Isuzu FVZ Indonesia Parts Catalog 2011 – 6HK1-TCS Truck Parts Manual PDF

Description

Isuzu FVZ Indonesia Parts Catalog 2011 – Illustrated Parts Manual for the FGZ5MV Truck

This is the 2011 Isuzu FVZ Indonesia parts catalog issued under part number 1-8871-1393-0. It carries the service parts information for the FVZ medium-duty forward control truck sold in the Indonesian market, and it covers the vehicle from the 6HK1-TCS engine and ZF9S1110 transmission through to cab trim, lamps, wiring and the tool kit. Every section is built as an exploded illustration with numbered callouts that key directly into a part-number table, so you can move from a component on the drawing to the exact Isuzu part number without guesswork. This Isuzu FVZ parts catalog was published with parts information as of May 2011 and applies to the 2011 model year with V.I.N. sequence starting at B7000001.

File Details

• Manual type: Parts catalog (service parts information)
• Brand / model: Isuzu FVZ, Indonesia specification
• Catalog part number: 1-8871-1393-0
• Information date: May 2011
• Model year / V.I.N.: 2011 / B7000001-
• Language: English
• File format: PDF
• Page count: 773 pages

Chapters Covered

• 0 – Engine
• 1 – Cooling, Air Intake, Fuel and Exhaust
• 2 – Clutch and Transmission
• 3 – Brakes
• 4 – Driveline, Axles, Steering and Suspension
• 5 – Frame and Cab Mounting
• 6 – Cab and Body
• 7 – Interior, Instruments and Seating
• 8 – Electrical
• 9 – Tools

0 – Engine

The engine group is the deepest part of this FVZ parts manual and starts with the partial engine assembly, the engine gasket kit and the engine overhaul figures. From there it works through the cylinder head cover, cylinder head and cylinder block, oil pan and level gauge, camshaft and valve train, crankshaft, piston and flywheel, then the timing gear case and flywheel housing. Ancillaries are covered in their own figures: engine mounting, inlet and exhaust manifolds, ventilation system, water pump and corrosion resistor, thermostat and housing, water piping, fan and fan belt, engine control valve and lever. The turbocharger gets both a system figure and a dedicated component breakdown, and the air compressor appears both as engine-side piping and as a brake air compressor assembly. Fuel injection is split into the injection pump, injection pipes and common rail, followed by the fuel pump and pipe group. Lubrication closes the chapter with the oil cooler and oil filter, oil pump and oil strainer, and oil and vacuum piping, alongside emission piping, engine electrical control parts, battery and engine electrical parts, starter and generator.

1 – Cooling, Air Intake, Fuel and Exhaust

This group covers the accelerator pedal and control linkage, radiator, radiator hose and sub tank, air cleaner, air duct, charge air cooler, fuel tank, chassis fuel piping and the water sedimenter. The exhaust side is handled by the exhaust pipe and silencer figure and by the exhaust brake valve and control cylinder.

2 – Clutch and Transmission

The clutch is broken down into disc and plate, pedal and control, piping, the minipack booster and the master cylinder. The ZF9S1110 transmission is then covered in detail: transmission assembly and case, speedometer driven gear, transmission gear, gear shifter and quadrant box, shift control lever, control link and cable, mission-side control and shift control, plus the rear-mounted power take-off and its control.

3 – Brakes

Front wheel brake, rear wheel brake and parking brake each get full exploded figures. The air side is extensive: air tank, air control parts, brake lock control, air master, air brake valve and air dryer, followed by the oil brake piping for front and rear with their fixing parts, and the air brake piping for the air master, front and rear circuits with the associated fixing parts.

4 – Driveline, Axles, Steering and Suspension

Propeller shaft, front axle, front hub and drum or rotor, rear axle case and shaft, and the rear final drive with its forward shift unit and rearward gearset figures. Steering runs from the wheel and cowl through the column and shaft, linkage, power steering control on the chassis side and engine side, the steering unit and the power steering oil pump. Suspension covers front suspension, front leaf spring, rear suspension and rear leaf spring, with road wheel closing the group.

5 – Frame and Cab Mounting

Frame and other parts, cab mounting on the frame side, cab mounting on the cab side including the torsion bar and cab tilt stay and the cab lock, plus the battery carrier and the spare tire carrier and cover.

6 – Cab and Body

Everything from the front bumper, radiator grille, front panel, front window glass and weatherstrip, side panel and step, through the front door and hinge, door glass and regulator, door lock and handle and door trim. Side trim, mud guards and insulators, roof panel, head lining, floor panel, mat and carpet, floor equipment and sealing, floor hole plugs, back panel, back glass and weatherstrip, back trim and rear bumper complete the body coverage.

7 – Interior, Instruments and Seating

Emblems and name plates, caution plates and labels, mirrors and mirror stays, the lock cylinder set, instrument panel and boxes, ash tray, sun visor and assist grips, console box, front seat, seat belt and the separator and bed.

8 – Electrical

Front and front side lamps, rear and rear side lamps and the interior lamp, then wiring harness and fuse with the harness fixing parts. The meter assembly, switches and relays, electrical control parts and chassis electrical follow, along with the heater system, air conditioning system, heater unit, control lever, blower unit, windshield wiper and washer, and radio and TV.

9 – Tools

The tool listings cover the wheel nut wrenches, jack assembly and handle, grease pump, tool bag, king pin and hub bearing nut wrenches, pullers and the spring setters and removers.

Front Matter That Makes the Part Numbers Usable

Before the illustrations begin, this Isuzu FVZ parts catalog explains how to search for a part number and how to read the Service Parts ID Plate. The M.D. (Model Designator) is decoded character by character: model line, cab width, drive system, steering location, cab type and G.V.W. rating. For this vehicle that resolves to FGZ5MV – medium duty forward control truck, wide cab, 6X4 drive, right hand drive, standard cab with bed, and a G.V.W. rating in the 13.0 to 18.0 ton band.

The V.I.N. system is also broken down position by position, covering W.M.I. code, model line, G.V.W. range, driving system, engine model, wheel base code, model year and plant sequential number. Engine codes, wheel base codes and G.V.W. ranges are all tabulated, so a V.I.N. off the truck can be read rather than guessed at.

The option code list runs in both option-code order and option-description order, covering items such as final gear ratios, fuel tank size, suspension type, cab suspension, PTO, air dryer, tire and wheel specification and market equipment. A recommendation class table then classifies parts as periodically replaced and fast moving, periodical inspection parts, collision parts, or slow moving parts.

How the Part Number Tables Work

Each figure carries a figure number in the form X-XX, where the first digit identifies the primary catalog section and the remaining digits identify the subsection. Within the table, the key number links the callout on the drawing to the text row. Rows carry the GM eight-digit part number and the Isuzu ten-digit part number, any superseding part number with its interchangeability letter, the applicable period, the side of the vehicle, the quantity per vehicle or per assembly, the applicable model with its model designator and option codes, any restriction such as an excluded option, and a remarks column for size, shape, colour or variant letters.

Assemblies, kits and sets are boxed on the illustration, and the components included inside them are shown in the same box. Items marked NSS are not serviced separately. Items marked with an asterisk may only be available in an assembly, kit or set. Where a part is only shown for reference it carries no key number and a pointer to the figure where it is actually described.

Bulk Pipe and Tube Reference

Two practical reference lists sit near the front of the catalog. The first covers straight pipes supplied in bulk with flares and nuts on both ends for brake and air lines, listed by pipe length across the available bore sizes, with a note that the bulk pipes are one millimetre smaller in outside diameter than the original pipes and should be taped at the clip positions. The second gives the service part numbers for nylon tube and corrugate tube used on air pipes, listed by length for each diameter.

Indexes for Fast Lookup

The catalog closes with an alphabetical index by part name, a figure number index, a full illustration index, and a numerical index that lists every part number printed in the book against its page. If you already have the part number off a removed component, the numerical index takes you straight to the figure; if you only have a description, the alphabetical index does the same job from the other direction.

What This Isuzu FVZ Parts Catalog Lets You Do

With this FVZ Indonesia parts catalog open, you can identify a component from an exploded drawing, confirm the correct Isuzu part number for the exact build of truck in front of you, and check whether a number has been superseded before you order. The applicable model, restriction and option code columns let you separate two visually identical parts that differ only by final drive ratio, cab suspension type, fuel tank size or market equipment – the exact situations where a wrong part gets ordered and returned.

For workshops and parts counters running FVZ trucks, the value is in the detail: quantity per vehicle so you order the right number of clips, bolts and gaskets the first time; side designations so left and right are not mixed; assembly breakouts so you know whether a component is available on its own or only inside a larger assembly; and the recommendation class column so you can build a sensible initial stock order rather than guessing which parts move.

Delivery is immediate. The file is a downloadable PDF that opens on any phone, tablet, laptop or desktop, needs no special software, and can be printed page by page for the workshop floor or kept on a tablet at the parts counter. There is no shipping, no waiting for a disc, and no risk of a paper copy going missing in the workshop.

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