Iveco Daily 4×4 2020 Bodybuilder Instructions Manual – PDF Download

Description

Iveco Daily 4×4 2020 Bodybuilder Instructions Manual

This Iveco Daily 4×4 2020 Bodybuilder Instructions Manual is the complete PDF guide for upfitters, converters, and workshops preparing to modify or mount equipment on the 2020 IVECO Daily 4×4 chassis. Published by IVECO S.p.A. under document 692.68.999, 3rd edition (08/2020), it explains the approvals, limits, and technical rules needed to preserve vehicle safety, reliability, and warranty when adding bodies, cranes, tippers, tanks, tail lifts, and other special equipment. The Iveco Daily 4×4 2020 Bodybuilder Instructions Manual is aimed at specialised staff and assumes that the bodybuilder manages the project and its execution, ensuring compliance with the publication and applicable law.

File Details

• Manual type: Bodybuilder Instructions
• Brand: IVECO
• Model: Daily 4×4 (2020)
• Language: English
• Page count: 189
• File format: PDF
• Document number: 692.68.999
• Edition: 3rd Ed. 08/2020
• Publisher: IVECO S.p.A. – TECH PE T&H – BODY BUILDER SUPPORT

Chapters Covered

• General Information – scope of the guidelines, technical documentation available electronically, authorisation and request process, responsibilities, legislative requirements, multi-stage type approval collaboration for EU/Switzerland/Turkey, guarantees, quality system management, accident prevention, environmental aspects, vehicle management on the part of the bodybuilder, vehicle names, identifications, dimensions and ground, centre of gravity, stabilizer bars, permitted masses and variations.
• Chassis Interventions – chassis modification standards, general and special precautions, characteristics of materials used in chassis modifications, stresses on the chassis, drills on the chassis, positioning and dimensions of holes, screws and nuts, welding, closing holes by welding, rust and paint protection, wheelbase modification, rear overhang modification, installing the tow hook, assembling an additional axle, modifications to the driveline, work on suspensions, modifying engine air intake and exhaust, engine cooling, heating/conditioning plant, bodywork interventions, changing tyre size, work on the braking system, ESP electronic stability control and derating, part relocation and anchorage, ADR transport, retarder, rear under-run protection, mudflaps, rear mud guards and wheel arches, side protections, rearview mirrors.
• Applications of Superstructures – construction of the subframe, material, dimension of sections, aluminium subframe, elements making up the subframe, longitudinal sections, cross member, stiffening of the subframe, self-supporting superstructures with subframe functions, connection between chassis and subframe, connection with brackets, connections with greater flexibility, container application, dimensions and centres of gravity, fixed bodies, creation of van versions, tipping bodies, tractor for semi-trailer, transport of inseparable materials, installation of tanks and loose material containers, installation with and without a subframe, installing a crane, crane behind the cab, crane on the rear overhang, removable cranes, installation of tail lifts, front installation of snow plough attachments, tipper bodies for breakdown recovery, vehicles for council, fire prevention and special uses, application of a winch, bull bar application, special outfits, cowl chassis versions, motor homes, aerial work platforms.
• Power Take-offs – general information, type of use, PTO transmissions, power take-off on the gearbox, power take-off from transfer box, power take-off from drive line, power take-off from engine, PTO management, adjusting engine speed for drive take-off, after-sales installation of PTO.
• Electronic Sub-systems – electronic system, location of control units, bodybuilder connectors, 32-pin connector 72105A, electronic control units, precautions, disconnecting and repositioning control units, electrical system, general information, precautionary measures, engine start-up, ground points, electromagnetic compatibility, receiver-transmission systems, amateur CB and 2 m band equipment, Bluetooth pre-installation, GPS receiver and satellite navigation, radio installation, Toll collect, additional equipment, current draws, fuses, passage of cables from cab interior to cab exterior, miscellaneous, additional circuits, interventions for modifying wheelbase and overhang, pre-installation for trailer, installation of lateral side lights, reverse gear signal, antitheft system.
• AdBlue and SCRT System – general information, nitrogen oxide catalytic reduction principle, main components of the SCRT system, instructions, AdBlue tank, AdBlue refuelling filler, moving AdBlue system components.
• Expansion Module – general information, wiring diagram, 20-way EM connector 61071B, 12-way EM connector 72075B, 9-way EM connector 72071, additional functions including Run-Lock, safety/alarm, and additional lights.
• Appendix C – Hi-MATIC Automatic Gearbox – general information, layout, requirements, gearbox release lever, Bowden cable, propeller shaft, rear cross member, cooling, additional devices, warning indicators, gearbox oil temperature.

Across these chapters, the Iveco Daily 4×4 2020 Bodybuilder Instructions Manual gives a technician the approval paths, material requirements, drilling and welding restrictions, subframe design guidance, chassis-subframe connection methods, axle load and centre-of-gravity limits, and electrical/electronic interface details needed to complete a conversion without compromising the base vehicle. It also documents PTO options, AdBlue SCRT handling, bodybuilder connectors, fuses, and the specific constraints of the Hi-Matic automatic gearbox on Daily 4×4 models.

What This Manual Helps You Do

With this Iveco Daily 4×4 2020 Bodybuilder Instructions Manual, you can plan and execute bodybuilding work that stays within IVECO’s approved limits. It supports tasks such as deciding whether a wheelbase or rear overhang modification needs authorisation, selecting the correct subframe profile, connecting a subframe to the chassis with brackets or flexible mounts, installing a tow hook or tail lift, positioning a crane, and checking payload distribution against permitted axle masses.

For electrical and electronic work, the manual identifies the bodybuilder connectors, control unit locations, authorised current draw points, fuse ratings, cable routing rules, and ground points. It also explains how modifications can affect the ESP system, when derating is compulsory, and how wheelbase, suspension, stabiliser bar, and tyre changes interact with electronic stability control. The AdBlue and SCRT chapter covers tank, filler, and component movement restrictions, while the Expansion Module chapter details available additional functions and connector pinouts.

Why Correct Bodybuilder Procedures Matter

IVECO states that unauthorised modifications, unsuitable chassis use, or failure to follow the provided standards, specifications, and instructions can void the vehicle warranty. This manual is therefore not a generic tuning guide; it is the reference that helps bodybuilders avoid unsafe chassis stress, incorrect load distribution, brake or ESP incompatibility, electrical damage, and non-compliant superstructure installation. It also addresses legal responsibilities, multi-stage type approval, accident prevention, and environmental requirements.

Because the Daily 4×4 is a specialised commercial vehicle, exact values matter. The Iveco Daily 4×4 2020 Bodybuilder Instructions Manual provides the model-specific dimensions, material grades, screw classes, torque figures, and connection methods that keep the finished vehicle safe and reliable. Whether you are adding a tipper, tank, crane, box body, tail lift, snow plough, winch, or special outfit, the manual helps you verify that the design and execution remain within IVECO’s technical framework.

Get the Iveco Daily 4×4 2020 Bodybuilder Instructions Manual

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This Iveco Daily 4×4 2020 Bodybuilder Instructions Manual is delivered as an instant PDF download after payment. There is no shipping and no waiting for a physical book. You can open it on a workshop computer, laptop, tablet, or smartphone, print the pages you need for the bay, and keep the full document on hand for planning, quoting, and inspection. If you are converting or equipping a 2020 IVECO Daily 4×4, this bodybuilder instructions manual gives you the manufacturer’s technical rules in one searchable, printable PDF.