JLG 30E 35E N35E 40E N40E 45E Parts Manual (3120744) – PDF DOWNLOAD (Eng)

Description

JLG 30E 35E N35E 40E N40E 45E Parts Manual (3120744) – PDF DOWNLOAD

TABLE OF CONTENTS:

JLG 30E 35E N35E 40E N40E 45E Parts Manual (3120744) – PDF DOWNLOAD

SECTION 1 - FRAME..........................................................................................................................  7
	FIGURE 1-1. FRAME AND STEERING INSTALLATION - MODEL 30ELECTRIC.........................................................................  8
	FIGURE 1-2. FRAME AND STEERING INSTALLATIONS - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC.............................................. 12
	FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATION.......................................................................................... 16
	FIGURE 1-4. DRIVE BRAKE ASSEMBLY....................................................................................................... 22
	FIGURE 1-5. DRIVE HUB ASSEMBLY - MODEL 30ELECTRIC...................................................................................... 24
	FIGURE 1-6. DRIVE HUB ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC, 45ELECTRIC............................................................. 26
	FIGURE 1-7. ELECTRICAL COMPONENTS INSTALLATION (FRAME MOUNTED)......................................................................... 28
	FIGURE 1-8. BATTERY CHARGER ASSEMBLY................................................................................................... 34
	FIGURE 1-9. BATTERY CHARGER ASSEMBLY - 220V/50HZ UL (SERVICE REPLACEMENT - LATIN AMERICA/BRAZIL SPEC).................................. 38
	FIGURE 1-10. HYDRAULIC COMPONENTS AND COVERS INSTALLATION (FRAME MOUNTED).............................................................. 40
SECTION 2 - TURNTABLE...................................................................................................................... 45
	FIGURE 2-1. TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 30ELECTRIC.............................................................. 46
	FIGURE 2-2. TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 35ELECTRIC.............................................................. 48
	FIGURE 2-3. TURNTABLE MOUNTED COMPONENTS INSTALLATIONS - MODEL 40ELECTRIC & 45ELECTRIC................................................. 50
	FIGURE 2-4. CONTROL VALVE ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC........................................................ 52
	FIGURE 2-5. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS - MODELS 30ELECTRIC & 35ELECTRIC........................................... 56
	FIGURE 2-6. SWING BEARING ASSEMBLY - MODELS 30ELECTRIC & 35ELECTRIC (POST PRODUCTION SERVICE REPLACEMENT).............................. 58
	FIGURE 2-7. SWING DRIVE AND TURNTABLE BEARING INSTALLATIONS - MODELS 40ELECTRIC & 45ELECTRIC........................................... 60
	FIGURE 2-8. SWING BEARING ASSEMBLY - MODELS 40ELECTRIC & 45ELECTRIC (POST PRODUCTION SERVICE REPLACEMENT).............................. 62
	FIGURE 2-9. SWING MOTOR ASSEMBLY....................................................................................................... 64
	FIGURE 2-10. GROUND CONTROL COMPONENTS INSTALLATIONS - MODEL 30ELECTRIC................................................................ 66
	FIGURE 2-11. GROUND CONTROL COMPONENTS INSTALLATIONS - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC...................................... 70
	FIGURE 2-12. TURNTABLE AND HOOD INSTALLATION - MODEL 30ELECTRIC........................................................................ 74
	FIGURE 2-13. TURNTABLE AND HOOD INSTALLATION - MODEL 35ELECTRIC........................................................................ 76
	FIGURE 2-14. TURNTABLE AND HOOD INSTALLATION - MODEL 40ELECTRIC & 45ELECTRIC........................................................... 80
SECTION 3 - BOOM........................................................................................................................... 83
	FIGURE 3-1. BOOMS AND LIMIT SWITCHES INSTALLATION MODEL 30ELECTRIC..................................................................... 84
	FIGURE 3-2. BOOMS AND LIMIT SWITCHES INSTALLATION MODEL 35ELECTRIC..................................................................... 88
	FIGURE 3-3. BOOMS INSTALLATION - MODELS 40ELECTRIC & 45ELECTRIC........................................................................ 92
	FIGURE 3-4. LIMIT SWITCHES, CABLES AND CLAMPS INSTALLATION - MODEL 40ELECTRIC & 45ELECTRIC............................................. 96
	FIGURE 3-5. UPPER BOOM COMPONENTS ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC................................................100
SECTION 4 - PLATFORMS......................................................................................................................103
	FIGURE 4-1. PLATFORM AND COMPONENTS INSTALLATION - MODEL 30ELECTRIC....................................................................104
	FIGURE 4-2. PLATFORM AND COMPONENTS INSTALLATION - MODEL 35ELECTRIC, 40ELECTRIC & 45ELECTRIC...........................................108
	FIGURE 4-3. ROTATOR MOTOR/PUMP/TANK ASSEMBLY...........................................................................................112
	FIGURE 4-4. PLATFORM CONSOLE ASSEMBLY..................................................................................................114
	FIGURE 4-5. CONTROL ASSEMBLY (DRIVE/STEER).............................................................................................118
SECTION 5 - CYLINDER.......................................................................................................................121
	FIGURE 5-1. LIFT CYLINDER ASSEMBLY - MODEL 30ELECTRIC..................................................................................122
	FIGURE 5-2. UPPER LIFT CYLINDER ASSEMBLIES - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC................................................124
	FIGURE 5-3. MID LIFT CYLINDER ASSEMBLIES - MODELS 40ELECTRIC & 45ELECTRIC..............................................................128
	FIGURE 5-4. LOWER LIFT CYLINDER ASSEMBLIES - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC................................................132
	FIGURE 5-5. MASTER CYLINDER ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC......................................................136
	FIGURE 5-6. PLATFORM ROTATOR CYLINDER ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC............................................138
	FIGURE 5-7. SLAVE CYLINDER ASSEMBLY - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC.......................................................140
	FIGURE 5-8. STEER CYLINDER ASSEMBLIES..................................................................................................142
	FIGURE 5-9. TELESCOPE CYLINDER ASSEMBLIES - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC.................................................144
	FIGURE 5-10. CYLINDER BELLOWS INSTALLATION - MODEL 30ELECTRIC (OPTIONAL)...............................................................146
	FIGURE 5-11. CYLINDER BELLOWS INSTALLATION - MODELS 35ELECTRIC, 40ELECTRIC & 45ELECTRIC (OPTIONAL).....................................148
SECTION 6 - HYDRAULICS.....................................................................................................................151
	FIGURE 6-1. HYDRAULICS DIAGRAM LIST....................................................................................................152
	FIGURE 6-2. HYDRAULIC DIAGRAM - 30ELECTRIC.............................................................................................154
	FIGURE 6-3. HYDRAULIC DIAGRAM - 35ELECTRIC.............................................................................................156
	FIGURE 6-4. HYDRAULIC DIAGRAM - 40ELECTRIC & 45ELECTRIC................................................................................158
SECTION 7 - ELECTRICAL.....................................................................................................................161
	FIGURE 7-1. ELECTRICAL COMPONENTS AND DIAGRAMS LIST - 30ELECTRIC.......................................................................162
	FIGURE 7-2. ELECTRICAL COMPONENTS AND DIAGRAMS LIST - 35ELECTRIC/40ELECTRIC/45ELECTRIC.................................................164
	FIGURE 7-3. ELECTRICAL SCHEMATIC - 30ELECTRIC WITH COLORED WIRE (SHEET 1 OF 4) (Prior to SN 36544).....................................168
	FIGURE 7-4. ELECTRICAL SCHEMATIC - 30ELECTRIC WITH NUMBERED COLORED WIRE (SHEET 1 OF 4) (SN 36544 to Present)..........................172
	FIGURE 7-5. ELECTRICAL SCHEMATIC - 35ELECTRIC/40ELECTRIC/45ELECTRIC WITH COLORED WIRE (SHEET 1 OF 4) (Prior to SN 36648)...............176
	FIGURE 7-6. ELECTRICAL SCHEMATIC - 35ELECTRIC/40ELECTRIC/45ELECTRIC WITH NUMBERED COLORED WIRE (SHEET 1 OF 4) (SN 36648 to Present)....180
	FIGURE 7-7. HARNESS COMPONENTS INSTALLATION............................................................................................184
SECTION 8 - DECALS.........................................................................................................................193
	FIGURE 8-1. DECALS INSTALLATION - 30ELECTRIC...........................................................................................194
	FIGURE 8-2. DECALS INSTALLATION - 35ELECTRIC...........................................................................................198
	FIGURE 8-3. DECALS INSTALLATION - 40ELECTRIC & 45ELECTRIC..............................................................................202
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK................................................................................................205
	FIGURE 9-1. 30/35/40/45 ELECTRIC LIFTS STANDARD PARTS..................................................................................206
	FIGURE 9-2. 30/35/40/45 ELECTRIC LIFTS VARIABLE PARTS..................................................................................208
SECTION 10 - SPECIAL OPTIONS...............................................................................................................209
	FIGURE 10-1. SPECIAL OPTIONS...........................................................................................................210
PART NUMBER INDEX..........................................................................................................................215

IMAGES PREVIEW OF THE MANUAL:

 PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]