InCCA Clinical Chemistry Analyzer Service Manual 2013 – PDF DOWNLOAD

Description

InCCA Clinical Chemistry Analyzer Service Manual 2013 – PDF DOWNLOAD

Description

This Diconex InCCA service manual PDF (Version 130401, P/N SM130401, April 2013) is a thorough guide for servicing the InCCA intelligent clinical chemistry analyzer, designed for medium-volume laboratories with a throughput of up to 300 tests/hour. It includes safety warnings for electrical, mechanical, chemical, biological, and eye risks, emphasizing trained personnel use and proper handling to avoid hazards. The manual details unpacking instructions, instrument installation with electrical, dimensional, environmental, and PC requirements, wires/tubing connections, and technical specifications covering general features, sample/reagent tray, cuvettes/reaction tray, dispensing arm, hydraulic system, cuvette washer, photometer, software, power needs, electronic circuits, sample types, reactions, and methods.

In-depth general functions describe main modules like sample/reagent tray, dispensing arm/probe, cuvettes/reaction tray, washer, hydraulic/optical systems, and operating cycles for reaction preparation, incubation/reading, and washing. It provides directions for assembling/disassembling cabinet, robot/header, sample/reagent/cuvette/washer/photometer/dilutor/electronic/hydraulic modules.

Movement adjustments sequence calibrations for reaction tray offsets, washer bases, photometers, robot arms, funnels, cuvettes, reagents, samples, and container volume meters. Parts replacements cover light bulbs, interferential filters, sample/reagent probes, dilutor syringes/PTFE, peristaltic pump tubing, piston pump Teflon seals, membranes, cuvettes, and fuses via InCCA sample probe replacement guide.

The automated chemistry analyzer maintenance program outlines daily/weekly/monthly tasks, alarm-based actions with counters/enabling, level 1/2 maintenance for disinfecting, washing, lubricating, filter cleaning, and special washes. Troubleshooting addresses screen malfunctions, hardware messages, log files with detector/level sensor tables, fast tests, chemical issues (high/low/erratic results, affected samples/methods), instrumental problems (connections, supplies, hydraulic/diluter/washer/probe/plate/tray/optical/software), using Diconex InCCA troubleshooting alarms.

Communication protocols for technical service include message structures, command/synchronous/asynchronous answers, EEPROM addresses for controllers/movements/trays/wheels/dilutors/pumps/heaters/preheaters/washers/containers/barcode readers/filters/cuvette absorbances. Validations test stray light, photometer precision/accuracy/linearity, and diluter precision through InCCA photometric calibration procedures.

Diagrams identify printed circuits with electrical/electronic schemes, mechanical schemes, and InCCA hydraulic system diagram (esquema hidráulico). Spare parts lists support efficient repairs.

Table of Contents (compiled and neatly categorized for easy navigation):

• 1 UNPACKING (Page 1)
  • 1.1 UNPACKING INSTRUCTIONS (Page 1)
• 2 INSTRUMENT INSTALLATION AND CONNECTIONS (Page 5)
  • 2.1 ELECTRICAL REQUIREMENT (Page 5)
  • 2.2 DIMENSIONS (Page 5)
  • 2.3 ENVIRONMENTAL REQUIREMENTS (Page 5)
  • 2.4 MOVING THE INSTRUMENT (Page 5)
  • 2.5 PC MINIMUM REQUIREMENTS (Page 5)
  • 2.6 INSTRUMENT PLACEMENT AND PREPARATION (Page 6)
  • 2.7 WIRES AND TUBING CONNECTION (Page 7)
• 3 TECHNICAL SPECIFICATIONS (Page 10)
  • 3.1 GENERAL SPECIFICATIONS (Page 10)
  • 3.2 SAMPLE/REAGENT TRAY (Page 11)
  • 3.3 CUVETTES/REACTION TRAY (Page 11)
  • 3.4 DISPENSING ARM AND HYDRAULIC SYSTEM (Page 11)
  • 3.5 CUVETTE WASHER (Page 11)
  • 3.6 PHOTOMETER (Page 12)
  • 3.7 SOFTWARE (Page 12)
  • 3.8 POWER REQUIREMENT (Page 12)
  • 3.9 DESCRIPTION OF ELECTRONIC CIRCUITS (Page 12)
  • 3.10 TYPES OF SAMPLES (Page 13)
  • 3.11 TYPES OF REACTIONS (Page 13)
  • 3.12 TYPES OF METHODS (Page 13)
• 4 GENERAL FUNCTIONS (Page 14)
  • 4.1 MAIN PARTS OR MODULES (Page 14)
    • 4.1.1 SAMPLE/REAGENT TRAY (Page 14)
    • 4.1.2 DISPENSING ARM AND PROBE (Page 15)
    • 4.1.3 CUVETTES/REACTION TRAY (Page 16)
    • 4.1.4 CUVETTES WASHER (Page 17)
    • 4.1.5 HYDRAULIC SYSTEM (Page 18)
    • 4.1.6 OPTICAL SYSTEM (Page 18)
  • 4.2 DESCRIPTION OF THE OPERATING CYCLE (Page 19)
    • 4.2.1 REACTION PREPARATION CYCLE (Page 19)
    • 4.2.2 INCUBATION AND READING CYCLE (Page 20)
    • 4.2.3 CUVETTE WASHING CYCLE (Page 20)
• 5 BASIC OPERATIONS (Page 21)
  • 5.1 OPERATION FROM A TERMINAL PROGRAM (Page 21)
  • 5.2 OBTAIN FIRMWARE PARAMETERS (Page 25)
• 6 DIRECTIONS FOR ASSEMBLING AND DISASSEMBLING (Page 26)
  • 6.1 DISASSEMBLING THE CABINET (Page 26)
  • 6.2 ROBOT/HEADER MODULE (Page 26)
  • 6.3 SAMPLE/REAGENT MODULE (Page 27)
  • 6.4 CUVETTE MODULE (Page 27)
  • 6.5 WASHER MODULE (Page 28)
  • 6.6 PHOTOMETER MODULE (Page 28)
  • 6.7 DILUTOR MODULE (Page 28)
  • 6.8 ELECTRONIC MODULE (Page 29)
  • 6.9 HYDRAULIC MODULE (Page 31)
• 7 MOVEMENT ADJUSTMENT SEQUENCE FOR EACH MODULE (Page 33)
  • 7.1 REACTION TRAY DISPENSING OFFSET CALIBRATION (Page 33)
  • 7.2 WASHER BASE CUVETTE CALIBRATION (Page 34)
  • 7.3 REACTION TRAY PHOTOMETER OFFSET CALIBRATION (Page 34)
  • 7.4 ADJUST ROBOT ARM REFERENCE POSITION (Page 34)
  • 7.5 FUNNEL BASE VERTICAL MOVEMENT CALIBRATION (Page 35)
  • 7.6 HEAD ROBOT POSITION OVER DISPENSED CALIBRATION (Page 35)
  • 7.7 CUVETTES BASE VERTICAL MOVEMENT CALIBRATION (Page 36)
  • 7.8 HEADER ROBOT POSITION OVER REAGENT A CALIBRATION (Page 36)
  • 7.9 REAGENT A CONTAINER BASE VERTICAL MOVEMENT CALIBRATION (Page 37)
  • 7.10 HEADER ROBOT POSITION OVER REAGENT A CALIBRATION (Page 38)
  • 7.11 REAGENT A CONTAINER BASE VERTICAL MOVEMENT CALIBRATION (Page 39)
  • 7.12 HEADER ROBOT POSITION OVER SAMPLE TUBE CALIBRATION (Page 39)
  • 7.13 SAMPLE TUBES BASE VERTICAL MOVEMENT CALIBRATION (Page 40)
  • 7.14 CUVETTE WASHING CONTAINER VOLUME METER CALIBRATION (Page 41)
  • 7.15 WASTE CONTAINER VOLUME METER CALIBRATION (Page 41)
  • 7.16 PROBE WASHING SOLUTION CONTAINER VOLUME METER CALIBRATION (Page 41)
• 8 PARTS REPLACEMENTS (Page 42)
  • 8.1 LIGHT BULB REPLACEMENT (Page 42)
  • 8.2 INTERFERENTIAL FILTERS REPLACEMENT (Page 44)
  • 8.3 SAMPLE / REAGENT PROBE REPLACEMENT (Page 44)
  • 8.4 DILUTER SYRINGE REPLACEMENT (Page 49)
  • 8.5 DILUTER SYRINGE PTFE REPLACEMENT (Page 50)
  • 8.6 PERISTALTIC PUMP TUBING REPLACEMENT (Page 50)
  • 8.7 PISTON PUMP TEFLON SEALS REPLACEMENT (Page 51)
  • 8.8 MEMBRANE REPLACEMENT (Page 52)
  • 8.9 CUVETTES REPLACEMENT (Page 55)
  • 8.10 FUSES REPLACEMENT (Page 55)
• 9 MAINTENANCE PROGRAM (Page 56)
  • 9.1 DAILY MAINTENANCE (Page 56)
    • 9.1.1 BEFORE STARTING DAILY OPERATION (Page 56)
    • 9.1.2 DURING THE DAILY OPERATION (Page 56)
    • 9.1.3 UPON FINISHING WITH THE DAILY OPERATION (Page 56)
  • 9.2 WEEKLY MAINTENANCE (Page 57)
  • 9.3 MONTHLY MAINTENANCE (Page 57)
    • 9.3.1 EXTERNAL WASHING OF CUVETTES (Page 57)
    • 9.3.2 GENERAL WASHING OF THE INSTRUMENT (Page 58)
    • 9.3.3 BACK-UP OF FILES IN USE (Page 58)
  • 9.4 MAINTENANCE BASED ON ALARMS (Page 59)
    • ALARMS GENERATED BY COUNTERS (Page 59)
    • 9.4.1 ENABLING OF COUNTERS (Page 61)
  • 9.5 LEVEL1 MAINTENANCE (Page 62)
    • 9.5.1 DISINFECTING THE REAGENT TRAY (Page 62)
    • 9.5.2 DISINFECTING THE TUBING (Page 62)
    • 9.5.3 GENERAL WASHING OF THE INSTRUMENT (Page 62)
    • 9.5.4 LUBRICATING THE AXELS (Page 63)
    • 9.5.5 FILTER CLEANING (Page 64)
    • 9.5.6 DILUTER SYRINGE PTFE REPLACEMENT (Page 66)
    • 9.5.7 PERISTALTIC PUMP TUBING REPLACEMENT (Page 66)
    • 9.5.8 PISTON PUMP TEFLON SEALS REPLACEMENT (Page 66)
    • 9.5.9 MEMBRANE REPLACEMENT (Page 66)
  • 9.6 LEVEL2 MAINTENANCE (Page 67)
    • 9.6.1 DISINFECTING THE REAGENT TRAY (Page 67)
    • 9.6.2 DISINFECTING THE TUBING (Page 67)
    • 9.6.3 GENERAL WASHING OF THE INSTRUMENT (Page 67)
    • 9.6.4 LUBRICATING THE AXELS (Page 67)
    • 9.6.5 FILTER CLEANING (Page 68)
    • 9.6.6 DILUTER SYRINGE REPLACEMENT (Page 68)
    • 9.6.7 PERISTALTIC PUMP TUBING REPLACEMENT (Page 68)
    • 9.6.8 PISTON PUMP TEFLON SEALS REPLACEMENT (Page 68)
    • 9.6.9 MEMBRANE REPLACEMENT (Page 68)
    • 9.6.10 SPECIAL WASH (Page 68)
  • 9.7 MAINTENANCE ACCORDING TO NEED (Page 69)
    • 9.7.1 DATABASE INITIALIZATION (EVERY 10,000 DETERMINATIONS) (Page 69)
    • 9.7.2 DILUTER SYRINGE REPLACEMENT (Page 70)
    • 9.7.3 DILUTER SYRINGE PTFE REPLACEMENT (Page 70)
    • 9.7.4 PERISTALTIC PUMP TUBING REPLACEMENT (Page 70)
    • 9.7.5 LIGHT BULB REPLACEMENT (Page 70)
    • 9.7.6 CUVETTES REPLACEMENT (Page 70)
    • 9.7.7 FUSES REPLACEMENT (Page 70)
    • 9.7.8 PISTON PUMP TEFLON SEALS REPLACEMENT (Page 70)
    • 9.7.9 MEMBRANE REPLACEMENT (Page 70)
    • 9.7.10 SPECIAL WASH (Page 70)
• 10 TROUBLESHOOTING (Page 72)
  • 10.1 MALFUNCTION PROBLEMS DISPLAYED ON THE SCREEN (Page 72)
    • HARDWARE MESSAGES (Page 73)
  • 10.2 LOG FILE (Page 101)
    • 10.2.1 DETECTOR STATUS AND LEVEL SENSOR TABLE (Page 106)
  • 10.3 FAST TEST (Page 108)
  • 10.4 CHEMICAL PROBLEMS (Page 110)
    • 10.4.1 HIGH RESULTS (Page 110)
    • 10.4.2 LOW RESULTS (Page 111)
    • 10.4.3 ERRATIC RESULTS (Page 112)
    • 10.4.4 ONLY ONE AFFECTED SAMPLE FOR ALL OF THE METHODS (Page 113)
    • 10.4.5 ONLY ONE AFFECTED METHOD FOR ALL OF THE SAMPLES (Page 114)
  • 10.5 INSTRUMENTAL PROBLEMS (Page 115)
    • 10.5.1 CONNECTIONS AND SUPPLIES (Page 115)
    • 10.5.2 HYDRAULIC SYSTEM (Page 116)
    • 10.5.3 DILUTER (Page 116)
    • 10.5.4 WASHER (Page 116)
    • 10.5.5 SAMPLE/REAGENT PROBE (Page 117)
    • 10.5.6 REACTION CUVETTES PLATE (Page 118)
    • 10.5.7 SAMPLE/REAGENT TRAY (Page 118)
    • 10.5.8 OPTICAL SYSTEM (Page 118)
    • 10.5.9 SOFTWARE (Page 119)
• 11 COMUNICATION PROTOCOL FOR TECHNICAL SERVICE USE (Page 120)
  • 11.1 INTRODUCTION (Page 120)
  • 11.2 MESSAGE STRUCTURE (Page 120)
  • 11.3 COMMAND DESCRIPTION (Page 120)

Note: No dedicated index or bookmarks are present in the document, but the detailed table of contents supports quick reference for tasks like InCCA sample probe replacement guide, automated chemistry analyzer maintenance program, InCCA photometric calibration procedures, and Diconex InCCA troubleshooting alarms.

This vintage manual is essential for maintaining legacy Diconex analyzers, ensuring high-quality results via Diconex InCCA troubleshooting alarms and InCCA hydraulic system diagram references.

File Details

• Manual Name: InCCA Service Manual
• Models Covered: InCCA (Intelligent Clinical Chemistry Analyzer)
• Year: 2013
• Manual PDF Quality: High (clear text, diagrams, and illustrations)
• No of Pages: 208