Hyundai Mitsubishi S4S, S6S Engine Base Service Manual
TABLE OF CONTENTS:
Hyundai Mitsubishi S4S, S6S Engine Base Service Manual
MAIN PAGE............................................................. 1 0. SAFETY CAUTIONS.................................................... 6 1. GENERAL............................................................ 14 1. MAINTENANCE STANDARDS.............................................. 48 1. SPECIAL TOOLS...................................................... 60 1. OVERHAUL INSTRUCTIONS.............................................. 64 1. PREPARATION FOR DISASSEMBLY........................................ 68 1. DISASSEMBLY OF MAIN ENGINE PARTS................................... 70 2. MAIN ENGINE PARTS..................................................106 DISASSEMBLY....................................................... 70 INSPECTION AND REPAIR............................................. 82 REASSEMBLY........................................................106 3. FUEL SYSTEM........................................................122 REMOVAL...........................................................122 DISASSEMBLY, INSPECTION AND REASSEMBLY............................128 INSTALLATION......................................................138 4. LUBRICATION SYSTEM.................................................144 REMOVAL...........................................................144 DISASSEMBLY, INSPECTION AND REASSEMBLY............................148 INSTALLATION......................................................156 5. COOLING SYSTEM.....................................................160 REMOVAL...........................................................160 DISASSEMBLY, INSPECTION AND REASSEMBLY............................164 INSTALLATION......................................................168 6. INLET AND EXHAUST SYSTEM...........................................172 REMOVAL...........................................................172 DISASSEMBLY, INSPECTION AND REASSEMBLY............................178 INSTALLATION......................................................180 7. ELECTRICAL SYSTEM..................................................186 REMOVAL...........................................................186 DISASSEMBLY, INSPECTION AND REASSEMBLY............................190 INSTALLATION......................................................208 8. INSPECTION, ADJUSTMENT BREAK-IN OPERATION AND PERFORMANCE TESTS....212 ADJUSTMENT OF ENGINE..............................................213 BREAK-IN OPERATION................................................224 PERFORMANCE TESTS.................................................225 9. OTHERS.............................................................226
DESCRIPTION:
Hyundai Mitsubishi S4S, S6S Engine Base Service Manual
INTRODUCTION:
- This service manual describes the specifications of the Mitsubishi Diesel Engine and the maintenance and adjustment procedures.
- To maintain the performance of the engine for many years and to ensure safe operation, it is important to use the engine correctly and conduct regular inspection and maintenance, and also to take necessary measures which involves the disassembly, inspection, repair and reassembly of the engine and engine parts.
- Read this manual carefully and tmderstand the work procedures fully before rcassembling, inspecting, repairing or reassembling the engine.
- The contents of the manual are based on the engine models that are being produced at the time of publication.
- Due to improvements made thereafter, the actual engine that you work on may differ partially from the one described in this manual.
How to Use This Manual:
- In this service manual. the Mitsubishi Diesel Engine (standard model for land use) specifications, maintenance standards and adjustment procedure as well as service procedures such as disassembly. inspection, repair and reassembly are arranged in groups for quick reference.
- Then are separate manuals for the fuel injection pump. governor and turbocharger. A short summary of each Group is given in the General Contents, and there is also a table of contents at the beginning of each Group.
- Regarding engine operation and periodiml maintenance, refer to the Operation & Maintenance Manual. For component parts and ordering of service parts, refer to the Parts Catalogue Structure and function of the engine are described in various training manuals.
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