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Hyundai NX4e Workshop Service Repair Manual – 3616 Pages PDF Download

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Extensive 3616-page Hyundai NX4e workshop service repair manual covering vehicle identification, gasoline and diesel powertrains, engine mechanical and control systems, manual and dual-clutch transmissions, clutch, cooling, lubrication, suspension, steering, brakes, body, SRS, HVAC and body electrical systems. Includes specifications, tightening torques, troubleshooting, diagnostic procedures, special tools, component illustrations and detailed removal, inspection, adjustment and installation procedures.

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Description

Hyundai NX4e Workshop Service Repair Manual – 3616 Pages PDF Download

This Hyundai NX4e Workshop Service Repair Manual – 3616 Pages PDF Download brings together extensive service information for the Hyundai vehicle line identified in the manual as NX4e. The material is organized around practical workshop work, with component locations, specifications, troubleshooting information, inspection procedures, tightening torques, special service tools, circuit information and illustrated removal and installation sequences across the vehicle.

The identification section covers engine and transmission coding in considerable detail. Engine information shown in the manual includes Gasoline 1.6 T-GDI, Gasoline 1.6 T-GDI MHEV, Gasoline 2.0 MPI, Gasoline 2.5 GDI, Diesel 1.6 TCI and Diesel 1.6 TCI MHEV references. Transmission identification includes the A6MF1-2 automatic transmission, M6CF3-1 / M6CF3-1e manual transmission and D7UF1-2 dual clutch transmission. The manual also includes 2WD/4WD-related procedures and extensive system-specific information for mechanical and electronic service work.

File Details

  • Manual type: Workshop / service repair manual
  • Brand: Hyundai
  • Vehicle line: NX4e
  • Language: English
  • Pages: 3616
  • File format: PDF

Vehicle and Powertrain Identification

The opening information explains vehicle, engine and transmission identification rather than leaving the technician to interpret codes without reference. It includes the vehicle identification number structure, model and series coding, body type, engine-type coding, transmission and drive configuration identifiers, production-year characters and production sequence numbering. Engine-number information identifies gasoline and diesel engine families and displacement codes, while separate sections explain automatic, manual and dual-clutch transmission numbers.

The manual identifies the GAMMA II gasoline, NU PE gasoline, THETA III gasoline and NEW U diesel engine families. Its engine-capacity identification information includes 1598 cc Gasoline 1.6 T-GDI and MHEV applications, 1999 cc Gasoline 2.0 MPI, 2497 cc Gasoline 2.5 GDI, and 1598 cc Diesel 1.6 TCI and MHEV applications. These identification pages are especially useful before selecting the relevant service procedure or specification within such a large multi-powertrain workshop reference.

Chapters Covered

  • General Information
    • Standard bolt and nut tightening torque tables
    • Important safety notices and workshop precautions
    • Vehicle, engine and transmission identification
    • Warning and caution labels
    • Lift and support points
    • Towing and emergency towing
    • Basic service symbols and general service information
    • Electrical servicing precautions and wiring checks
  • Engine Mechanical Systems
    • Specifications, service limits and tightening torques
    • Engine troubleshooting and compression-pressure inspection
    • Engine and transaxle assembly removal and installation
    • Engine mounting and under-cover service
    • Drive belt, tensioner and crankshaft damper pulley
    • Timing chain, guides, tensioner and sprockets
    • Cylinder head, camshafts, valves and valve springs
    • CVVT and Continuous Variable Valve Duration (CVVD) components
    • Cylinder block, pistons, connecting rods and crankshaft
    • Bearing clearances, piston clearances and component inspection

    IMAGES PREVIEW

    Hyundai NX4e Workshop Service Repair Manual - 3616 Pages PDF Download — PDF page 7 preview
    Hyundai NX4e Workshop Service Repair Manual - 3616 Pages PDF Download — PDF page 92 preview
    Hyundai NX4e Workshop Service Repair Manual - 3616 Pages PDF Download — PDF page 117 preview

  • Cooling System
    • Coolant replacement and air bleeding
    • Cooling fan and radiator service
    • Integrated Thermal Management Module (ITM)
    • Water pump, hoses, pipes and water inlet fitting
    • Engine-overheat and coolant-leak troubleshooting
    • Active Air Flap system
  • Lubrication System
    • Engine oil and filter replacement
    • Oil pan removal and installation
    • Oil filter and oil cooler assembly
    • Variable oil pump and oil pump chain
    • Oil pressure control components
  • Intake and Exhaust Systems
    • Air cleaner and intake ducting
    • Electronic throttle body and intake manifold
    • Exhaust manifold and turbocharger
    • Turbocharger coolant, oil feed and oil drain connections
    • Warm-up catalytic converter components
    • Turbocharger diagnostic procedures and waste-gate actuator adjustment
  • Engine Control and Fuel Systems
    • Engine control components, sensors and ECM-related procedures
    • Fuel-system diagnosis and component service
    • Diagnostic trouble-code related procedures
    • VIN programming and learning procedures
    • Sensor circuit information and connector checks
    • Emission-control system components
  • Engine Electrical System
    • Battery and charging-related service information
    • Ignition-system components
    • Starting and electrical component procedures
    • Mild Hybrid Starter Generator (MHSG) related service information
    • 48V system-related components where applicable
  • Transmission and Clutch Systems
    • A6MF1-2 automatic transmission identification information
    • M6CF3-1 / M6CF3-1e manual and intelligent manual transaxle procedures
    • D7UF1-2 seven-speed dual clutch transmission
    • Gear ratios, lubricants and transmission specifications
    • Clutch disc, cover, pedal, hydraulic components and concentric slave cylinder
    • TCM, actuators, sensors, control cables and learning procedures
    • Transmission troubleshooting, inspection and adjustment
  • Driveshaft and Axle
    • Drive-related component service
    • 4WD and rear differential references
    • Propeller-shaft related procedures
  • Suspension System
    • Wheel and alignment-related procedures
    • Front and rear suspension components
    • Arms, carriers, springs, stabilizers and subframe components
    • Inspection, replacement and tightening specifications
  • Steering System
    • Steering wheel, column and steering gear procedures
    • Motor Driven Power Steering (MDPS) diagnosis and component service
    • Connector, wiring and calibration-related information
  • Brake System
    • Brake mechanical and hydraulic service information
    • Wheel-speed related components
    • Electronic brake-system diagnosis and service procedures
  • Supplemental Restraint System
    • SRS precautions and diagnostic information
    • Driver and passenger airbags
    • Side, curtain and center-side airbags
    • SRS control module and impact sensors
    • Seat-belt pretensioner and deployment-tool information
  • Body – Interior and Exterior
    • Interior trim, crash pad and console components
    • Doors, tailgate and exterior panels
    • Windshield and tailgate glass service
    • Panorama sunroof adjustment, initialization and repair
    • Seats, moldings, guards and related body components
  • Heating, Ventilation and Air Conditioning
    • HVAC component removal and installation
    • Refrigerant recovery, evacuation and charging procedures
    • Leak testing and refrigerant-system service information
    • R-134a and R-1234yf service information where specified
  • Body Electrical Systems
    • Lighting and electrical components
    • Smart key and button engine start systems
    • Integrated body controls and switches
    • Power tailgate diagnosis, configuration and initialization
    • Electrical troubleshooting, connectors and diagnostic-tool procedures

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the “Hyundai NX4e Workshop Service Repair Manual – 3616 Pages PDF Download” are as follows:

General Informationp. 1
2021 > G 1.6 T-GDI GAMMA II MHEV > G 1.6 T-GDI GAMMA II MHEV > General Information > General Tightening Torque Table > General Informationp. 1
2021 > G 1.6 T-GDI GAMMA II MHEV > G 1.6 T-GDI GAMMA II MHEV > General Information > Important Safety Notice > General Informationp. 5
2021 > G 1.6 T-GDI GAMMA II MHEV > G 1.6 T-GDI GAMMA II MHEV > General Information > Identification Numbers > General Informationp. 7
2021 > G 1.6 T-GDI GAMMA II MHEV > G 1.6 T-GDI GAMMA II MHEV > General Information > Warning and Caution Labels > General Informationp. 13
2021 > G 1.6 T-GDI GAMMA II MHEV > G 1.6 T-GDI GAMMA II MHEV > General Information > Lift and Support Points > General Informationp. 16
2021 > G 1.6 T-GDI GAMMA II MHEV > G 1.6 T-GDI GAMMA II MHEV > General Information > Towing > General Informationp. 20
2021 > G 1.6 T-GDI GAMMA II MHEV > G 1.6 T-GDI GAMMA II MHEV > General Information > Basic Service Symbols > General Informationp. 23
2021 > G 1.6 T-GDI GAMMA II MHEV > G 1.6 T-GDI GAMMA II MHEV > General Information > General Service Information > General Informationp. 25
Engine Mechanical Systemp. 43
General Informationp. 43
Repair proceduresp. 57
Engine And Transaxle Assemblyp. 60
Drive Belt Systemp. 83
Timing Systemp. 92
Cylinder Head Assemblyp. 117
Cylinder Blockp. 247
Cooling Systemp. 305
Lubrication Systemp. 365
Intake And Exhaust Systemp. 390
Engine Electrical Systemp. 456
Specificationsp. 456
Charging Systemp. 462
Starting Systemp. 516
Ignition Systemp. 545
48V Battery Systemp. 569
Emission Control Systemp. 655
Description and Operationp. 655
Components and Components Locationp. 656
Troubleshootingp. 659
Specificationsp. 660
Schematic Diagramsp. 661
Crankcase Emission Control Systemp. 662
Evaporative Emission Control Systemp. 667
Exhaust Emission Control Systemp. 677
Engine Control – Fuel Systemp. 695
General Informationp. 695
Description and Operationp. 720
Components and Components Locationp. 723
Engine Control Module (ECM)p. 736
Mass Air Flow Sensor (MAFS)p. 748
Boost Pressure Sensor (BPS)p. 753
ETC (Electronic Throttle control) Systemp. 758
Manifold Absolute Pressure Sensor (MAPS)p. 769
Intake Air Temperature Sensor (IATS)p. 774
Engine Coolant Temperature Sensor (ECTS)p. 779
Crankshaft Position Sensor (CKPS)p. 785
Camshaft Position Sensor (CMPS)p. 789
Knock Sensor (KS)p. 795
Heated Oxygen Sensor (HO2S)p. 799
Exhaust Gas Temperature Sensor (EGTS)p. 806
EGR Temperature Sensorp. 815
Accelerator Position Sensor (APS)p. 821
Oil Temperature Sensor (OTS)p. 825
Rail Pressure Sensor (RPS)p. 835
Injectorp. 840
DPF Differential Pressure Sensor (DPS)p. 853
Ambient Temperature Sensor (ATS)p. 856
Purge Control Solenoid Valve (PCSV)p. 860
Variable Force Solenoid (VFS)p. 865
Fuel Pressure Control Valve (FPCV)p. 871
Electric WGT Control Actuatorp. 875
RCV Control Solenoid Valvep. 885
Electric Exhaust Gas Recirculation (EEGR) Control Valvep. 890
Integrated Thermal Management Module (ITM)p. 895
CVVD Actuatorp. 899
Fuel Delivery Systemp. 907
Clutch Systemp. 1000
General Informationp. 1000
Clutch Cover And Discp. 1006
Ignition Lock & Clutch Switchp. 1014
Clutch Pedal Stroke Sensorp. 1022
Clutch Pedalp. 1024
Clutch Tubep. 1030
Clutch Regulatorp. 1035
Clutch Master Cylinderp. 1038
Concentric Slave Cylinder Assemblyp. 1042
Intelligent Manual Transaxle (IMT) Systemp. 1054
General Informationp. 1054
Intelligent Manual Transaxle (IMT)p. 1065
Intelligent Manual Transaxle (IMT) Oilp. 1078
IMT System Learning Proceduresp. 1087
IMT Control Module (TCM)p. 1102
IMT System Actuatorp. 1108
Gear Position Sensorp. 1128
Speed Sensorp. 1131
Shift Leverp. 1135
Control Cablep. 1143
Control Shaft Completep. 1155
DCT (Dual Clutch Transmission) System (SBC)p. 1161
General Informationp. 1161
DCT (Dual Clutch Transmission) System (SBC)p. 1171
DCT (Dual Clutch Transmission) System (SBW)p. 1280
4 Wheel Drive (4WD) Systemp. 1397
General Informationp. 1397
Transfer Assemblyp. 1404
Coupling Assemblyp. 1436
Driveshaft and axlep. 1495
General Informationp. 1495
Front Axle Assemblyp. 1505
Driveshaft Assemblyp. 1516
Rear Axle Assemblyp. 1550
Rear Driveshaft Assemblyp. 1565
Propeller Shaft Assemblyp. 1579
Differential Carrier Assemblyp. 1584
Suspension Systemp. 1630
General Informationp. 1630
Front Suspension Systemp. 1638
Rear Suspension Systemp. 1672
Tires/Wheelsp. 1712
Tire Pressure Monitoring Systemp. 1733
ECS(Electronic Control Suspension) Systemp. 1761
Steering Systemp. 1768
General Informationp. 1768
Steering wheelp. 1774
Motor Driven Power Steeringp. 1799
Restraintp. 1859
General Informationp. 1859
SRSCMp. 1873
Airbag Modulep. 1896
Seat Belt Pretensionerp. 1928
Brake Systemp. 1933
General Informationp. 1933
Brake Systemp. 1948
Parking Brake Systemp. 2041
ESC (Electronic Stability Control) Systemp. 2071
Body (Interior and Exterior)p. 2138
General Informationp. 2138
Fenderp. 2144
Hoodp. 2149
Tail Gatep. 2162
Fuel Filler Doorp. 2184
Front Doorp. 2192
Rear Doorp. 2231
Body Side Moldingp. 2268
Panorama Sunroofp. 2285
Mirrorp. 2344
Cowl Top Coverp. 2351
Floor Consolep. 2355
Crash Padp. 2383
Roof Trimp. 2445
Interior Trimp. 2461
Trunk Trimp. 2483
Windshield Glassp. 2493
Tail Gate Window Glassp. 2505
Quarter Fixed Glassp. 2517
Floor Carpetp. 2523
Front Bumperp. 2525
Rear Bumperp. 2539
Front Seatp. 2552
Rear Seatp. 2580
Front Seat Beltp. 2625
Rear Seat Belt Retractorp. 2634
Body Electrical Systemp. 2645
General Informationp. 2645
Audiop. 2657
Multifunction Switchp. 2702
Hornp. 2711
AVN Systemp. 2716
Emergency Call Systemp. 2769
Smart Key Systemp. 2789
Keyless Entry And Burglar Alarmp. 2837
Integrated Body Control Unit (IBU)p. 2852
IMS (Integrated Memory)p. 2868
Fuel Filler Doorp. 2884
Seat Electricalp. 2887
Fuses And Relaysp. 2937
Indicators And Gaugesp. 2951
Power Door Locksp. 2972
Power Door Mirrorsp. 2988
Power Windowsp. 3012
Rear Glass Defoggerp. 3027
Power Tailgate Modulep. 3039
Windshield Wiper/Washerp. 3068
Rear Wiper/Washerp. 3104
Electro Chromic Inside Rear View Mirrorp. 3126
Panorama Sunroofp. 3131
Lighting Systemp. 3141
Rear Occupant Alertp. 3183
Immobilizer Systemp. 3188
Auto Lighting Control Systemp. 3208
Auto Head Lamp Leveling Devicep. 3217
Button Engine Start Systemp. 3222
Wireless Power Charger Systemp. 3234
Ignition Switch Assemblyp. 3256
Anti-theft System (UK only)p. 3260
Heating, Ventilation and Air Conditioningp. 3270
General Informationp. 3270
Air Conditioning Systemp. 3275
Heaterp. 3355
Blowerp. 3404
Controllerp. 3439
Advanced Driver Assistance System (ADAS)p. 3452
General Informationp. 3452
Front View Camera Systemp. 3458
Front Radar Systemp. 3480
Rear Corner Radar Systemp. 3520
Parking Distance Warning (PDW)p. 3555
Surround View Monitor (SVM)p. 3562
Cruise Control System (CC)p. 3595
Rear View Monitor (RVM)p. 3609

The depth of the Hyundai NX4e workshop manual goes well beyond basic maintenance. Individual system sections repeatedly combine component diagrams with specifications, special tools, inspection criteria, diagnostic information and step-by-step service operations. Procedures identify fastener torques, replacement items, sealant specifications, installation sequences and checks that must be completed before or after reassembly.

Detailed Mechanical Repair Information

Engine work is covered at component level. The manual includes timing-chain removal and timing-mark alignment, CVVT and CVVD work, camshaft inspection, cylinder-head disassembly, valve and valve-guide measurements, piston and connecting-rod service, crankshaft bearing selection, oil-clearance measurements and cylinder-block inspection. Numerous illustrated procedures show the exact component being removed or installed and highlight bolt locations, alignment marks and special-tool usage.

Service-data pages contain values needed during actual repair work. Examples within the manual include engine bore and stroke measurements, compression ratios, valve dimensions, camshaft clearances, piston-to-cylinder clearances, crankshaft and connecting-rod bearing clearances, engine-oil quantities, cooling-system values and extensive tightening-torque tables. Compression testing is accompanied by the test procedure, standard and minimum pressure figures and guidance for interpreting low readings.

Diagnostics, Electrical Systems and Workshop Procedures

The Hyundai NX4e Workshop Service Repair Manual – 3616 Pages PDF Download also addresses faults that cannot be solved by mechanical disassembly alone. Troubleshooting tables connect symptoms to likely inspection areas and remedies, while electronic-system sections make use of diagnostic-tool functions, DTC information, connector checks, circuit diagrams, sensor specifications, actuator tests, learning procedures and system initialization steps.

Electrical and electronically controlled systems span engine management, transmission control, steering, restraints, body electronics and convenience systems. The manual explains safe handling of connectors and wiring, testing precautions, control-module procedures and system-specific checks. The SRS material includes dedicated safety instructions because airbag and pretensioner work requires procedures substantially different from ordinary body or electrical repairs.

Transmission, Chassis and Body Coverage

Transmission coverage is substantial rather than limited to fluid specifications. The D7UF1-2 section includes 7DCT specifications, clutch and gear actuators, input-speed sensors, control components, troubleshooting and service procedures. Manual and intelligent-manual transaxle material covers clutch controls, hydraulic components, shift mechanisms, sensors and learning operations. Chassis sections extend the same repair-oriented approach to driveshaft and axle components, suspension, steering and braking systems.

Body and equipment sections make the PDF useful for repairs beyond the powertrain. Illustrated procedures cover interior and exterior trim, glass, tailgate components, panorama sunroof mechanisms and related adjustments. HVAC material includes refrigerant handling, evacuation, charging and leak-test procedures, while body-electrical sections address systems such as smart key/button start and power tailgate functions.

Workshop Capability and Instant PDF Access

Use the Hyundai NX4e Workshop Service Repair Manual – 3616 Pages PDF Download when the job requires more than a generic repair overview. It supports engine teardown and measurement, timing and cylinder-head work, cooling and lubrication repair, turbocharger service, transmission and clutch work, chassis repairs, electrical diagnosis, body repairs, HVAC servicing and electronically controlled system checks. Following the documented procedures, tightening values, measurements, inspection criteria and specified sequences helps reduce guesswork during disassembly, diagnosis and reassembly.

This is supplied as an instant PDF download after payment, with no physical book and no shipping delay. You can open the manual on a compatible phone, tablet or computer and print the pages you need for workshop use.

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