JAC HFC1130KR1-G1560 & G1610 Workshop Manual 2008 – 4×2 Truck Service & Repair PDF

Description

This JAC workshop manual covers the HFC1130KR1-G1560 and HFC1130KR1-G1610 4×2 trucks, published by JAC International in May 2008. It is the reference document used to carry out servicing, maintenance and repair on these Jianghuai vehicles, and it gathers the engine, driveline, axle, suspension, brake and body information into a single PDF. Every chapter is written for the technician working on the vehicle, with the tightening torques, fit and wear limits, adjustment values and assembly sequences needed to do the job correctly.

File Details

• Manual type: Workshop / Service Manual
• Brand: JAC (Jianghuai)
• Models: HFC1130KR1-G1560, HFC1130KR1-G1610
• Language: English
• Page count: 269
• File format: PDF
• Publication date: 2008.05

Chapters Covered

• 00 General
• 01 Engine
• 03 Clutch
• 04 Transmission
• 05 Propeller Shaft
• 06 Front Axle
• 07 Rear Axle
• 08 Suspension
• 09 Brake
• 10 Body

General

Specifications for the HFC1130KR1(G1610): 4×2 drive, CA6DF3-18E3 engine of 6740 cc producing 180 hp at 2300 rpm, CA6T138-85 transmission, JAC (5.125) rear axle, 8980 x 2390 x 3105 mm overall dimensions, 5300 mm wheelbase, 2040/1860 mm tread, 19400 kg gross weight, 265 x 75 x 8 mm frame section and 9.00-20 tyres. The chapter also explains the JAC vehicle model code and the 17-digit VIN structure, and provides the standard bolt and nut tightening torque tables by grade and diameter with the nut and stud identification marks.

Engine

Detailed coverage of the CA4DF2, CA6DF1, CA6DF2 and CA6DF3 series diesel engines. Includes main technical specifications, adjustment and operation data, fit and wear limits of main parts, tightening torques for threaded fasteners, and injection pump adjusting parameters for each engine variant. It also covers the technical methods used to meet the emission standard, the lubricating, cooling, fuel, intake and exhaust, turbocharged and inter-cooled, and electrical systems. There is a full engine assembly chapter — cylinder liner, crankshaft, piston and connecting rod, camshaft, gear train, cylinder head, valve train, flywheel and damper — plus maintenance schedules, running-in requirements and a complete trouble and remedies section.

Clutch

Clutch booster bleeding and fluid replacement, clutch pedal adjustment, clutch removal and installation with the alignment arbor and stopper bolt procedure, master cylinder disassembly and reassembly, and clutch booster disassembly and reassembly.

Transmission

The CA6T138 six-speed transmission. Main specifications, gear ratios, lubricant, maintenance criteria, fastening torques, product identification, tear-down check procedures and complete disassembly and reassembly of the main shaft, counter shaft, idle gear, synchronisers and shift bar housing.

Propeller Shaft

Centre bearing and universal joint service, tightening torques, troubleshooting, concentricity and spline clearance limits, and the disassembly and assembly of the propeller shaft, universal joint and centre bearing.

Front Axle

The G1510 front axle. Specifications, service standards, tightening torques, troubleshooting, wheel alignment procedures (toe-in, camber, caster, kingpin inclination, side slip), and disassembly and reassembly of the knuckle, kingpin, bushings, hub and bearings.

Rear Axle

The G1510 rear drive axle — single reduction, full floating. Exploded views, sealants and adhesives, tightening torques, wearing parts, inspection and maintenance data, disassembly and reassembly of the differential carrier, pinion, differential case, hub and bearings, backlash and preload adjustment, and troubleshooting.

Suspension

Leaf spring and shock absorber specifications, service standards, disassembly and reassembly, and failure diagnosis for both the front and rear suspension.

Brakes

Air brake system covering the wheel brake, brake chamber for vehicles with spring brake, dual brake valve, relay valve, quick release valve, 4-way protection valve, double check valve, reducing valve, cab control valve, dual relay valve and synchro valve, with disassembly, inspection and reassembly procedures.

Body

Bumper, front end trim, instrument panel and floor console, headlining and interior trim, door, windshield glass and windows, seat and seat belt removal and installation, with tightening torques and adjustment procedures.

What This JAC HFC1130KR1 Workshop Manual Lets You Do

With this JAC HFC1130KR1-G1560 workshop manual PDF on hand, you can work through the full service and repair process on the truck: rebuild the CA4DF2, CA6DF1, CA6DF2 or CA6DF3 diesel engine to specification, adjust valve clearances and injection pump advance angles, set the fuel supply parameters from the injection pump tables, bleed and adjust the clutch booster, tear down and rebuild the CA6T138 transmission, rebuild the G1510 front and rear axles with the correct backlash, preload and shim settings, restore the air brake circuit valve by valve, and refit body and interior components with the specified tightening torques.

Correct procedures and factory-specified values matter on a 19,400 kg gross-weight truck. An incorrect pinion preload, a mismatched injection pump delivery volume, or a rushed cylinder head bolt sequence can lead to premature bearing failure, excessive fuel consumption, or a broken gear train. The tightening torque tables, wear limits, fit and clearance data and assembly orders in this manual are what keep the repair reliable and repeatable.

IMAGES PREVIEW

Delivery is instant: the workshop manual is supplied as a PDF download straight after checkout, with no shipping and no waiting. Open it on a laptop, tablet or phone in the workshop, or print the pages you need for the job. Whether you are a JAC service technician, an independent workshop or an owner maintaining an HFC1130KR1-G1560 / G1610 yourself, this manual gives you the same procedures, measurements and specs used for the truck.