Turn to the Table of Contents (Page i).
4. Locate the assembly the required part is used on and turn to the page indicated for that assembly. Then locate the part on the assembly breakdown page.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 17-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
WHEN THE PART NUMBER IS KNOWN:
5. Use the Numerical Index (Page 17-1) to find the part number. Turn to the page listed and locate the part as indicated by the item number.
GENERAL:
The assembly breakdowns include part numbers, descriptions, quantities required, keys and footnotes to help in selecting correct parts.
6. Parts Super session Information. Part numbers that have this history will be displayed in the parts list in the order that they were superseded (from oldest to newest). The superseded part numbers will be shown with a line through them.
- Five periods in the PART NO. column (. . . . .) indicate that the part is either Not Serviced Separately or there is a reference to another figure. A figure reference is denoted by a pointing hand followed by a figure number in the DESCRIPTION column (Figure 10)
7. Keys are used to show two or more similar assemblies, RH and LH assembly parts, etc. Select the appropriate key, “A”, “B”, “C”, “D”, or “E” and the corresponding quantity column to find the required parts. Two periods in the QTY column (..) indicate that the part is not used for that assembly.
TABLE OF CONTENTS:
Hyster S40-50-60-70FT S55FTS (G187) Parts Manual – PDF DOWNLOAD
Frame.................................................................................................................................................................................. 21 COUNTERWEIGHT...................................................................................................................................................................... 24 OVERHEAD GUARD..................................................................................................................................................................... 26 HOOD............................................................................................................................................................................... 28 COWL MOUNTING...................................................................................................................................................................... 30 FLOORPLATES AND COVERS............................................................................................................................................................. 32 FENDERS............................................................................................................................................................................ 35 SEAT NON SUSPENSION - WITH MANUAL HYDRAULIC CONTROLS .............................................................................................................................. 36 SEAT SEMI SUSPENSION - WITH MANUAL AND ELECTRO-HYDRAULIC CONTROLS ................................................................................................................. 38 FULL SUSPENSION SEAT SWIVEL AND NON SWIVEL - SHEET 1 OF 4 ......................................................................................................................... 40 FULL SUSPENSION SEAT SERVICE KITS FOR NON SWIVEL AND SWIVEL - SHEET 2 OF 4 ........................................................................................................ 42 FULL SUSPENSION SEAT RECLINER AND DAMPER KITS - SHEET 3 OF 4 ...................................................................................................................... 44 SEAT ATTACHING PARTS NOT INCLUDED WITH SEAT - SHEET 4 OF 4 ........................................................................................................................ 46 ARMREST ASSEMBLY MINI-LEVER MODULES - SEMI-SUSPENSION SEAT WITH HIP RESTRAINTS .................................................................................................... 48 ARMREST ASSEMBLY MINI-LEVER MODULES - FULL SUSPENSION SEAT ........................................................................................................................ 50 LOAD BACKREST EXTENSION............................................................................................................................................................ 52 FORKS.............................................................................................................................................................................. 54 FORKS OPTIONAL..................................................................................................................................................................... 56 NAMEPLATES AND LABELS.............................................................................................................................................................. 58 MINI LEVER MODULE LABELS HYDRAULIC CONTROL FUNCTIONS............................................................................................................................... 60 HYDRAULIC CONTROL LABELS MANUAL CONTROL LEVERS..................................................................................................................................... 62 ENGINES (2.2L)......................................................................................................................................................................... 65 ENGINE MOUNT GASOLINE AND LPG - MAZDA ............................................................................................................................................. 68 FLYWHEEL AND HOUSING GASOLINE AND LPG - MAZDA 2.2L ............................................................................................................................... 70 COOLING SYSTEM GASOLINE AND LPG - MAZDA 2.2L ..................................................................................................................................... 72 EXHAUST GASOLINE AND LPG - MAZDA 2.2L ............................................................................................................................................ 76 ASSEMBLED ENGINE GASOLINE AND LPG - MAZDA 2.2L .................................................................................................................................... 78 CYLINDER HEAD AND COVER GASOLINE AND LPG - MAZDA 2.2L ............................................................................................................................. 80 CYLINDER BLOCK GASOLINE AND LPG - MAZDA 2.2L ...................................................................................................................................... 82 CRANKSHAFT AND PISTONS GASOLINE AND LPG - MAZDA 2.2L .............................................................................................................................. 84 CAMSHAFT AND VALVES MAZDA 2.2L, GASOLINE AND LPG................................................................................................................................... 86 ENGINE COOLING GASOLINE AND LPG - MAZDA 2.2L ...................................................................................................................................... 88 OIL PUMP AND FILTER GASOLINE AND LPG - MAZDA 2.2L ................................................................................................................................. 90 TIMING GEAR COVER AND OIL PAN GASOLINE AND LPG - MAZDA 2.2L ....................................................................................................................... 92 EXHAUST MANIFOLD GASOLINE AND LPG - MAZDA 2.2L .................................................................................................................................... 94 INTAKE MANIFOLD MAZDA 2.2L LPG.................................................................................................................................................... 96 INTAKE MANIFOLD MAZDA 2.2L, GASOLINE.............................................................................................................................................. 98 ENGINE FUEL SYSTEM AND INTAKE MANIFOLD MAZDA 2.2L, GASOLINE.......................................................................................................................100 EMISSION CONTROL SYSTEM MAZDA 2.2L LPG.............................................................................................................................................102 EMISSION CONTROL SYSTEM MAZDA 2.2L, GASOLINE......................................................................................................................................104 ENGINE FUEL SYSTEM GASOLINE AND LPG - MAZDA 2.2L ..................................................................................................................................106 ENGINES (2.5L).........................................................................................................................................................................109 COOLING SYSTEM WITH EXTERNAL OIL COOLER - KUBOTA 2.5L LPG .........................................................................................................................114 COOLING SYSTEM WITHOUT EXTERNAL OIL COOLER - KUBOTA 2.5L LPG ......................................................................................................................116 ENGINE MOUNT KUBOTA 2.5L LPG.......................................................................................................................................................118 EXHAUST WITH CATALYTIC CONVERTER...................................................................................................................................................120 FLYWHEEL HOUSING KUBOTA 2.5L LPG...................................................................................................................................................122 FLYWHEEL AND STARTER KUBOTA 2.5L LPG...............................................................................................................................................124 TORQUE CONVERTER KUBOTA 2.5L LPG...................................................................................................................................................125 CYLINDER BLOCK ASSEMBLY KUBOTA 2.5L................................................................................................................................................126 OIL PAN ASSEMBLY KUBOTA 2.5L.......................................................................................................................................................128 CYLINDER HEAD ASSEMBLY KUBOTA 2.5L.................................................................................................................................................130 CYLINDER HEAD COVER ASSEMBLY KUBOTA 2.5L...........................................................................................................................................132 OIL FILTER ASSEMBLY KUBOTA 2.5L....................................................................................................................................................134 DIPSTICK TUBE ASSEMBLY KUBOTA 2.5L.................................................................................................................................................135 OIL PUMP ASSEMBLY KUBOTA 2.5L......................................................................................................................................................136 CRANKSHAFT BEARING ASSEMBLY KUBOTA 2.5L............................................................................................................................................138 CRANKSHAFT AND PISTON ASSEMBLY KUBOTA 2.5L.........................................................................................................................................140 FLANGE BREATHER ASSEMBLY KUBOTA 2.5L...............................................................................................................................................142 IGNITION COIL ASSEMBLY KUBOTA 2.5L.................................................................................................................................................143 COVER ASSEMBLY KUBOTA 2.5L.........................................................................................................................................................144 VALVE AND ROCKER ARM ASSEMBLY KUBOTA 2.5L..........................................................................................................................................146 INTAKE MANIFOLD ASSEMBLY AND FUEL SYSTEM - KUBOTA 2.5L ............................................................................................................................148 EXHAUST MANIFOLD ASSEMBLY KUBOTA 2.5L..............................................................................................................................................150 OIL COOLER ASSEMBLY KUBOTA 2.5L - 250 MM FAN HEIGHT ...............................................................................................................................151 ALTERNATOR AND PULLEY ASSEMBLY KUBOTA 2.5L.........................................................................................................................................152 WATER FLANGE AND THERMOSTAT ASSEMBLY KUBOTA 2.5L...................................................................................................................................154 WATER PUMP ASSEMBLY KUBOTA 2.5L....................................................................................................................................................156 FAN PULLEY ASSEMBLY KUBOTA 2.5L....................................................................................................................................................157 ECU ASSEMBLY KUBOTA 2.5L...........................................................................................................................................................158 CAMSHAFT ASSEMBLY KUBOTA 2.5L......................................................................................................................................................160 WIRE HARNESS ASSEMBLY KUBOTA 2.5L..................................................................................................................................................162 GEAR CASE ASSEMBLY KUBOTA 2.5L - 250 MM FAN HEIGHT ................................................................................................................................164 FUEL SYSTEM............................................................................................................................................................................167 AIR INTAKE SYSTEM MAZDA 2.2L, GASOLINE.............................................................................................................................................170 AIR INTAKE SYSTEM MAZDA 2.2L LPG..................................................................................................................................................172 AIR INTAKE SYSTEM AIR FILTER ASSEMBLY..............................................................................................................................................174 AIR INTAKE SYSTEM PRE-CLEANER AND DUCT.............................................................................................................................................176 FUEL SUPPLY SYSTEM MAZDA 2.2L LPG.................................................................................................................................................178 FUEL SYSTEM MAZDA 2.2L LPG.........................................................................................................................................................180 FUEL SYSTEM HOSES AND ATTACHING PARTS MAZDA 2.2L LPG...............................................................................................................................182 MIXER AND THROTTLE BODY ASSEMBLY MAZDA 2.2L LPG....................................................................................................................................184 ELECTRONIC PRESSURE REGULATOR ASSEMBLY MAZDA 2.2L LPG.............................................................................................................................186 ELECTRONIC PRESSURE REGULATOR KIT MAZDA 2.2L LPG...................................................................................................................................188 FUEL SUPPLY SYSTEM MAZDA 2.2L, GASOLINE............................................................................................................................................190 FUEL SYSTEM MAZDA 2.2L, GASOLINE...................................................................................................................................................192 FUEL PUMP AND SENDER MAZDA 2.2L, GASOLINE..........................................................................................................................................194 THROTTLE BODY AND ATTACHING PARTS MAZDA 2.2L, GASOLINE.............................................................................................................................196 AIR INLET KUBOTA 2.5L LPG..........................................................................................................................................................198 LPG FUEL GROUP KUBOTA PREMIUM LOW FUEL SENSOR - SECTION 1 OF 2 ....................................................................................................................200 LPG FUEL GROUP KUBOTA PREMIUM LOW FUEL SENSOR - SECTION 2 OF 2 ....................................................................................................................202 LPG FUEL GROUP KUBOTA STANDARD LOW FUEL SENSOR - SECTION 1 OF 2 ...................................................................................................................204 LPG FUEL GROUP KUBOTA STANDARD LOW FUEL SENSOR - SECTION 2 OF 2 ...................................................................................................................206 FUEL SYSTEM KUBOTA 2.5L LPG........................................................................................................................................................208 LPG TANK BRACKET SWING OUT.........................................................................................................................................................210 LPG TANK BRACKET SWING OUT, DROP DOWN..............................................................................................................................................212 THROTTLE LINKAGE GASOLINE..........................................................................................................................................................215 THROTTLE LINKAGE LPG...............................................................................................................................................................216 THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS STANDARD PEDAL.........................................................................................................................218 THROTTLE PEDAL ASSEMBLY AND ATTACHING PARTS MONOTROL...............................................................................................................................220 MONOTROL PEDAL ASSEMBLY............................................................................................................................................................222 ELECTRICAL SYSTEM......................................................................................................................................................................225 ELECTRICAL SYSTEM CHASSIS..........................................................................................................................................................230 SEAT BELT SWITCH ADAPTER...........................................................................................................................................................232 ENGINE WIRE HARNESS AND ATTACHING PARTS 2.5L KUBOTA LPG - SINGLE SPEED TRANSMISSION ...............................................................................................234 ENGINE ELECTRICAL COMPONENTS GASOLINE AND LPG - MAZDA 2.2L ........................................................................................................................238 ENGINE ELECTRICAL SYSTEM GASOLINE, SHEET 1 OF 2 - MAZDA 2.2L ......................................................................................................................240 ENGINE ELECTRICAL SYSTEM LPG, SHEET 1 OF 2 - MAZDA 2.2L ...........................................................................................................................244 ENGINE ELECTRICAL SYSTEM GASOLINE AND LPG, SHEET 2 OF 2 - MAZDA 2,2L ..............................................................................................................248 COWL ELECTRICAL ELECTRO-HYDRAULICS - WITH OPERATOR PRESENCE SYSTEM ................................................................................................................252 COWL ELECTRICAL MANUAL HYDRAULIC - WITH OPERATOR PRESENCE SYSTEM ..................................................................................................................254 ENGINE CONTROL MODULE MAZDA 2.2L, GASOLINE.........................................................................................................................................256 ENGINE CONTROL MODULE MAZDA 2.2L LPG..............................................................................................................................................257 POWER DISTRIBUTION MODULE..........................................................................................................................................................258 DISTRIBUTOR GASOLINE AND LPG - MAZDA 2.2L .........................................................................................................................................260 FUEL SYSTEM SENSORS MAZDA 2.2L, GASOLINE...........................................................................................................................................261 FUEL SYSTEM SENSORS MAZDA 2.2L LPG................................................................................................................................................262 ENGINE SAFETY ELECTRICAL MAZDA 2.2L................................................................................................................................................264 MINI-LEVER CONTROLS WITH ARMREST - THREE FUNCTION .................................................................................................................................266 MINI-LEVER CONTROLS WITH ARMREST - FOUR FUNCTION ..................................................................................................................................268 INSTRUMENT CLUSTER.................................................................................................................................................................270 TRANSMISSION ELECTRICAL SYSTEM.....................................................................................................................................................271 MAST ELECTRICAL....................................................................................................................................................................272 LOAD WEIGH ELECTRICAL..............................................................................................................................................................274 WORK, REAR DRIVE, AND BRAKE/TAIL LIGHTS............................................................................................................................................276 WIRE HARNESS RH CHASSIS - MAZDA ...................................................................................................................................................278 WIRE HARNESS RH CHASSIS WITH SEAT BELT SEQUENCE MODULE - MAZDA 2.2L ..............................................................................................................284 WIRE HARNESS RH CHASSIS - KUBOTA 2.5L .............................................................................................................................................290 WIRE HARNESS RH CHASSIS WITH SEAT BELT SEQUENCE MODULE - KUBOTA 2.5L LPG ..........................................................................................................296 WIRE HARNESS (ENGINE) MAZDA GASOLINE..............................................................................................................................................302 WIRE HARNESS (ENGINE) MAZDA LPG...................................................................................................................................................306 WIRE HARNESS (ENGINE) KUBOTA 2.5L LPG..............................................................................................................................................310 WIRE HARNESS ADAPTER LOW FUEL PRESSURE - KUBOTA 2.5L ..............................................................................................................................314 WIRE HARNESS ALTERNATOR TO BATTERY DISCONNECT SWITCH - KUBOTA 2.5L ................................................................................................................316 WIRE HARNESS COWL WITH FORWARD/REVERSE LEVER - WITH HYDRAULIC PUMP SOLENOID .......................................................................................................318 WIRE HARNESS COWL WITH FORWARD/REVERSE LEVER - WITHOUT RETURN TO SET TILT .........................................................................................................322 WIRE HARNESS COWL WITH MONOTROL PEDAL - WITH HYDRAULIC PUMP SOLENOID ..............................................................................................................326 WIRE HARNESS COWL WITH MONOTROL PEDAL - WITH RETURN TO SET TILT ...................................................................................................................330 WIRE HARNESS ELECTRONIC CONTROL VALVE - 3 FUNCTION ................................................................................................................................334 WIRE HARNESS ELECTRONIC CONTROL VALVE - 4 FUNCTION ................................................................................................................................336 WIRE HARNESS TRANSMISSION - SINGLE SPEED ..........................................................................................................................................338 WIRE HARNESS LIGHTS................................................................................................................................................................340 WIRE HARNESS HYDRAULIC OIL COOLER - THREE OR FOUR FUNCTION (OPTIONAL) .............................................................................................................342 TRANSMISSION...........................................................................................................................................................................345 TRANSMISSION COOLING WITHOUT AIR OIL COOLER - MAZDA 2.2L LPG ......................................................................................................................348 TRANSMISSION COOLING WITH AIR OIL COOLER - MAZDA 2.2L and KUBOTA 2.5L LPG .........................................................................................................350 TRANSMISSION COOLING KUBOTA 2.5L LPG - SQUARE WAVE WITHOUT EXTERNAL OIL COOLER WITH SINGLE SPEED TRANSMISSION .....................................................................352 TRANSMISSION MOUNT SINGLE SPEED - ALUMINUM CHAIN DRIVE ............................................................................................................................355 TORQUE CONVERTER MAZDA 2.2L LPG....................................................................................................................................................356 TORQUE CONVERTER KUBOTA 2.5L LPG...................................................................................................................................................357 TRANSMISSION HOUSING AND ASSEMBLY SINGLE SPEED - ALUMINUM CHAIN DRIVE .............................................................................................................358 TORQUE CONVERTER HOUSING AND ATTACHING PARTS SINGLE SPEED - ALUMINUM CHAIN DRIVE ..................................................................................................360 STATOR SUPPORT HOUSING.............................................................................................................................................................362 INPUT/FORWARD CLUTCH SINGLE SPEED TRANSMISSION.....................................................................................................................................364 COUNTER/REVERSE CLUTCH SINGLE SPEED TRANSMISSION...................................................................................................................................366 Drive Axle.............................................................................................................................................................................369 DRIVE AXLE.........................................................................................................................................................................372 DRIVE TIRES AND WHEELS S40-50FT....................................................................................................................................................375 DRIVE TIRES AND WHEELS S55-60FT....................................................................................................................................................376 DRIVE TIRES AND WHEELS S70FT.......................................................................................................................................................377 STEERING SYSTEM........................................................................................................................................................................379 STEERING SYSTEM....................................................................................................................................................................382 STEERING COLUMN ASSEMBLY NON-ISOLATED..............................................................................................................................................384 STEERING CONTROL UNIT..............................................................................................................................................................386 STEERING AXLE......................................................................................................................................................................388 STEERING CYLINDER..................................................................................................................................................................390 STEER TIRES AND WHEELS.............................................................................................................................................................391 BRAKE SYSTEM...........................................................................................................................................................................393 BRAKE LINKAGE SINGLE PEDAL.........................................................................................................................................................396 BRAKE LINKAGE DUAL PEDAL...........................................................................................................................................................398 PARK BRAKE.........................................................................................................................................................................400 MASTER CYLINDER....................................................................................................................................................................402 BRAKE ASSEMBLY.....................................................................................................................................................................404 HYDRAULIC SYSTEM.......................................................................................................................................................................407 HYDRAULIC SUPPLY AND RETURN........................................................................................................................................................410 GEAR PUMP ASSEMBLY LOW PRESSURE....................................................................................................................................................412 GEAR PUMP ASSEMBLY HIGH PRESSURE...................................................................................................................................................414 HYDRAULIC FILTER...................................................................................................................................................................416 TILT/HOIST AND AUXILIARY HOSES.....................................................................................................................................................418 AUXILLIARY HOSES THREE STAGE FULL FREE LIFT - TWO STAGE LIMITED FREE-LIFT ........................................................................................................420 HAND LEVERS THREE FUNCTION - WITHOUT DETENTED LEVERS ..............................................................................................................................422 HAND LEVERS THREE FUNCTION - WITH DETENTED LEVERS .................................................................................................................................424 HAND LEVERS FOUR FUNCTION - WITHOUT DETENTED LEVERS ...............................................................................................................................426 HAND LEVERS FOUR FUNCTION - WITH DETENTED LEVERS ..................................................................................................................................428 CONTROL VALVE ASSEMBLY MANUAL CONTROL - THREE AND FOUR FUNCTION ...................................................................................................................430 CONTROL VALVE LOCKOUT GROUP MANUAL CONTROL VALVE...................................................................................................................................432 MANUAL VALVE ANTI STALL GROUP......................................................................................................................................................434 VALVE ASSEMBLY, LIFT AND TILT MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ......................................................................................................436 AUXILIARY SECTIONS, ONE AND TWO MANUAL CONTROL VALVE - THREE AND FOUR FUNCTION ....................................................................................................438 OUTLET SECTION MANUAL CONTROL VALVE - THREE AND F0UR FUNCTION .....................................................................................................................440 HYDRAULIC CONTROL VALVE ELECTRONIC VALVE ASSEMBLY - THREE AND FOUR FUNCTION .......................................................................................................442 HYDRAULIC CONTROL VALVE ELECTRONIC VALVE INLET SECTION - THREE AND FOUR FUNCTION ..................................................................................................444 HYDRAULIC CONTROL VALVE ELECTRO HYDRAULIC POPPET VALVE - HOIST AND LOWER ..........................................................................................................446 HYDRAULIC CONTROL VALVE ELECTRONIC VALVE TILT SECTION - THREE AND FOUR FUNCTION ...................................................................................................448 HYDRAULIC CONTROL VALVE ELECTRONIC VALVE AUXILIARY ONE SECTION - THREE AND FOUR FUNCTION ..........................................................................................450 HYDRAULIC CONTROL VALVE ELECTRONIC VALVE AUXILIARY TWO SECTION - FOUR FUNCTION ....................................................................................................452 HYDRAULIC CONTROL VALVE E-HYDRAULICS OUTLET SECTION................................................................................................................................454 TILT CYLINDER AND MAST INSTALLATION................................................................................................................................................456 TILT CYLINDERS S40-55FT............................................................................................................................................................458 TILT CYLINDERS S60-70FT............................................................................................................................................................460 Mast-Two Stage Limited Free-Lift.......................................................................................................................................................463 OUTER MAST TWO STAGE LIMITED FREE-LIFT - F507-F562 ................................................................................................................................466 INNER MAST TWO STAGE LIMITED FREE LIFT - F507-F562 ................................................................................................................................468 MAIN LIFT TWO STAGE LIMITED FREE LIFT - F507-F562 .................................................................................................................................470 MAIN LIFT CYLINDER TWO STAGE LIMITED FREE LIFT - F507-F562 ........................................................................................................................472 HEADER HOSE AND ATTACHING PARTS TWO STAGE LIMITED FREE-LIFT - F507-F562 ...........................................................................................................476 CARRIAGE TWO STAGE LIMITED FREE-LIFT - F507-F562 ..................................................................................................................................480 Mast-Two Stage Full Free-Lift..........................................................................................................................................................483 OUTER MAST TWO STAGE FULL FREE LIFT - E509/E564 ...................................................................................................................................486 INNER MAST TWO STAGE FULL FREE- LIFT - E509-E564 ..................................................................................................................................488 MAIN LIFT TWO STAGE FULL FREE- LIFT - E509-E564 ...................................................................................................................................490 MAIN LIFT CYLINDER - RH TWO STAGE FULL FREE- LIFT - E509-E564 .....................................................................................................................492 MAIN LIFT CYLINDER - LH TWO STAGE FULL FREE- LIFT - E509-E564 .....................................................................................................................496 FREE-LIFT TWO STAGE FULL FREE- LIFT - E509-E564 ...................................................................................................................................500 FREE-LIFT CYLINDER TWO STAGE FULL FREE- LIFT - E509/E564 ..........................................................................................................................504 HEADER HOSES TWO STAGE FULL FREE-LIFT - E509-E564 .................................................................................................................................508 CARRIAGE TWO STAGE FULL FREE-LIFT..................................................................................................................................................512 Mast-Three Stage Full Free-Lift........................................................................................................................................................515 OUTER MAST THREE STAGE FULL FREE LIFT - F508-F563 .................................................................................................................................518 INTERMEDIATE MAST THREE STAGE FULL FREE-LIFT - F508-F563 .........................................................................................................................522 INNER MAST THREE STAGE FULL FREE-LIFT - F508-F563 ................................................................................................................................524 FREE-LIFT CYLINDER AND ATTACHING PARTS THREE STAGE FULL FREE-LIFT - F508-F563 ....................................................................................................526 MAIN LIFT CYLINDER AND ATTACHING PARTS THREE STAGE FULL FREE-LIFT - F508-F563 ....................................................................................................530 MAIN LIFT CYLINDER THREE STAGE FULL FREE-LIFT - F508-F563 ........................................................................................................................534 FREE-LIFT CYLINDER THREE STAGE FULL FREE-LIFT - F508-F563 ........................................................................................................................538 HEADER HOSES AND ATTACHING PARTS THREE STAGE FULL FREE-LIFT - THREE AND F0UR FUNCTION ............................................................................................542 CARRIAGE THREE STAGE FULL FREE-LIFT................................................................................................................................................546 CARRIAGE HEAVY DUTY - THREE STAGE FULL FREE-LIFT ..................................................................................................................................548 MAST-FOUR STAGE FULL FREE-LIFT.........................................................................................................................................................551 OUTER MAST FOUR STAGE FULL FREE-LIFT...............................................................................................................................................554 INTERMEDIATE 1 MAST FOUR STAGE FULL FREE-LIFT......................................................................................................................................556 INTERMEDIATE 2 MAST FOUR STAGE FULL FREE-LIFT......................................................................................................................................558 INNER MAST FOUR STAGE FULL FREE-LIFT...............................................................................................................................................560 MAIN LIFT FOUR STAGE FULL FREE-LIFT................................................................................................................................................562 MAIN LIFT CYLINDER LEFT HAND - FOUR STAGE FULL FREE-LIFT ..........................................................................................................................564 MAIN LIFT CYLINDER RIGHT HAND - FOUR STAGE FULL FREE-LIFT .........................................................................................................................566 FREE-LIFT FOUR STAGE FULL FREE-LIFT................................................................................................................................................568 FREE-LIFT CYLINDERS FOUR STAGE FULL FREE-LIFT......................................................................................................................................570 CARRIAGE FOUR STAGE FULL FREE-LIFT.................................................................................................................................................572 CARRIAGE HEAVY DUTY - FOUR STAGE FULL FREE-LIFT ...................................................................................................................................574 HEADER HOSE FOUR STAGE FULL FREE-LIFT - WITH FLOATING SHEAVE ......................................................................................................................576 HEADER HOSE FOUR STAGE FULL FREE-LIFT - WITH HOSE CHANNELS ........................................................................................................................580 HOSE CHANNELS HEADER HOSE - FOUR STAGE FULL FREE-LIFT .............................................................................................................................584 OPTIONS................................................................................................................................................................................587 STROBE LIGHT LED...................................................................................................................................................................590 BACK-UP ALARM......................................................................................................................................................................592 WIRE HARNESS BACK-UP ALARM.........................................................................................................................................................594 MIRRORS............................................................................................................................................................................595 FIRE EXTINGUISHER..................................................................................................................................................................596 RED SEAT BELT RETRACTOR AND BUCKLE.................................................................................................................................................597 ACCUMULATOR THREE STAGE FULL FREE LIFT.............................................................................................................................................598 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE LIMITED FREE-LIFT - F507/F562 ..............................................................................................................600 INTEGRAL SIDE-SHIFT CARRIAGE TWO STAGE FULL FREE-LIFT - E509/E564 .................................................................................................................602 INTEGRAL SIDE-SHIFT CARRIAGE FOUR STAGE FULL FREE-LIFT - D515 .....................................................................................................................604 INTEGRAL SIDE-SHIFT CARRIAGE THREE STAGE FULL FREE-LIFT - F508/F563 ...............................................................................................................606 INTEGRAL SIDE-SHIFT FORK POSITIONER (F507-F562) - TWO STAGE LIMITED FREE-LIFT .....................................................................................................608 INTEGRAL SIDE-SHIFT FORK POSITIONER (F508-F563) - THREE STAGE FULL FREE-LIFT ......................................................................................................610 INTEGRAL SIDE-SHIFT CYLINDER.......................................................................................................................................................612 FORK POSITIONER ASSEMBLY...........................................................................................................................................................614 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO STAGE LIMITED FREE-LIFT - F507/F562 .......................................................................................................616 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES THREE STAGE FULL FREE LIFT - F508/F563 ........................................................................................................617 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES TWO STAGE FULL FREE LIFT - D509/E509 and D564/E564 ............................................................................................618 INTEGRAL SIDE-SHIFT HYDRAULIC HOSES FOUR STAGE FULL FREE-LIFT......................................................................................................................619 AUXILIARY TUBES TWO STAGE LIMITED FREE LIFT (F507/F562 Series Mast - WITH MANUAL AND E-HYDRAULICS VALVE WITHOUT QUICK DISCONNECT ..................................................620 AUXILIARY TUBES TWO STAGE LIMITED FREE LIFT (F507/F562 Series Mast - MANUAL AND E-HYDRAULIC VALVE WITH QUICK DISCONNECT ...........................................................622 AUXILIARY TUBES THREE STAGE FULL FREE-LIFT (F508/F563 Series Mast) - MANUAL AND E-HYDRAULICS VALVE WITH QUICK DISCONNECT ..........................................................624 AUXILIARY TUBES THREE STAGE FULL FREE-LIFT (F508/F563 Series Mast) - MANUAL AND E-HYDRAULICS VALVE WITHOUT QUICK DISCONNECT .......................................................626 AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES SINGLE AUXILIARY WITH E-HYDRAULICS - TWO STAGE LIMITED FREE-LIFT (F507/F562 Series Mast) (THREE FUNCTION) ...........................628 AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES SINGLE AUXILIARY WITH INTEGRAL SIDE-SHIFT AND E-HYDRAULICS - TWO STAGE LIMITED FREE-LIFT (F507/F562 Series Mast) (FOUR FUNCTION) ....630 AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES DUAL AUXILIARY WITH E-HYDRAULICS - TWO STAGE LIMITED FREE-LIFT (F507/F562 Series Mast (THREE AND FOUR FUNCTION) ....................632 AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES THREE STAGE FULL FREE-LIFT (F508/F563 Series Mast) (SINGLE AUXILIARY WITH E-HYDRAULICS) - THREE FUNCTION ...........................634 AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES THREE STAGE FULL FREE-LIFT (F508/F563 Series Mast) (SINGLE AUXILIARY WITH INTEGRAL SIDE-SHIFT AND E-HYDRAULICS) - FOUR FUNCTION .....636 AUXILIARY QUICK DISCONNECT MANIFOLD AND HOSES THREE STAGE FULL FREE-LIFT (F508/F563 SERIES MAST (DUAL AUXILIARY WITH E-HYDRAULICS)) - THREE AND FOUR FUNCTION .....................638 FIELD CONVERSION KITS..................................................................................................................................................................641 SEAT CONVERSION KITS...............................................................................................................................................................644 FIELD KITS LIGHTS..................................................................................................................................................................644 MISCELLANEOUS KITS.................................................................................................................................................................644 E-HYDRAULIC CONTROL CONVERSION KITS................................................................................................................................................646 HYDRAULIC CONTROLS MANUAL HYDRAULICS...............................................................................................................................................646 ADD ON OPTIONS FORK POSITIONER.....................................................................................................................................................647 ADD ON TELEMETRY KITS..............................................................................................................................................................647 HYDRAULIC OIL COOLER KITS..........................................................................................................................................................647 HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE- LIFT - E564 SERIES MAST ..........................................................................................................648 HEADER HOSE CONVERSION KITS TWO STAGE FULL FREE- LIFT - E509 SERIES MAST ..........................................................................................................649 HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE- LIFT - F563 SERIES MAST ........................................................................................................650 HEADER HOSE CONVERSION KITS THREE STAGE FULL FREE-LIFT - F508 SERIES MAST ........................................................................................................651 HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT - F507 SERIES MAST ........................................................................................................652 HEADER HOSE CONVERSION KITS TWO STAGE LIMITED FREE-LIFT - F562 SERIES MAST ........................................................................................................653 NUMERICAL INDEX........................................................................................................................................................................655
IMAGES PREVIEW OF THE MANUAL:
HYSTER S40-50-60-70FT S55FTS (G187) PARTS MANUAL – PDF DOWNLOAD:
PLEASE NOTE:
- This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
- This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
- Require some other service manual or have any queries: please WRITE to us at [email protected]
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