JCB Vibromax W1500 Trench Roller Service Repair Manual SM35002 – PDF Download

Description

JCB Vibromax W1500 Trench Roller Service Repair Manual SM35002

Sample Page From The Manual:

JCB Vibromax W1500 Trench Roller Service Repair Manual SM35002

The Vibromax Model W1500 Trench Roller is a 1.5 metric ton tandem drum roller with hydrostatic propulsion and a hydrostatic vibratory system. The machine is available with either a 24.8 inch (630 mm) or a 33.5 inch (850 mm) drum. The machines can be ordered with manual or remote controls. Power is provided by a 61 cubic inch (1000 cc) Kubota, three cylinder water cooled diesel engine, Model D1005/-BB-EC, rated at 22.5 hp (16.8 kW) at 3000 RPM. The W1500 trench roller operates at a vibration frequency of 1860 vibrations per minute (31 Hz). The machine is designed with a single vibratory shaft mounted between the front and rear drum. The hydrostatic drive system is designed for two ground speeds. The hydrostatic drive system consists of two gear pumps, left and right drum drive motors with hydraulic brakes, and the system control valves. The left side drums are independently operated from the right side. This feature allows the machine to be steered. All models include pressure test ports for quick and easy diagnostics of the various hydraulic systems.

Table of Contents:

JCB Vibromax W1500 Trench Roller Service Repair Manual SM35002

SECTION ONE
GENERAL INFORMATION
MACHINE IDENTIFICATION 1 – 2
MACHINE DESCRIPTION 1 – 3
MACHINE SERIAL NUMBERS 1 – 4
COMPONENT IDENTIFICATION 1 – 5
SAFETY 1 – 6
SPARK ARRESTER 1 – 6
PERSONAL 1 – 6
MACHINE OPERATION 1 – 7
MAINTENANCE 1 – 9
GENERAL INFORMATION 1 – 10
STANDARD TORQUE DATA 1 – 11
METRIC/USA CONVERSIONS 1 – 13
MACHINE SPECIFICATIONS 1 – 14
FLUID CAPACITY 1 – 14
ENGINE DATA 1 – 15
OPERATING DATA 1 – 15
DIESEL FUEL SPECIFICATION 1 – 16
ENGINE OIL SPECIFICATION 1 – 17
MACHINE CONTROLS, MANUAL 1 – 18
MACHINE CONTROLS, WITH REMOTE 1 – 20
REMOTE BATTERY CHARGER 1 – 22
STARTING THE ENGINE 1 – 23
PARKING BRAKE 1 – 23
MACHINE OPERATION 1 – 24
PARKING 1 – 24
TURNING OFF THE ENGINE 1 – 24
MAINTENANCE SCHEDULE 1 – 25
As Required 1 – 25
Every 10 hours or daily 1 – 25
Every 100 hours of operation 1 – 25
Every 150 hours 1 – 25
Every 500 hours of operation 1 – 26
Every 1000 hours of operation or annually 1 – 26
SECTION TWO
ENGINE
ENGINE OVERHAUL 2 – 2
KUBOTA ENGINE WARRANTY 2 – 2
Oil and filter change 2 – 5
AIR FILTER SYSTEM 2 – 6
Dust collector 2 – 6
Replacing the filter elements 2 – 7
Cleaning the primary filter element 2 – 7
ENGINE COOLING SYSTEM 2 – 8
Inspection 2 – 8
Check coolant level 2 – 8
Cleaning 2 – 9
Filling the cooling system 2 – 9
ENGINE FUEL SYSTEM 2 – 10
Venting the fuel system 2 – 11
Replacing the fuel filter 2 – 11
SECTION THREE
ELECTRICAL CIRCUITS
ELECTRICAL SYSTEM 3 – 2
Battery 3 – 2
Battery fluid level 3 – 2
Fuses and Relays 3 – 3
UNDERSTANDING ELECTRICAL SCHEMATICS 3 – 5
UNDERSTANDING RELAYS 3 – 8
ENGINE ELECTRICAL CIRCUITS 3 – 11
UNDERSTANDING BATTERIES 3 – 12
UNDERSTANDING ALTERNATORS 3 – 14
STARTER SYSTEM DIAGNOSTICS 3 – 18
MACHINE ELECTRICAL CIRCUITS 3 – 21
ELECTRICAL LAYOUT 3 – 22
ELECTRICAL SCHEMATICS 3 – 26
WIRE HARNESS 5731/82110 3 – 30
WIRE CHART 5731/82110 3 – 31
WIRE HARNESS 5731/82505 3 – 32
WIRE CHART 5731/82505 3 – 33
WIRE HARNESS 5731/82121 3 – 34
WIRE CHART 5731/82121 3 – 35
WIRE HARNESS 5731/82105 3 – 37
WIRE CHART 5731/82105 3 – 38
WIRE HARNESS 5731/82175 3 – 40
SECTION FOUR
HYDRAULIC SYSTEMS
IDENTIFYING HYDRAULIC COMPONENTS 4 – 2
SUCTION LINES 4 – 3
PROPULSION SYSTEM DRAWINGS 4 – 4
PROPULSION SYSTEM FUNCTION 4 – 7
VIBRATION SYSTEM DRAWINGS 4 – 8
HIGH SPEED TRAVEL DRAWINGS 4 – 10
VIBRATION SYSTEM FUNCTION 4 – 13
HIGH SPEED TRAVEL FUNCTION 4 – 13
BRAKE SYSTEM DRAWINGS 4 – 14
DRAIN LINE DRAWINGS 4 – 16
HYDRAULIC TEST PORTS 4 – 18
HYDRAULIC SCHEMATIC 4 – 20
SECTION FIVE
CHASSIS
LOWER FRAME 5 – 2
UPPER FRAME 5 – 3
VIBRATION SHAFT 5 – 4
VIBRATION SYSTEM 5 – 6
Oil change 5 – 6

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JCB VIBROMAX W1500 TRENCH ROLLER SERVICE REPAIR MANUAL SM35002 – PDF DOWNLOAD:

Please Note:

⦁ This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
⦁ This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
⦁ Require some other service manual or have any queries: please WRITE to us at [email protected]